Stanley PG6133 Instruction Manual

25:1

2 Stroke

For service, spare parts or product information,
please contact Smart Marketing Group Pty. Ltd.

AUST. 1300 660 457 N.Z. 0800 474 876

03596 07/17

MODEL NO.

PG6133

38cc 40cm CHAINSAW

2

CONTENTS

Section Page

Technical Information 2

Introduction 3

Warranty Statement 4

General Safety Instructions 5 – 7

Specific Safety Instructions 8 – 11

Components and Controls 12

Unpacking and Assembly 13 – 15

Operating Instructions 16 – 24

Maintenance and Storage 25 – 27

Trouble Shooting 27

Service Log 28

Contact Information 28

TECHNICAL INFORMATION

Specifications

Chainsaw PG6133

Bar length 400mm

Cutting length 380mm

Chain Oregon 91PJ057X

Bar Oregon 160SDEAO41

Engine 38cc with Walbro Carburettor

Weight 5.2Kg

Fuel volume 540ml

Oil lubrication

Oil Quantity lubrication 330ml

Spark Plug 8M6A

Noise 116db @ 7m

Spark arrestor Yes

3

INTRODUCTION

Dear Customer,

Thank you for purchasing this chainsaw which has passed
through our extensive quality assurance processes. Every
care has been taken to ensure that it reaches you in perfect
condition. However, in the unlikely event that you should
experience a problem, or if you require any assistance please
do not hesitate to contact us;

If you have a problem, call customer service do not
return this chainsaw to the place of purchase.

CUSTOMER SERVICE

Australia: 1300 660 457

New Zealand: 0800 474 876

Operating times: Monday – Friday

8.30am - 5.30 pm

Australian Eastern Standard Time (AEST)

EXPRESS WARRANTY STATEMENT CHAINSAW
GROUP

You are not required to do anything to register your chainsaw
purchase. Please attach the purchase receipt to this manual
and ensure both are kept safe. We hope you enjoy your
new chainsaw, and if you have any problems call customer
service on the above phone numbers. Do not return to place of
purchase.

Smart Marketing Group Pty Ltd (SMG) warrants that this
chainsaw will be free from manufacturing faults or defects
for 12 months from the date of purchase, providing original
purchase receipt is kept and shown when needed and is subject
to the terms and conditions below.

If a warranty fault appears within the warranty period, SMG
reserves the right to replace or repair the product. In the event
that SMG chooses to replace the product, this original warranty
will expire at the original date. If the product includes various
accessories or components, only the defective accessory or
component will be replaced or repaired.

SMG reserves the right to replace defective parts of the
product with parts and components of similar quality, grade and
composition where an identical part or component is not available.

Products presented for repair may be replaced by refurbished
products of the same type rather than being repaired.
Refurbished parts may be used to repair the products.

What is covered.

• Manufacturing fault or defect.

How to claim under this warranty.

• Call customer service, phone number at the top.

• Ensure you have the following: Original purchase receipt,
Model of chainsaw, Serial number of chainsaw.

• Discuss the issue.

• Customer service will advise which authorised service agent
to take the chainsaw to provided the issue is a warranty one.

• Take chainsaw to authorised service agent for repair.

What is not covered.

• Commercial use of chainsaw.

• Use of chainsaw in a commercial premises.

• Damage caused by incorrect fuel or incorrectly mixed 2
stroke fuel.

• Damage or deterioration due to transport.

• Damage caused by negligence, misuse, abuse or accident
or incorrect voltage and wattage.

• Any corrosion or rusting.

• Damage caused by incorrect set up and start up.

• Replacement parts due to general wear and tear.

• Chainsaws with serial number defacement, modification or
removal.

• Chainsaws which have been serviced by other than an
authorised SMG service agent.

• Chainsaws with no original purchase receipt.

• Chainsaws which have been on sold, not original purchaser.

• Damage due non-servicing of chainsaw as is required by
this manual.

