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OISIN MK II
GAS STOVE
INSTALLATION AND OPERATION INSTRUCTIONS
To ensure safety, satisfaction and reliable service this stove should be installed by a suitably qualified
and competent person.
This appliance is hot while in operation and retains its heat for a long period of time after use. Children,
aged or infirm persons should be supervised at all times and should not be allowed to touch the hot working surfaces while in use or until the appliance has thoroughly cooled.
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TABLE OF CONTENTS
PAGE NO.
1. Operation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4. What to do if you smell gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5. Vent Safety Shut Off Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
6. Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8. Pre-Installation Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
9. Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
10. Minimum Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
11. Hearth Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
12. Chimney’s/Flues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
13. Suitable Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
14. Use of Existing Chimney’s and Flues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
15. Factory-Made Insulated Chimneys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
16. Ventilation & Combustion Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
17. Gas Pipes & Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
18. Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
19. Pipe Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
20. Connection to Gas Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
21. Gas Soundness Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
22. Placement of Coals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
23. Lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
24. Burner Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
25. Spillage Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
26 Pilot Flame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
27. Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
28. Removal of Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
29. Changing of Burner Injector Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
30. Removal of Pilot Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
31. Enamel Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
32. Trouble Shooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
33. Installation Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1
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OPERATION INSTRUCTIONS
WARNING: Do not operate the stove with the
appliance door open, or if the glass panel in the
front door has been broken or removed. Ensure
that the door latch is fully locked. Keep the door
spin valve closed at all times when stove is in
operation.
PRECAUTIONS
1. Do not touch any part of the stove while in
operation, except the controls.
2. Children and adults should be alerted to
the hazards of surface temperatures.
3. Guards may be required to take account of
the special hazards that exist in nurseries
and other places where there are young
children, aged or infirm persons.
4. Curtains or other combustible material
should not be positioned on/or above the
appliance at a distance less than 38”
(965mm).
5. Do not use this appliance if any part has
been under water, immediately call a qualified service technician to inspect the appliance and to replace any part of the gas
control or system which has been under
water.
6. Do not store gasoline or other flammable
liquids having flammable vapours near this
stove.
7. Tools must not be used to turn or operate
the valve control knob.
8. Use only in a sufficiently ventilated space.
9. This appliance must be installed in accordance with the rules in force.
10. Read the label and manual provided
before commencing to install or attempting
to operate the stove.
Failure to do so may result in property
damage or personal injury.
LIGHTING
1. The stove control knob is located at the
bottom right hand side looking from the
front.
2. The valve is in the off position when the
control knob symbol “OFF” is at the datum
point and there is no gas to the pilot or
main burner. The knob can only be turned
in a clockwise direction to reach the “OFF”
position. (see fig.1)
Fig. 1
3. Press the control knob all the way in and
turn anti-clockwise until you hear a clicking
sound.
4. Keep the control knob pressed for 15-30
seconds, and then release . If the pilot
fails to remain lighting repeat this action.
5. With the pilot burner lighting, to establish
the flame hold the control knob in the fully
pressed position with dot pointing towards
ignition. (see fig. 2)
Fig. 2
6. To light the main burner, fully release
the control knob and turn anti-clock-wise to
the required setting. (see figs. 3&4)
2
High Flame Setting
Fig. 3
Page 4
Fig.4
7. To turn off the main burner, turn the control knob in a clockwise direction to low
flame. (see fig. 4)
Fig. 5
8. While pressing the control knob continue
to turn in a clockwise direction until it
stops. The stove is now off. (see figs.
5&6)
Fig. 6
NOTE: During the first light-up period an odour
will arise from the stove, this is due to the materials in the stove drying and curing. It is advisable
to open a door or window to give extra ventilation
to the room until the odour has gone.
WHAT TO DO IF YOU SMELL GAS
A. Turn off the gas mains.
B. Do not try to light any appliance.
C. Do not touch any electrical switch.
D. Open windows.
E. Do not use any phone in the building.
F. Immediately call your gas engineer from
a neighbours phone.
G. If you cannot reach your gas supplier,
call the Fire Department.
VENT SAFETY SHUT OFF SWITCH
The vent safety shut off switch location is
designed to shut down the stove when exposed to
excessive temperatures due to severe down
draughts, blocked flues or negative pressure due
to a fresh air shortage. It must not be disconnected or isolated in any way.
