Stanley PB3400 Service Manual

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1.1 GENERAL SAFETY

 Do not use outside the design intent of Placing STANLEY Engineered Fastening Blind Fasteners.
 Use only parts, fasteners, and accessories recommended by the manufacturer.
 Use Power Tool only with specifically designated battery packs.

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1.2 POWER TOOL USE AND CARE

 The tool must be maintained in a safe working condition at all times and examined at regular intervals for damag e and

function by trained personnel. Any dismantling procedure will be undertaken only by trained personnel. Do not dismantle
this tool without prior reference to the maintenance instructions.

 Do not modify the tool in any way. Any modification to the tool is undertaken by the customer and will be the customer’s

entire responsibility and void any applicable warranties.

 Disconnect the battery from the tool before performing any maintenance, attempting to adjust, fit or remove a nose

assembly.

 Prior to use, check for misalignment or binding of moving parts, breakage of parts, and any other condition that affects the

tool’s operation. If damaged, have the tool serviced before using. Remove any adjusting key or wrench before use.

 Prior to use, inspect battery for damage. Do not drop battery. A sharp impact may cause internal damage and lead to

premature battery failure.

 Keep work area clean and well lit.
 Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose

clothes, jewelry or long hair can be caught in moving parts.

 Adopt a firm footing or a stable position before operating the tool.
 Operators and others in work area must wear ANSI Z87.1 CAN/CSA Z94.3 approved safety glasses with side shields. Always

wear safety glasses and ear protection during operation.

 Adequate clearance is required for the tool operator’s hands before proceeding.
 Do not operate a tool that is directed towards any person(s).
 DO NOT operate tool with the nose housing removed.
 Do not operate the tool or the charger in an explosive atmosphere or environment allowing exposure to combustible fluids

or gasses.

 Do not operate the tool or the charger in an environment allowing exposure to moisture or rain to avoid risk of electric

shock.

 Do not abuse the tool by dropping or using it as a hammer.
 Keep dirt and foreign matter out of the air vents of the tool as this will cause the tool to malfunction.
 Keep tool handles dry, clean, and free from oil and grease.
 When carrying the tool from place to place keep hands away from the trigger to avoid inadvertent activation.
 Never leave operating tool unattended.
 Disconnect battery when tool is not in use.

1.3 IMPORTANT SAFETY INSTRUCTIONS FOR ALL BATTERY CHARGERS

SAVE THESE INSTRUCTIONS: This manual contains important safety and operating instructions for compatible battery chargers

(refer to Technical Data).

 Before using charger, read all instructions and cautionary markings on charger, battery pack, and product using battery

pack.

WARNING: Shock hazard. Do not allow any liquid to get inside charger. Electric shock may result.

WARNING: We recommend the use of a residual current device with a residual current rating of 30mA or less.

CAUTION: Burn hazard. To reduce the risk of injury, charge only DEWALT/POP-Avdel rechargeable batteries. Other types of

batteries may burst causing personal injury and damage.

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CAUTION: Children should be supervised to ensure that they do not play with the appliance.

NOTICE: Under certain conditions, with the charger plugged into the power supply, the exposed charging contacts inside the

charger can be shorted by foreign material. Foreign materials of a conductive nature such as, but not limited to, steel wool,
aluminium foil or any build-up of metallic particles should be kept away from charger cavities. Always unplug the charger from
the power supply when there is no battery pack in the cavity. Unplug charger before attempting to clean

 DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual. The charger and battery

pack are specifically designed to work together.

 These chargers are not intended for any uses other than charging DEWALT/POP-Avdel rechargeable batteries. Any other

uses may result in risk of fire, electric shock or electrocution.

 Do not expose charger to rain or snow.
 Pull by plug rather than cord when disconnecting charger. This will reduce risk of damage to electric plug and cord.
 Make sure that cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
 Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in risk of fire,

electric shock, or electrocution.

 Do not place any object on top of charger or place the charger on a soft surface that might block the ventilation slots and

result in excessive internal heat. Place the charger in a position away from any heat source. The charger is ventilated
through slots in the top and the bottom of the housing.

 Do not operate charger with damaged cord or plug—have them replaced immediately.
 Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. Take it to an

authorised service centre.