• Blockages / damage caused by dust, dirt, spiders webs
or insects.

• Damage caused by the incorrect fitting of accessories.

• Damage caused by overloading, overworking
the chainsaw.

• Damage to attached equipment or third party accessories.

• Damage caused by attached equipment or
third party accessories.

CONTACT DETAILS

Smart Marketing Group Pty Ltd

33-35 Lionel Road, Mt. Waverley

Victoria 3149, Australia.

Tel [phone]

Fax [phone]

[e-mail]

4

As soon as you have purchased the chainsaw, we recommend
that you check to make sure it is intact and that you read the
operating instructions carefully before using it. The purchase
receipt for this product is to be retained and must be presented
if making a claim under the terms of the Smart Marketing Group
(SMG) warranty. Bank account statements are not acceptable
for proof of purchase.

This warranty does not cover chainsaws intended for hire or
use in commercial applications or in commercial premises.
The warranty will under no circumstances extend to
reimbursement or payment of damages, whether direct, indirect
or consequential. The warranty is void if there is evidence the
chainsaw has been modified or tampered with in any way or
used with unauthorised accessories without our consent.

SMG declines any responsibility or liability whatsoever arising
from misuse or abuse, negligent handling of the chainsaws or if
the product has not been installed or failure to comply with the
relevant safety, operating, setting and maintenance instructions
(see further in this manual).

The warranty does not extend to installation or disconnection
costs.

Any item sent freight forward/collect for repair will be refused.
Warranty repairs are free of charge, provided the appliance is
delivered to our service department or authorised service agent.
The chainsaw will need to be returned, adequately protected
in a box. SMG will not be responsible for any in-transit loss
or damage. Assistance under the warranty will only be made
available if the request is made to our customer service team
on the contact numbers listed below and proof of purchase is
provided.

This is a repair only warranty you will need to take the chainsaw
to the authorised service agent after contacting our customer
service centre.

If the product includes various accessories or components,
only the defective accessory or component will be replaced or
repaired.

SMG reserves the right to replace defective parts of the
product with parts and components of similar quality, grade
and composition where an identical part or component is not
available.

Products presented for repair may be replaced by refurbished
products of the same type rather than being repaired.
Refurbished parts may be used to repair the products.

Damage caused by third party accessories is not covered under
this warranty.

Damage caused to attached equipment or third party
accessories will not be covered under this warranty.

Rust and corrosion are not covered under this warranty.

If a warranty fault is found the freight cost will be credited to the
owner. If no fault is found the product will be returned and any
costs associated with the service will be charged to the owner.

Blockages caused by spider webs, insects, dirt, accumulated
dust, incorrect fuel or incorrectly mixed 2-stroke fuel are not
covered by warranty. SMG reserves the right to replace or
repair the appliance within the warranty period. Parts found to
be defective due to a manufacturing default will be replaced
free of charge.

In the event of SMG choosing to replace the appliance, the
warranty will expire at the original date of purchase. If no
warranty fault is found the owner will be advised and the
product will be returned and any costs associated with the
service will be charged to the owner.

Our goods come with guarantees that cannot be excluded under
the Australian Consumer Law. You are entitled to a replacement
or refund for a major failure and for compensation for any other
reasonably foreseeable loss or damage. You are also entitled
to have the goods repaired or replaced if the goods fail to be of
acceptable quality and the failure does not amount to a major
failure. The benefits of this warranty are in addition to any
rights and remedies imposed by Australian State and Federal
legislation that cannot be excluded.

In New Zealand, this SMG warranty is in addition to the
conditions and guarantees which are mandatory as implied by
the New Zealand Consumer Guarantee Act 1993. For service,
spare parts or product information please contact customer
service:

Australia: 1300 660 457

New Zealand: 0800 474 876

CONTACT DETAILS

Smart Marketing Group Pty Ltd

33-35 Lionel Road, Mt. Waverley

Victoria 3149, Australia.