WARNING: Not to be isolated or adjusted.
Parts to be replaced with identical and/or equivalent original parts
.
What to do if the vent safety shut off switch
continually goes off:
A: Wait for 4 minutes after shut down.
B: Refer to these lighting instructions for
lighting procedures.
C: If stove fails to light repeat the above
procedures.
D: If stove fails to light after three attempts
contact your local Stanley Dealer.
Low Flame Setting
3
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OISIN MK II GAS STOVE TECHNICAL DATA
Pressure Setting From Cold
Natural Gas Inlet Pressure = 8”/20mbar
Inlet Pressure
Propane = 14.8”/37 mbar
Butane = 11.6”/29 mbar
Product Identification No.: 0063 AS 5164
Appliance Category BIIBS
Country of Designation: IE, GB, FR & BE
Gas Types:
L.P.G.: Propane I
3+, G31, 37 mbar/14.8”wg or
Butane: I
3+
, G30, 29 mbar/11.6” wg &
G31, 37 mbar/14.8” wg.
N.G.: I2H, G20, 20 mbar/8” wg (IE & GB)
I2E, G20, 20 mbar/8” wg &
G25, 25 mbar/10” wg (FR & BE)
Manifold Pressure Maximum Setting
Natural Gas = 7.4”/18.5 mbar
L.P.G. = Propane: = 14.6”/36.5 mbar
= Butane: = 11.4”/28.5 mbar
Manifold Pressure Minimum Setting
Natural Gas = 1.1”/2.7 mbar
L.P.G. = Propane = 3.2”/8.1 mbar
= Butane = 3.2”/8.1 mbar
Gross Input
Max. Input Natural Gas = 5.3kW/18,084 Btu’s/h
Min. Input Natural Gas = 1.5kW/5,118 Btu’s/h
Max. Input L.P.G. = 5.0kW/17,060 Btu’s/h
Min. Input L.P.G. = 2.3kW/7,848 Btu’s/h
Efficiency: = Class 2
Gas Flow Rates at 15oC, 1,013mbar in relation to
gross calorific value of gas.
Natural Gas gross
Calorific Value = 37.78 MJ/m
3
Maximum flow rate = 0.505 m3/hr
Minimum flow rate = 0.143 m3/hr
L.P.G. Gross Calorific
Value = 95.65 MJ/m
3
(Propane)
= 125.81 MJ/m3(Butane)
Maximum flow rate = 0.1955 (Propane)
= 0.1487 (Butane)
Minimum flow rate = 0.0865 (Propane)
= 0.0658 (Butane) (m
3
/hr)
Burner: CPD Gas Burner
Burner Injectors:
Stereomatic 300 - N.G.
Ignition: Piezo Igniter
GENERAL
Thank you for buying a Stanley Oisin Mk II Gas
Stove. The room heater and flue system should
be inspected before use and at least annually.
More frequent cleaning may be required due to
excessive lint from carpeting, matting material,
etc. It is imperative that control compartments,
burners and circulating air passageways of the
room heater are kept clean.
NOTE: Before installation, check that the local
distribution conditions, nature of gas and pressure, and adjustment of the appliance are compatible.
When installing, operating and maintaining your
Stanley Oisin MK II Gas Stove, respect basic standards of safety. Read these instructions carefully
before commencing installation or attempting to
operate your stove. Failure to do so may result in
damage to property or personal injury and may
void the product warranty.
It is important to note that once a type of gas
has been specified the stove cannot run off
any other type of gas. (i.e. Natural Gas or
L.P.G.)
The burner units are not interchangeable
between Natural Gas or L.P.G.
Republic of Ireland Installation
Install in accordance with the:
* Building Regulations Part J.
* I.S. 813 - Domestic gas installations.
* I.S. 265 - Part 1 & 2 - Installation of gas
service pipes.
* I.S. 327 1990 - Domestic Installation
using liquidified petroleum gases.
U.K. Installation
Install in accordance with the:
* The Gas Safety (Installation and Use)
Regulations 1998 (as amended).
* BS 5440: Parts 1 & 2, Installation &
maintenance of flues and ventilation for
gas appliances of rated input not
exceeding 70 kW (1st, 2nd & 3rd family
gases).
