Stanley POP PB2500 Instruction Manual
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© 2015 Stanley Black & Decker Inc.
All rights reserved.
The information provided may not be reproduced and/or made public in any way and through any means
(electronically or mechanically) without prior explicit and written permission from STANLEY Engineered
Fastening. The information provided is based on the data known at the moment of the introduction of this
product. STANLEY Engineered Fastening pursues apolicy of continuous product improvement and therefore
theproducts may be subject to change. The information provided is applicable to the product as delivered by
STANLEY Engineered Fastening. Therefore, STANLEY Engineered Fastening cannot be held liable for any damage
resulting from deviations from the original specifications of the product.
The information available has been composed with the utmost care. However, STANLEY Engineered Fastening
will not accept any liability with respect to any faults in the information nor for the consequences thereof.
STANLEY Engineered Fastening will not accept any liability for damage resulting from activities carried out
bythird parties. The working names, trade names, registered trademarks, etc. used by STANLEY Engineered
Fastening should not be considered as being free, pursuant to the legislation with respect to the protection of
trade marks.
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Model PB2500 EBC181/EBC183 PB2500 EBC180
Weight kg [lbs] 1.7 [3.75] 2.0 [4.41]
Length mm [in] 320 [12.6] 320 [12.6]
Height mm [in] 240 [9.4] 260 [10.2]
Stroke mm [in] 25 [0.984] 25 [0.984]
Pulling Force N [lbf] 8,500 [1911] 8,500 [1911]
Rivet Range nom. dia. size 3 (ø 2.4 [3/32”]) thru size 6 (ø 4.8 [3/16”])
Estimated Rivets per Charge*
Nom. Rivet Dia. EBC181 battery
(18 V, 1.5 Ah)
EBC183 battery
(18 V, 2.0 Ah)
EBC180 battery
(18 V, 3.0 Ah)
size 3 ø 2.4 [3/32] 1,300 1,700 2,600
size 4 ø 3.2 [1/8] 1,200 1,600 2,400
size 5 ø 4.0 [5/32] 1,100 1,400 2,200
size 6 ø 4.8 [3/16] 900 1,200 1,800
* The values are listed as aguide only and are estimates based on afully charged battery. Results may vary
depending on rivet material, tool/battery condition and work environment.
Placing capacity for different type rivets
Rivet Type
PLACING CAPACITY
2.0 mm 2.4 mm
[3/32"]
3.0 mm 3.2 mm
[1/8"]
4.0 mm
[5/32"]
4.8 mm
[3/16"]
5.0 mm 6.0 mm 7.0 mm
OPEN END
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CLOSED END
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AVEX®/STAVEX®
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AVINOX®/AVIBULB®
zzz*
HR/HT
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INTERLOCK®
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KLAMP-TITE®
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BULBEX®/LS/TL
zzz
MONOBOLT®
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MULTI-GRIP
zzz
PULL-THRU (PT)
zg zg
Q RIVET
zzz
T LOK®
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T-RIVET
zg
AVSEAL® II
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* Non Standard Nose Piece required
** Non Standard Nose Piece and Jaws required
g Contact STANLEY Engineered Fastening, Applications Engineering for assistance
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CONTENT
1. EC-Declaration of Conformity ...........................................................................................................................................................8
2. Technical Data..........................................................................................................................................................................................9
3. Definitions: Safety Guidelines ...........................................................................................................................................................9
4. General Power Tool Safety Warnings .............................................................................................................................................9
5. Additional Specific Safety Rules for Blind rivet tools ...........................................................................................................11
6. Residual Risks ........................................................................................................................................................................................11
7. Markings on Tool .................................................................................................................................................................................11
8. Important Safety Instructions for All Battery Chargers ......................................................................................................11
9. Chargers ..................................................................................................................................................................................................12
10. Chargers Procedures ..........................................................................................................................................................................12
11. Charging Process .................................................................................................................................................................................12
12. Hot/Cold Pack Delay ..........................................................................................................................................................................12
13. Important Safety Instructions for All Battery Packs .............................................................................................................12
14. Battery Packs .........................................................................................................................................................................................13
15. Storage Recommendations ............................................................................................................................................................13
16. Labels on Charger and Battery Pack ...........................................................................................................................................13
17. Package contents ................................................................................................................................................................................13
18. Description .............................................................................................................................................................................................14
19. Intended use .........................................................................................................................................................................................14
20. Electrical Safety ....................................................................................................................................................................................14
21. Using an Extension Cable ................................................................................................................................................................14
22. Assembly & Adjustments .................................................................................................................................................................15
23. Inserting and Removing the Battery Pack from the Tool ..................................................................................................15
24. Belt Hook and Bit Clip .......................................................................................................................................................................15
25. Operation ................................................................................................................................................................................................15
26. Proper Hand Position.........................................................................................................................................................................15
27. Tool Setup & Mandrel Collection..................................................................................................................................................15
28. Use .............................................................................................................................................................................................................16
29. Cleaning and Maintenance .............................................................................................................................................................16
30. Cleaning ..................................................................................................................................................................................................16
31. Optional Accessories..........................................................................................................................................................................16
32. Protecting the Environment ...........................................................................................................................................................17
33. Rechargeable Battery Pack .............................................................................................................................................................17
34. Protect your Investment! Register Your Rivet Tool ............................................................................................................... 17
35. USB with manual in other European languages ...................................................................................................................18
36. Parts List ..................................................................................................................................................................................................18
37. Exploded View Diagram ...................................................................................................................................................................20
38. Nose piece, Jaw and Jawpusher chart .......................................................................................................................................21
39. Trouble shooting guide ....................................................................................................................................................................22
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1. EC Declaration of Conformity
Company
Tucker GmbH
Max-Eyth-Straße 1
35394 Gießen
Germany
No. KFE-PB2500-01
Declare in their sole responsibility that the product:
Battery tool for blind rivets
Type: PB2500
conforms to all the applicable regulations of the Machinery Directive
The above product follows the provision of the following EC Directives:
2006/42/EC Machinery Directive
2004/108/EC Electromagnetic compatibility
References of directives according to publication in Official Journal of the European Union.