Tel [phone]

Fax [phone]

[e-mail]

COMPLETE WARRANTY STATEMENT – CHAINSAW GROUP

5

SAFETY

Before attempting to operate this chainsaw the following
basic safety precautions should be taken to reduce the risk
of fire, electric shock and personal injury. It is important to
read the instruction manual and to understand applications,
limitations and potential hazards associated with this chainsaw.
It is important that you read, understand and follow these
instructions very carefully. They are designed for the safety
of yourself and others ensuring a long and trouble free service
life from your chainsaw. This chainsaw is not intended for use
by persons (including children) with reduced physical, sensory
or mental capabilities, or lack of experience and knowledge,
unless they have been given supervision or instruction
concerning the use of the appliance by a person responsible for
their safety.

OPERATING ENVIRONMENT

ALWAYS use your chainsaw in an open well ventilated
area. Do not expose your chainsaw to rain. Do not expose
your chainsaw to direct sunlight. Keep the work area well
lit. Do not use your chainsaw in areas where there is a risk
of explosion or fire from combustible materials, flammable
liquids, paint, varnish, petrol, etc flammable gases and dust
of an explosive nature. As a precaution it is recommended
that you consult an expert on selecting and using a
suitable fire extinguisher and have it available for use in an
emergency when operating the chainsaw.

BEWARE OF CHILDREN & PETS

Children and pets should be kept out of the operating area.
Children should not be allowed to touch or operate chainsaw.
All chainsaws should be kept out of reach of children. When
NOT in use keep the chainsaw preferably stored or locked in a
secure well ventilated cabinet or room with the fuel tank empty.

PERSONAL PLANNING

1. Restrict the use of your saw to adult users who understand
and can follow safety rules, precautions and operating
instructions found in this manual.

2. Keep all parts of your body away from the chain when the
engine is running.

3. Keep children, bystanders, and animals a minimum of 10
meters away from the work area. Do not allow other people
or animals to be near the chain saw when starting or
operating the chain saw. If necessary use warning signs to
keep on lookers at a distance.

4. Carefully plan your sawing operation in advance. Do not
start cutting until you have a clear work area, secure footing
and if you are felling trees, a planned retreat path. Do not
operate the chainsaw near a naked flame or spilled fuel.
After refuelling always wipe off any spilled fuel, move the
chainsaw away from the fuelling point before starting the
engine.

5. Do not operate a chain saw with one hand. Serious injury
to the operator, helpers, bystanders or any combination of
these persons may result from one-handed operation. A
chain saw is intended for two-handed use. Always maintain
a firm foothold. Ensure you are able to STOP the engine
quickly if necessary.

6. Do not operate saw from a ladder or in a tree.

7. Make sure the chain will not make contact with any object
while starting the engine. Never try to start the saw when
the guide bar is in a cut.

8. Do not put pressure on the saw at the end of the cut.
Applying pressure can cause you to lose control when the
cut is completed.

9. With the engine stopped, hand carry the chain saw with the
muffler away from your body and the guide bar and chain to
the rear, preferably covered with a scabbard.

SELECT A CHAINSAW WITH A
SUFFICIENT RATING

Select the right chainsaw for the job. Do not use a chainsaw
to do a job for which it was not designed. Do not force a small
chainsaw to do the job of a heavy duty chainsaw. Any damage
caused by overloading will void the warranty. Do not use
chainsaws for purposes not intended.

OIL

This chainsaw has a 2 stroke motor. Always use good quality 2
stroke motor oil to mix with the fuel.

FUEL

Note: Do not use ethanol blended fuels.

This chainsaw requires pre-mixed 2 stroke fuel. Ensure unleaded
fuel is mixed with 2 stroke oil before being decanted into the
generator fuel tank.