WARNING: Installation, commissioning, repair
and maintenance should only be undertaken by a
qualified service technician and installer.
Any adjustments undertaken by unqualified individuals will void the product warranty and may
result in property damage or injury.
STOVE WEIGHT - 138lbs / 62.5 kilos
4
The complete installation must be done in accordance with current Standards and Local Codes. It
should be noted that the requirements and these
publications may be superseded during the life of
this manual.
0558
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* B.S. 5871: Parts 1, 2 & 3, Specification
for installation of gas fires, convector
heaters, fire/back boiler and decorative
fuel effect gas appliances.
* Building Regulations for Britain,
Scotland, Wales and Northern Ireland.
This appliance has been tested and approved
in accordance with the essential requirements
of Annex 1 in the Gas Appliance Directive
(90/396/EEC) as amended.
PRE- INSTALLATION ASSEMBLY
Before installing the appliance carry out the following pre-installation assembly:
1. Open the fire door (item 9), and remove the
package of ceramic coals. (See Fig.7 & 7a)
2. This stove may be connected to either a top
or rear flue outlet. The stove has a rear flue
outlet configuration factory fitted. It may be
changed to a top flue outlet by simply switching
the blanking cap and flue collar as shown in
Fig. 8 & 9.
Fig.7
Fig.8
Fig.9
3. Ensure the leads to the vent safety shut off
switch located on the back of the stove are
connected and secure. (See Fig. 10).
4. Position stove in its chosen location and
connect to the chimney/flue system.
LOCATION
There are many conditions to be considered
when selecting the location for you Oisin MK II
Gas Stove.
MINIMUM CLEARANCES TO COMBUSTIBLE
Fig.10
CAUTION: Allow adequate clearances for stove
operation and annual servicing e.g. burner
removal and injector removal.
5
Grub Screw
IMPORTANT: To open door remove grub screw
(see Fig.7a). Ensure Grub screw is replaced
securely before lighting stove.
Fig.7a
Page 7
Fig.11
MATERIALS (see figs 11, 12, 13, 14)
Back wall 6” (150mm)
Left side wall looking from front 5” (125mm)
Right side wall looking from front 5” (125mm)
Alcove or mantle from top of unit 18” (459mm)
From Corner 5” (125mm)
Fig.12
Fig.13
Fig.14
When installing the stove against a
combustible wall leave a 6” space
between the back of the stove and
the wall for air circulation.
(See Fig.12)
Fig.15
When installing the stove against a
non-combustible wall leave a 2” space
between the back of the stove and the
wall for air circulation. (See Fig.15)
HEARTH FITTING
This stove MUST be installed on a concrete constructional hearth, or on a non-combustible hearth
slab, minimum size 27.5” (500mm) x 28.8”
(732mm) deep with the fire place opening centrally located. The hearth material should be at least
13mm (1/2”) thick, the top surface being preferably 50mm (2”) above floor level to discourage the
placing of carpets over it. (see fig.16)
Fig.16
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CHIMNEY’S / FLUES
If connecting to a rear exit configuration the horizontal run should not exceed 300mm (12”) from
the stove outlet. (see fig.17)
The height of the chimney or flue serving this
appliance should not be less than 3 meters (36”),
and not more than 11 meters (36’), measured vertically from the outlet to the top of the flue terminal
and having a diameter of 125mm (5”).
Note: Never connect to a chimney or flue system
serving another appliance.
WARNING: Only operate this appliance if connected to a properly installed and maintained
chimney system. Do not tamper with the vent
safety shut-off system.
7
Fig.17
The chimney and flue pipes intended for use with
this appliance should be mechanically robust,
resistant to internal and external corrosion, noncombustible, and durable under the conditions to
which they are likely to be subjected. The installation of flues for gas appliances should be in
accordance with the following standard:
* BS 5440 Installation & maintenance of
flues and ventilation for gas appliances of
rated input not exceeding 70kW (1st, 2nd
& 3rd family gases).
Part 1: - Specification for installation of
flues.
Part 2: - Specification for installation &
maintenance of ventilation of gas appliances.
* B.S. 5871: Parts 1, 2 & 3, specification for
installation of gas fires, convector heaters,
fire/back boiler and decorative fuel effect
gas appliances.