The following harmonised European standards were applied:
• EN 60745-1:2009
Hand-held motor-operated electric tools
Safety - Part 1: General requirements.
• EN 60745-2-2:2010
Hand-held motor-operated electric tools
Safety - Part 2-2: Particular requirements.
Issued by: Manfred Müller, General Manager
Place, Date: Gießen, 23.01.2013
Legally binding signature:
This declaration certifies compliance with the named Directives.
The safety instructions on the supplied product information sheet are to be followed.
AStanleyBlack&Decker, Inc. Company
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BATTERY TOOL FOR BLIND RIVETS
PB2500
Congratulations!
You have chosen aPOP® tool. Years of experience,
thorough product development and innovation make
POP® one of the most reliable partners for professional
blind rivet tool users.
2. Technical data
PB2500
Voltage V 18
Type 1/2
Battery Type Li-Ion
Weight (without battery pack) kg 1.35
L
pa
(sound pressure) dB(A) 74
Kpa (sound pressure uncertainty) dB(A) 3
Lwa (sound power) dB(A) 85
Kwa (sound power uncertainty) dB(A) 3
Vibration total values (triax vector sum) determined according to EN 60745:
Vibration emission value a
h
ah = m/s² <2.5
Uncertainty K= m/s² 1.5
The vibration emission level given in this information
sheet has been measured in accordance with
astandardised test given in EN 60745 and may be
used to compare one tool with another. It may be
used for apreliminary assessment of exposure.
WARNING: The declared vibration emission
level represents the main applications of the
tool. However if the tool is used for different
applications, with different accessories or
poorly maintained, the vibration emission
may differ. This may significantly increase
the exposure level over the total working
period.
An estimation of the level of exposure to
vibration should also take into account the
times when the tool is not used or when it is
running but not actually setting arivet. This
may significantly reduce the exposure level
over the total working period.
Identify additional safety measures to
protect the operator from the effects of
vibration such as: maintain the tool and
the accessories, keep the hands warm,
organisation of work patterns.
Battery pack EBC181/EBC183/EBC180
all versions
Battery type Li-Ion
Voltage V
DC
18
Capacity Ah 1.5/2.0/3.0
Weight kg 0.35/0.37/0.64
Charging duration min 30/40/60
Charger EBC101 EBC105
NA QW/GB/XE
Battery Type Li-Ion Li-Ion
Battery type Mains voltage V
AC
120 230
Input Frequency Hz 60 50
Weight kg 0.55 0.55
Fuses
Europe 230 Vtools 10 Amperes, mains
3. De nitions: Safety Guidelines
The definitions below describe the level of severity
for each signal word. Please read the manual and pay
attention to these symbols.
DANGER: Indicates an imminently
hazardous situation which, if not avoided,
will result in death or serious injury.
CAUTION: Indicates apotentially
hazardous situation which, if not avoided,
may result in minor or moderate injury.
WARNING: Indicates apotentially
hazardous situation which, if not avoided,
could result in death or serious injury.
NOTICE: Indicates apractice not related to
personal injury which, if not avoided, may
result in property damage.
Denotes risk of electric shock
Denotes risk of fire
4. General Power Tool Safety
Warnings
WARNING: To reduce the risk of injury, read
the instruction manual.
WARNING! Read all safety warnings
and all instructions. Failure to follow the
warnings and instructions may result in
electric shock, fire and/or serious injury.
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