Fuel used in this chainsaw is poisonous. Always wear approved
breathing protection when decanting fuel. If you get any fuel
on your skin or clothes wash the affected area immediately
with soap and water and change your clothes. If you get fuel in
your eyes wash immediately with clean water and seek medical
attention. If any fuel is swallowed DO NOT induce vomiting,
seek immediate medical attention.

HOT COMPONENTS

Beware many of the components will get hot during use. Never
touch any of the metal pipes, pump or motor as these may burn.

6

WARNING

Do not attempt to modify the chainsaw in any way; this will VOID your warranty.

The use of any attachment or accessory other than those recommended in this instruction manual could result in damage to the
chainsaw and could cause injuries to the operator.

This petrol chainsaw complies with Australian / New Zealand and International standards and safety requirements. Repairs
should only be carried out by qualified persons using original spare parts. Failure to do so may result in considerable danger to
the operator.

MAINTAIN YOUR CHAINSAW WITH CARE

When not using your chainsaw ensure the fuel cock is
‘OFF’. Never leave the fuel cock ‘ON’ as this can damage
the carburettor. Follow the instructions for lubricating and
changing accessories. Keep handles clean, dry and free from
oil and grease. Ensure that ventilation slots are kept clean and
free from dust at all times. Blocked ventilation slots can cause
overheating and damage to the motor. Ensure that the air and
fuel filters are kept clean at all times.

MAINTAIN THE SAW IN GOOD WORKING
ORDER

Have all chainsaw service performed by a qualified service
dealer with the exception of the items listed in the maintenance
section of this manual. For example: if improper tools are used
to remove or hold the flywheel when servicing the clutch,
structural damage to the flywheel can occur and cause the
flywheel to burst.

Make certain the saw chain stops moving when the throttle
trigger is released. If it does not, do not use until serviced by a
qualified service dealer.

1. Never modify your saw in any way.

2. Keep the handles dry, clean and free of oil or fuel mixture.

3. Keep fuel and oil caps, screws and fasteners securely
tightened.

4. Use only qualified accessories and replacement parts as
recommended

REMOVE ADJUSTING KEYS & WRENCHES

Form the habit of always checking to see that any adjusting keys
or wrenches have been removed from the chainsaw before
operating.

FIRE PRECAUTIONS

Always contact your fire authority before using the pressure
washer on fire restricted days. It is not recommended to use
your chainsaw when a total fire ban is in force. Never refuel
your chainsaw while it is still running. As a precaution it is
recommended that an expert is consulted on obtaining and
using a suitable fire extinguisher.

CLEANING YOUR CHAINSAW

Always stop your chainsaw before you commence cleaning.
Always ensure that your chainsaw has cooled, about one
(1) hour, before cleaning and storing. When cleaning your
chainsaw use only a damp soft cloth. NEVER use liquid or
solvents of any type.

RISK OF DAMAGE

Damage may occur if nozzle is used too close to appliance
being cleaned. Always trial test the chainsaw on an
inconspicuous part of the appliance. Beware poor paint and
rust as the water will lift poor paint and cause rust spots to
grow. Damage caused by chainsaw is not covered by warranty.

CHECK DAMAGED PARTS

Before using the chainsaw it should be carefully checked to
determine that it will operate properly and perform its intended
function.

Check for broken or missing parts and have them replaced or
repaired at an authorised service facility. Check any other
condition that may affect the operation of the chainsaw. A
guard or any other part of the chainsaw that is damaged should
be properly repaired or replaced by an authorised service
facility unless otherwise indicated in this instruction manual.

Any switch that does not operate correctly must be replaced by
an authorised service facility.

DO NOT use the chainsaw if the ‘ON / OFF’ motor switch
does not turn the chainsaw ‘ON’ and ‘OFF’.

DO NOT use the chainsaw if the chain brake does not
operate correctly.

Do not operate a chain saw that is damaged, improperly
adjusted, or not completely and securely assembled.
Always replace bar, chain, hand guard or chain brake
immediately if it becomes damaged, broken or is otherwise
removed.