SUITABLE MATERIALS
* Mineral Fibre cement pipes conforming to
B.S. 567.
* Sheet metal conforming to B.S. 715.
* Insulated metal chimney’s conforming to
B.S. 4543 (a galvanised finish is not suit-
able).
* Clay flue linings conforming to I.S. 51 &
B.S. EN 1457 1999.
* Pre-cast concrete chimney blocks, incor-
porated into the building structure. It is
particularly important that the correct connection block be provided at the base of
the flue, B.S. 1289.
* Cast iron or acid resistant vitreous enam-
elled lined mild steel to B.S. 41.
Where twin wall pipes are of sheet metal construction the length of pipe located externally
should not exceed 1m (3’3”) unless it is readily
accessible for renewal.
USE OF EXISTING CHIMNEYS AND FLUES
(See Figs. 18, 19 & 20)
An existing flue pipe or chimney that has proved to
be satisfactory when used for solid fuel can normally be used for a gas appliance provided that its
construction and condition is acceptable. Flues
that have proved to be unsatisfactory, particularly
with regard to down draught, should not be used
for venting gas appliances until they have been
examined and any faults corrected. If there is any
doubt regarding an existing chimney a smoke test
to B.S. 5440: Part 1 should be carried out.
Before connecting this appliance to a chimney or
flue pipe which has previously been used with
another fuel, the chimney or flue pipe must be
thoroughly swept.
All register plates, restrictor plates, dampers etc.
which could obstruct the flue at a future date
should be removed before connecting this appliance.
Note: A flue spigot extension of up to a maximum
total length of 300mm (12”) may be fitted if necessary, provided a minimum clearance of 50mm (2”)
between its open end and the nearest obstruction
is always provided.
Note: It may be necessary to reline the flue in
order to help avoid spillage. (see Figs. 19 & 20).
Page 9
8
Fig.18
Fig.19
Fig.20
FACTORY-MADE INSULATED CHIMNEY’S
Factory-made insulated chimneys must be constructed and tested to meet the relevant standards
and recommendations given in:
* B.S. 7566: Installation of factory made
chimney’s conforming to B.S. : 4543 for
domestic appliances.
Part 1: Method of specifying installation
design information.
Part 2: Specification for installation
design.
Part 3: Specification for site installation.
Part 4: Recommendation for installation
design and installation.
VENTILATION & COMBUSTION AIR REQUIREMENTS
This stove has a heat input of less than 7 kW and
therefore does not normally require any additional
ventilation. However, consideration must be given
to the local rules in force.
* Any air vent must either be connected
direct to an outside air supply or to adjacent rooms having a permanent vent to
the outside.
* If there is another combustion appliance
fitted in the same or adjacent room, it will
be necessary to refer to the rules in force
to calculate the additional air supply.
* If there is an air extraction fan fitted in the
room or adjacent rooms where this appliance is fitted, additional air vents may be
required to elleviate the possibility of
spillage of products of combustion from
the appliance/flue while the fan is in operation. Refer to the rules in force.
* Where such an installation exists, a test for
spillage should be made with the fan or
fans and other gas burning appliances in
operation at full rate.
* If spillage occurs following the above oper-
ation, an additional air vent of sufficient
size to prevent this occurrence should be
installed.
GAS PIPES & FITTINGS
Materials used for installation work should be fire
resistant and gas tight and should conform to the
following or their equivalent.
* I.S. 238, I.S. 239 and prEN 1057 -
Copper tubes.
* I.S. 265 - Installation of gas service pipes.
* I.S. 266 - Polyethylene pipes.
* EN 29453 & I.S.O. 9453 - Soft Solders.
Page 10
* B.S. 669 - flexible hoses, fittings & sock-
ets.
* B.S. 759 - valves, gauges and other safe-
ty equipment.
* B.S. 1387 - Steel tubes.
* B.S. 6362 - stainless steel tubes.
* B.S. 1740 - Wrought steel pipes.
* B.S. 4089 - L.P.G. hoses and assemblies.
METERS
A suitable gas meter must be connected to the
service pipe either by a representative of the gas
board or by an appointed contractor. If using an
existing meter have it checked to ensure that the
meter is capable of dealing with the total rate of
gas needed.
