Stanley PD45 User Manual
WARNING
PD45
HYDRAULIC
POST DRIVER
© Stanley Hydraulic Tools 2005
OPS/MAINT USA / CE
Printed in U.S.A.
59010 9/2005 ver 3
SAFETY, OPERATION AND MAINTENANCE
USER’S MANUAL
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie OR 97267-5698
503-659-5660
FAX 503-652-1780
www.stanley-hydraulic-tools.com
TABLE OF CONTENTS
SAFETY SYMBOLS ............................................................................................................................................................4
SAFETY PRECAUTIONS ....................................................................................................................................................5
TOOL STICKERS & TAGS .................................................................................................................................................. 7
HYDRAULIC HOSE REQUIREMENTS ...............................................................................................................................8
HTMA REQUIREMENTS ..................................................................................................................................................... 9
OPERATION ...................................................................................................................................................................... 10
PRE-OPERATION PROCEDURES ..............................................................................................................................10
CHECK THE POWER SOURCE .................................................................................................................................... 10
INSTALLING ADAPTERS ..............................................................................................................................................10
CONNECTING HOSES .................................................................................................................................................10
TOOL OPERATION ........................................................................................................................................................ 10
COLD WEATHER OPERATION ..................................................................................................................................... 10
CHARGING THE ACCUMULATOR ................................................................................................................................... 11
ACCUMULATOR TESTING PROCEDURE ..................................................................................................................... 11
ACCUMULATOR CHARGING PROCEDURE ................................................................................................................ 11
EQUIPMENT PROTECTION & CARE ..............................................................................................................................12
TROUBLESHOOTING ......................................................................................................................................................13
SPECIFICATIONS .............................................................................................................................................................14
ACCESSORIES ................................................................................................................................................................14
SERVICE TOOLS .............................................................................................................................................................. 14
PD45 REMOTE VALVE PARTS ILLUSTRATION ..............................................................................................................15
PD45 REMOTE VALVE PARTS LIST ................................................................................................................................ 16
PD45132 PARTS ILLUSTRATION ....................................................................................................................................17
PD45132 PARTS LIST ......................................................................................................................................................18
WARRANTY ...................................................................................................................................................................... 19
SERVICING THE STANLEY HYDRAULIC Post Driver. This manual contains safety, operation, and routine
maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other
than routine maintenance, be performed by an authorized and certifi ed dealer. Please read the following
warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE
DONE BY AN AUTHORIZED AND CERTIFIED DEALER.
For the nearest authorized and certifi ed dealer, call Stanley Hydraulic Tools at the number listed on the
back of this manual and ask for a Customer Service Representative.
WARNING
3
SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair
actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
DANGER
WARNING
CAUTION
NOTICE
IMPORTANT
Always observe safety symbols. They are included for your safety and for the protection of the tool.
This safety alert and signal word indicate an imminently hazardous situation which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, may result in minor or moderate injury.
This signal word indicates a potentially hazardous situation which, if not
avoided, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in
damage to the equipment.
This signal word indicates a situation which, if not avoided, may result in
damage to the equipment.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
4
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always comply with the safety
precautions given in this manual and on the stickers and tags attached to the tool
and hose.
These safety precautions are given for your safety. Review them carefully before
operating the tool and before performing general maintenance or repairs.
Supervising personnel should develop additional precautions relating to the specifi c
work area and local safety regulations. If so, place the added precautions in the
space provided in this manual.
The models PD45 Hydraulic Post Driver will provide safe and dependable service if
operated in accordance with the instructions given in this manual. Read and understand this manual and any stickers and tags attached to the tool and hoses before
operation. Failure to do so could result in personal injury or equipment damage.
• Operator must start in a work area without bystanders. The operator must be familiar with all prohibited work areas
such as excessive slopes and dangerous terrain conditions.
• Establish a training program for all operators to ensure safe operations.
• Do not operate the tool unless thoroughly trained or under the supervision of an instructor.
• Always wear safety equipment such as goggles, head protection, and safety shoes at all times when operating
the tool.
• Do not inspect or clean the tool while the hydraulic power source is connected. Accidental engagement of the
tool can cause serious injury.
• Do not operate this tool without fi rst reading the Operating Instructions.
• Do not install or remove this tool while the hydraulic power source is connected. Accidental engagement of
the tool can cause serious injury.
• Never operate the tool if you cannot be sure that underground utilities are not present. Underground electrical
utilities present an electrocution hazard. Underground gas utilities present an explosion hazard. Other
underground utilities may present other hazards.
• Do not wear loose fi tting clothing when operating the tool. Loose fi tting clothing can get entangled with the
tool and cause serious injury.
• Supply hoses must have a minimum working pressure rating of 2500 psi/175 bar.
• Be sure all hose connections are tight.
• The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling the tool. Wipe all couplers
clean before connecting. Failure to do so may result in damage to the quick couplers and cause
overheating. Use only lint-free cloths.
• Do not operate the tool at oil temperatures above 140° F/60° C. Operation at higher oil temperatures can
cause operator discomfort and may cause damage to the tool.
• Do not operate a damaged, improperly adjusted, or incompletely assembled tool.
5
SAFETY PRECAUTIONS
• To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be
performed by authorized and properly trained personnel.
• Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity.
• Always keep critical tool markings, such as labels and warning stickers legible.
• Always replace parts with replacement parts recommended by Stanley Hydraulic Tools.
• Check fastener tightness often and before each use daily.
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