7

PERSONAL SAFETY

Wear Protective Gear

Wear protective gear. Always use steel capped safety footwear
with non-slip soles, snug-fitting clothing, heavy-duty non-slip
gloves, eye protection such as non-fogging, vented goggles or
face screen, an approved safety hard hat and sound barriers
(ear plugs or mufflers) to protect your hearing. Regular users
should have hearing checked regularly as chain saw noise can
damage hearing. Secure hair above shoulder length.

Proper Clothing (Pic. 1)

Do not wear loose clothing, jewellery or anything that could get
caught in moving machinery.

Clothing must be sturdy and snug-fitting, but allow complete
freedom of movement. Avoid loose-fitting jackets, scarfs,
neckties, jewellery, flared or cuffed pants or anything that could
become entangled with the saw or brush. Wear overalls or
jeans with a reinforced cutting resistant insert.

Protect your hands with gloves when handling saw and saw
chain. Heavy-duty nonslip gloves improve your grip and protect
your hands.

Good footing is most important in chain saw work. Wear
sturdy boots with nonslip soles. Steel-toed safety boots are
recommended.

Proper eye protection is a must. Non-fogging, vented goggles
and a face screen is recommended. Their use reduces the risk
of eye and facial injury.

Wear an approved safety hard hat to protect your head.

Chain saw noise may damage your hearing. Always wear noise
protection equipment(ear plugs or ear muffs)to protect your
hearing.

Continual and regular users should have their hearing checked
regularly.

Hair

Long hair should be tied back or contained in a protective
covering.

Eye Protection

The use of safety goggles is highly recommended (normal
glasses are not sufficient for eye protection) when using or
refuelling chainsaws. Prescription glasses do not have safety
lenses.

Footwear

Where there is the risk of heavy objects or if there is a risk
of slipping on wet or slippery floors, suitable non–slip steel
capped safety footwear should be worn. Protect your feet from
dropping accidents.

Ear Protection

The use of ear protection is highly recommended when using
chainsaws. The continual noise may damage your ears.

Respiratory Protection

Always wear approved breathing protection when decanting
fuel. ALWAYS use this chainsaw in well ventilated area. Never
use indoors.

WARNING: Do not breathe in exhaust fumes. Exhaust fumes are
poisonous and may cause drowsiness, unconsciousness and
even death.

Do Not Over Reach

Do not over reach. Keep a proper footing and maintain your
balance at all times. Avoid using abnormal stances and
awkward body positions.

Stay Alert

Watch what you are doing, use common sense, and never
operate a chainsaw when you are tired, drinking alcohol, taking
drugs or if taking medication that causes drowsiness.

Do not handle or operate a chain saw when you are fatigued, ill
or upset or if you have taken alcohol, drugs or medication. You
must be in good physical condition and mentally alert. Chain
saw work is strenuous. If you have any condition that might be
aggravated by strenuous work, check with your doctor before
operating a chain saw.

PIC. 1

8

KICKBACK SAFETY PRECAUTIONS

WARNING: Kickback may occur when the moving

saw chain (near the upper quadrant of the bar nose)
contacts a solid object or is pinched.

The reaction of the cutting force of the chain causes a rotational
force on the chainsaw in the direction opposite to the chain
movement. This may fling the bar up and back in an uncontrolled
arc mainly in the plane of the bar. Under some cutting
circumstances the bar moves towards the operator, who may
suffer severe or fatal injury.

Kickback (Pic. 2) may occur when the nose of the guide bar is
pinched unexpectedly, unintentionally contacts solid material in
the wood or is incorrectly used to begin a plunge or boring cut.

It may also occur during limbing. The greater the force of the
kickback reaction, the more difficult it becomes for the operator
to control the saw. Many factors influence the occurrence and
force of the kickback reaction. These include chain speed, the
speed at which the bar and chain contact the object, the angle
of contact, the condition of the chain and other factors.