GAS PIPE SIZE
It is important that the correct service pipe size be
used for adequate gas supply. This depends on
the distance between the supply meter and the
appliance relative to the input requirements. The
gas supply to the appliance should be terminated
near the appliance with an approved safety type
service tap.
CONNECTION TO GAS SUPPLY
The gas control is located at the bottom right hand
side of the unit. Check that the mains gas supply
pipe is adequately sized and capable of supplying
enough gas to the appliance when operating on
max. rate.
9
WARNING: Before connecting the stove make
sure the gas supply pipe is clear of grit and debris
as this will cause blockage within the stove control, pilot burner, injectors and pipework. Failure
to do so may void product warranty.
Fig.21
WARNING: To avoid pipe sealing compounds
from entering into the gas train, do not apply sealing compound to the first two threads at the tip of
the gas connection.
Fig.22
Fig.23
NOTE: Clean off any excess pipe compounds
from connections.
GAS SOUNDNESS TESTING
Gas soundness testing should be in accordance
with I.S. 813 (I.E.) and B.S. 6891 (U.K.). Correct
gas pressure and proper gas supply pipe sizing is
important for the successful performance of this
appliance. Make sure that the plumber or gas
supplier checks the gas supply line and gas pressure at installation.
After testing gas supply pipe work, open isolation
valve to stove and carry out gas soundness testing at normal working pressure 20 mbar for natural gas and 29 to 37 mbar for LPG models.
With stove lighting carry out a leak test downstream of control using gas leak detection fluid.
PLACEMENT OF COALS
WARNING: Only connect to gas type indicated
on the rating plate.
CAUTION: The appliance must be isolated from
gas supply system during any gas soundness
testing at pressures in excess of 50 mbar
.
CAUTION: If using a gas leak detection fluid for
leak testing DO NOT spray solution onto control
body.
WARNING: The ceramic coals supplied with this
stove are extremely durable and long lasting
when fitted properly. They are, however, very delicate and can be easily damaged if they are not
handled very carefully.
Handling damage to the ceramic coals is not
covered by warranty.
Page 11
1. Before positioning the coals in the com-
bustion chamber, check for dust particles
and grime, vacuum if necessary. Position
the coals as per instructions as incorrect
placement will effect the performance of
the stove. Dust off the inside of the door
glass using a clean dry cloth. (see Fig.24)
2. Lay the gasket material provided, on the
burner with the holes in the burner lined up
with the holes in the gasket.
3. Lay the ceramic matrix on the burner with
the holes in the burner lined up with the
holes in the ceramic. (see Fig. 25)
10
Note: Exhibit care when cleaning the burner to
avoid blockage or damage of burner parts.
Fig.24
Fig.25
4. Place 4 medium coals on the front of the
matrix with their corners touching and also
one corner of each coal resting on a spar.
(see Fig.26)
Fig.26
6. Place 3 small coals on 3 of the medium
coals leaving one corner of the small coal
touch the large coals. Place the last small
coal on either side of the matrix. (See
Fig.28)
5. Place 4 large coals on the rear of the
matrix with their corners touching. The
front corner should over hang the back
section of the matrix by approximately
10mm. (See Fig. 27)
10mm
Fig.27
7. Place a medium coal on the medium coal
which does not already have a small coal
on top of it. Ensure one corner of the
medium coal rests against the large coal
behind it. Lay the two remaining medium
coals randomly on the matrix ensuring that
no more than one corner of the coals touch
any other coal. (See Fig. 29)
Fig.28
Page 12
Fig.29
11
IMPORTANT: Leave an air space around each
coal to allow easy flow of products of combustion,
too much impingement of flame on coals will
cause sooting.
LIGHTING
First Lighting-
Purge air from the supply line as follows:
a. Open main shut-off valve. Unscrew inlet
pressure test point. Leave open inlet test
screw until gas comes.
b. When gas comes tighten inlet screw
immediately.
WARNING: Do not purge the system near a
naked flame or hot surface.
Press in the control knob all the way. Turn anticlockwise until you hear a clicking sound. Keep
control knob pressed for 15-30 seconds. Release
control knob. If the pilot fails to light repeat this
action.
Fig.30
WARNING: Do not operate the stove with the
appliance door open, or if the glass panel in the
front door has been broken or removed.