 Do not disassemble charger; take it to an authorised service centre when service or repair is required. Incorrect reassembly

may result in a risk of electric shock, electrocution or fire.

 Disconnect the charger from the outlet before attempting any cleaning. This will reduce the risk of electric shock. Removing

the battery pack will not reduce this risk.

 NEVER attempt to connect two chargers together.
 The charger is designed to operate on standard household electrical power (refer to charger specifications). Do not attempt

to use it on any other voltage. This does not apply to the vehicular charger.

1.4 IMPORTANT SAFETY INSTRUCTIONS FOR ALL BATTERY PACKS

When ordering replacement battery packs, be sure to include catalog number and voltage.

The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions
below. Then follow charging procedures outlined.

READ ALL INSTRUCTIONS

 Do not charge or use battery in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Inserting

or removing the battery from the charger may ignite the dust or fumes.

 Never force battery pack into charger. Do not modify battery pack in any way to fit into a non-compatible charger as battery

pack may rupture causing serious personal injury.

 Charge the battery packs only in DEWALT/POP-Avdel chargers.
 DO NOT splash or immerse in water or other liquids.
 Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 40 ˚C (104 ˚F) (such as

outside sheds or metal buildings in summer).

 When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws or other

small metal objects that can make a connection from one terminal to another.

 Do not discard batteries into water.

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WARNING: Never attempt to open the battery pack for any reason. If battery pack case is cracked or damaged, do not
insert into charger. Do not crush, drop or damage battery pack. Do not use a battery pack or charger that has receiv ed a sharp
blow, been dropped, run over or damaged in any way (i.e., pierced with a nail, hit with a hammer, stepped on). Electric shock or
electrocution may result. Damaged battery packs should be returned to service centre for recycling.

WARNING: Fire hazard. Do not store or carry the battery pack so that metal objects can contact exposed battery
terminals. When transporting individual battery packs, make sure that the battery terminals are protected and well insulated
from materials that could contact them and cause a short circuit.

CAUTION: When not in use, place tool on its side on a stable surface where it will not cause a tripping or falling hazard.
Some tools with large battery packs will stand upright on the battery pack but may be easily knocked over.

1.5 SPECIFIC SAFETY INSTRUCTIONS FOR LITHIUM-ION (LI-ION)

1. Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode

in a fire. Toxic fumes and materials are created when lithium-ion battery packs are burned.

2. If battery contents come into contact with the skin, immediately wash area with mild soap and water. If battery liquid

gets into the eye, rinse water over the open eye for 15 minutes or until irritation ceases. If medical attention is needed, the
battery electrolyte is composed of a mixture of liquid organic carbonates and lithium salts.

3. Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persists, seek medical

attention.

WARNING: Burn hazard. Battery liquid may be flammable if exposed to spark or flame.

1.6 RESIDUAL RISKS

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1.7 LABELS AND ICONS

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2.1 TECHNICAL DATA

2.1.1.

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Rivet Type

PLACING CAPACITY

PB2500

PB3400

2.0

mm

2.4mm

[3/32´´]

3.0

mm

3.2mm
[1/8´´]

4.0mm

[5/32´´]

4.8mm

[3/16´´]

5.0/6.0

/7.0

mm

4.8mm

[3/16´´]

6.0 mm

6.4mm
[1/4´´]

8.0/9.0
mm

OPEN END

CLOSED END

AVEX/

STAVEX

● ● ● ● ● ●

AVINOX/
AVIBULB

● ● ● ● ● ●

HR/HT

INTERLOCK

KLAMP-TITE/

KTR

● ● ●

BULBEX/LS/TL

MONOBOLT

MULTI-GRIP

PULL-THRU (PT)

Q RIVET

T LOK

T-RIVET

AVSEAL II

2.2 PLACING SPECIFICATIONS

2.3 PACKAGE CONTENTS

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2.4 MAIN COMPONENTS LIST (for complete tool explosion and Bill of Material please see service manual)

ProSet® PB2500 drawing can be found inside the front cover
ProSet® BB3400 drawing can be found inside the back cover

2.5 OPTIONAL ACCESSORIES

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4.1. NOSE EQUIPMENT

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4.2. CHARGERS

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