WARNING: Use extreme caution when cutting small size
brush and saplings which may easily catch the chain
and pull you off balance.

PULL-IN

Pull-in occurs when the chain on the bottom of the bar is
suddenly stopped when it is pinched, caught or encounters a
foreign object in the wood. The reaction of the chain pulls the
saw forward and may cause the operator to lose control.

Pull-in frequently occurs when the bumper spike of the saw is
not held securely against the tree or limb and when the chain is
not rotating at full speed before it contacts the wood.

To Avoid Pull-In (Pic. 3)

1. Always start a cut with the chain rotating at full speed and
the bumper spike in contact with the wood.

2. Pull-in may also be prevented by using wedges to open the
kerf or cut.

PUSHBACK

Pushback occurs when the chain on the top of the bar is
suddenly stopped when it is pinched, caught or encounters a
foreign object in the wood. The reaction of the chain drives the
saw straight back toward the operator and may cause loss of
saw control. Pushback frequently occurs when the top of the
bar is used for cutting.

To Avoid Pushback (Pic. 4)

1. Be alert to forces or situations that may cause material to
pinch the top of the chain.

2. Do not cut more than one log at a time.

3. Do not twist the saw when withdrawing the bar from a
plunge cut or underbuck cut because the chain can pinch.

PIC. 4

PIC. 3

PIC. 2

KICKBACK

ZONE

9

SYMBOLS

DEVICES FOR REDUCING THE RISK OF
KICKBACK INJURY

Quickstop Chain Brake

WARNING: To reduce the risk of injury, stop using the

saw immediately if the chain brake does not function
properly. Take the saw to your local Service Centre! Do

not use the saw until the problem has been rectified.

Chain brake is designed to stop the chain in the event of
kickback. When the chain brake/hand guard is pushed towards
the bar, the chain should stop immediately. A chain brake does
not prevent kick-back, the chain brake should be cleaned and
tested daily.

Low Kickback Chain

“Low kickback saw chain” is a chain which has met the
kickback performance requirements. Low-Kickback Chain,
designed with a contoured depth gauge and guard link which
deflect kickback force and allow wood to gradually ride into the
cutter. This chainsaw is fitted with a low kickback chain.

Reduced Kickback Bar

Reduced-Kickback Guide Bar, designed with a small radius tip
which reduces the size of the kickback danger zone on the bar
tip. A Reduced-Kickback Guide Bar has been demonstrated to
significantly reduce the number and seriousness of kickbacks.
This chainsaw is fitted with a low kickback bar.

Warning. See
instruction
handbook.

Appropriate ear, eye
and head protection
must be worn.

Hot surfaces will
burn fingers or
palms.

Gloves with saw
protection.

Keep safety distance
between user and
machinery

Boots with saw
protection, steel
toe-cap and non-slip
sole.

No open fire. No smoking.

Kickback: Never cut
with the tip of the
chainsaw.

Always grip the machine
with two hands

To Avoid Kickback

The best protection from personal injury that may result from
kickback is to avoid kickback situations.

1. Hold the chainsaw firmly with both hands and maintain a
secure grip.

2. Be aware of the location of the guide bar nose at all times.

3. Never let the nose of the guide bar contact any object. Do
not cut limbs with the nose of the guide bar.

Be especially careful when cutting small, tough limbs, small

size brush and saplings which may easily catch the chain.

4. Don’t overreach.

5. Don’t cut above shoulder height.

6. Begin cutting and continue at full throttle.

7. Cut only one log at a time.

8. Use extreme caution when reentering a previous cut.

9. Do not attempt to plunge cut if you are not experienced with
these cutting techniques.

10. Be alert for shifting of the log or other forces that may cause
the cut to close and pinch the chain.

11. Maintain saw chain properly. Cut with a correctly
sharpened, properly tensioned chain at all times.

12. Stand to the side of the cutting path of the chainsaw.

Engage: push to
forward position

Disengage: pull
back to locking
position