Ensure the door latch is fully locked. Keep the
door spin valve closed at all times when the stove
is in operation.
During the first light up period an odour will rise
from the stove, this is due to the materials in the
stove drying and curing. It is advisable to open a
window or door to give extra ventilation to the
room until the odour has gone.
BURNER LIGHTING
1. With the pilot flame firmly established turn
the control knob anti-clockwise to the high
position. When the main burner is lighting
adjust control knob clockwise to a lower
setting if required.
2. If the pilot light is extinguished either intentionally or unintentionally no attempt
should be made to light the gas until at
least 4 mins. have elapsed.
SPILLAGE TEST
When the stove is installed carry out a spillage
test (See Fig.30) as outlined in the following
procedure:
a. Operate stove for a minimum of 10 mins.
at maximum setting.
b. Run all other combustion appliances
and/or extraction fan/s fitted in the room or
adjacent rooms at full setting e.g. clothes
dryers, furnaces etc.
c. Close windows and external doors.
d. With a smoke match, joss stock or smoke
puffer run around 1” (25mm) from the edge
of the down draught opening. (See Fig.
30).
e. If all the smoke is pulled into the down
draught opening, there is no spillage.
PILOT FLAME
NOTE: It is essential that every flue system be
inspected and tested by the installer upon completion, to ensure that the combustion products
are completely discharged to the outside atmosphere.
NOTE: The pilot flame should be a steady blue
flame which has contact with the upper 3/8” of the
thermopile. (See Fig 31)
Fig.31
CORRECT FLAME
INCORRECT FLAME
Page 13
IMPORTANT: Please ensure that the pilot injector is clear at all times, as a partially blocked injector will result in a reduced flame which may be
insufficient for ignition purposes.
MAINTENANCE
CAUTION: Maintenance of this stove should only
be carried out by a qualified/competent Gas
Engineer.
Isolate the main gas supply before carrying
out any maintenance.
Removal of Burner
1. Shut off gas supply at the shut off valve.
2. Open door (item 9).
3. Carefully remove the coals.
4. Disconnect the 8mm gas pipe at the back
of the control under the lip. (see Fig.32)
12
Fig.32
5. Disconnect the snap switch leads from the
snap switch located at the back of the
stove. (See Fig. 33).
6. Under the two M6
wing nuts located on
the under side of the
stove on the right and
on the left. (See Fig.
33).
7. Carefully lift up the
burner assembly start
ing with the left side
and gradually turning
the assembly anticlockwise until the left
side of the assembly
is facing towards the
door opening. (See
Fig.35, 36, 37).
Fig.33
Fig.34
Fig.35
Fig.36
Fig.37
Fig.38
Changing of Burner Injector Orifice
With the complete burner assembly removed as
per Fig. 36, 37, 38.
1. Disconnect the 6mm gas feed pipe from
the control to injector. (see Fig. 39).
2. Slacken the 6mm gas feed pipe to the
injector at the control.
3. Remove Injector from burner.
Removal of Pilot Burner
1. Unscrew the two
1
/4
” slotted head screw
from pilot burner. (See Fig.39)
2. Disconnect the 6mm gas feed pipe.
Fig.39
Page 14
ENAMEL CLEANING
General cleaning must be carried out when the
stove is cool.
If this stove is finished in a high gloss vitreous
enamel, to keep the enamel in the best condition
observe the following tips:
1. Wipe over daily with a soapy damp cloth,
followed by a polish with a clean dry
duster.
2. For stubborn deposits a soap impregnated
pad can be carefully used on the vitreous
enamel.
3. Use only products recommended by the
Vitreous Enamel Association, these products carry the vitramel label.
4. DO NOT USE ABRASIVE PADS OR
OVEN CLEANSERS CONTAINING CITRIC ACID ON ENAMELLED SURFACES.
ENSURE THAT THE CLEANSER MANUFACTURERS INSTRUCTIONS ARE
ADHERED TO.
13
ASSOCIATION
Page 15
TROUBLE SHOOTING GUIDE
PROBLEM POSSIBLE CAUSE SOLUTION
Pilot will not light No gas Check gas is turned on.
Safety interlock preventing Wait 5 minutes & attempt to relight.
Operation.
Control knob not fully pressed. Ensure control knob is being fully
pressed.
Disconnected piezo igniter. Connect piezo cable.
Air in gas lines Call your qualified service technician.
Insufficient gas pressure. Call your qualified service technician.
Damaged pilot hood. Call your qualified service technician.
Blocked orifice. Call your qualified service technician.
Defective control valve. Call your qualified service technician.
Faulty piezo igniter Call your qualified service technician.
Pilot lights but goes out Insufficient flame impingement on Call your qualified service technician.
when the control knob thermocouple.
is released.
Incorrect position of thermocouple. Call your qualified service technician.
Weak milli volt current. Call your qualified service technician.
Poor electrical contacts. Call your qualified service technician.
Burners will not light. Control knob may not be Turn control knob anti-clockwise to a
turned to correct position. heat output setting.
Air in gas lines. Call your qualified service technician.
Incorrect inlet pressure. Call your qualified service technician.
Blocked orifice. Call your qualified service technician.
Faulty control valve. Call your qualified service technician.
Heater operates normally Blocked flue. Clear blockage.
then goes out within Insufficient draught leading to the
10 minutes. switch activating. Call your qualified service technician.
Defective vent safety switch. Call your qualified service technician.
Noise in pilot/burners Excessive gas pressure. Call your qualified service technician.
Draught hood spillage. Chimney or venting system not Increase height.
high enough.
Chimney or venting system blocked Clear blockage.
Leaks in chimney or venting Seal joints.
system joints.
Insufficient air supply when other Call your qualified service technician.
air using appliances are in
operation.
Flame characteristics:
Hard sharp flame Excessive primary air. Reduce air intake.
Yellow flame Insufficient primary air supply. Increase air intake.
Over sized burner orifice. Call your qualified service technician.
Lifting flame Excessive gas pressure. Call your qualified service technician.
Small sharp flame Clogged burner orifice. Call your qualified service technician.
Semi clogged gas supply line. Call your qualified service technician.
Excessively low gas pressure. Call your qualified service technician.
14
Page 16
15
INSTALLATION CHECKLIST
Flue System
1. The Flue Height should not less than 3 metres and no more than 11 metres.
2. If connecting to an existing chimney, the appliance should be connected to a 125mm (5”) diameter
continuous, rigid or flexible flue pipe that terminates above the main ridge of the roof or adjacent
outside obstructions.
3. If using an external flue, the appliance should be connected to a 125mm (5”) diameter rigid
insulated flue pipe that terminates above the main ridge of the roof or adjacent outside obstructions.
4. Any horizontal flue sections should not exceed 300mm (12”)
5. The chimney serving this appliance should not serve any other appliance.
6. A suitable flue terminal should be fitted at the flue termination point.
7. If using an internal flue or chimney, closure-clamping plates should be used to seal the top & bottom of the chimney.
8. Access should be provided to the chimney serving the appliance to allow for cleaning.
9. If the flue passes through a combustible wall, a twin wall insulated connector must be used and
come flush to the external surface of the wall.
10. The flue should be capable of producing a continuous draught of between 0.06 w.g. during normal
operation.
Location
1. Clearance to combustible materials must be adhered to as described in the Clearance to
Combustibles section.
2. The stove should be installed as to allow adequate air circulation around the stove and to allow
access for installation & servicing.
3. The stove must be installed on a floor protector that covers the area under the stove and extends
12” from the front, 6” from the side and 2” from the back of the stove.
Ventilation & Combustion
Air Requirements
1. The room in which the appliance is located should have an air vent of adequate size to support
correct combustion (see Ventilation & Combustion Air Requirement Section for specific details).
Gas Supply
1. A 10mm rigid gas supply pipe must be used to connect directly from the gas meter to the stove. In
the event of a number of appliances using the same supply pipe, the pipe size may need to be
increased.
2. A shut off valve must be used to connect the gas supply as close as possible to the stove and
should be accessible at all times.
3. A soundness test must be conducted to check all joints for gas tightness.
Tick
√
N00143BXX DP 091013
Manufactured by
Waterford Stanley Ltd.,
Unit 210, IDA Industrial Estate, Cork Road,
Waterford, Ireland.
Tel: (051) 302300 Fax (051) 302315
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