Stanley Oisin Installation And Operating Instructions Manual

Oisin Solid Fuel Stove
INSTALLATION AND OPERATING INSTRUCTIONS
This appliance is hot while in operation and retains its heat for a long period of time after use. Children, aged or infirm persons should be supervised at all times and should not be allowed to touch the hot working surfaces while in use or until the appliance has thoroughly cooled.
When using the boiler stove in situations where children, aged and/or infirm persons are present a fireguard must be used to prevent accidental contact with the stove. The fireguard should be manufactured in accordance with BS 6539.
TABLE OF CONTENTS
PAGE NO.
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. Fire Cement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4. Asbestos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5. Metal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
6. Pre Installation Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
7. Flues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
8. Chimney . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
9. Top Flue Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
10. Rear Flue Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
11. Down Draughts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
12. Ventilation & Combustion Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
13. Permanent Air Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
14. Commissioning & Handover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
15. Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
16. Clearance to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
17. Floor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
18. Stove Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
19. Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
20. Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
21. Gravity Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
22. Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
23. Primary Air Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
24. Recommended Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
25. Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
26. Re-Fuelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
27. Important Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
28. Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
29. De-Ashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
30. Disposal of Ash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
31. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
32. Chimney Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
33. Fire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
34. Glass - Cleaning & Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
35. CO Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
36. Enamel Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
37. Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
38. Installation Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
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OISIN SOLID FUEL STOVE
INSTALLATION & OPERATING INSTRUCTIONS
GENERAL
When installing, operating and maintaining your Oisin Stove respect basic standards of fire safety. Read these instructions carefully before commenc­ing the installation. Failure to do so may result in damage to persons or property. Consult your local Municipal office and your insurance representative to determine what regulations are in force. Save these instructions for future reference.
Special care must be taken when installing the stove such that the requirements of the Health & Safety at Work Act are met.
Handling
Adequate facilities must be available for loading, unloading and site handling.
Fire Cement
Some types of fire cement are caustic and should not be allowed to come into contact with the skin. In case of contact with the skin wash immediately with plenty of water.
Asbestos
This stove contains no asbestos. If there is a possi­bility of disturbing any asbestos in the course of installation then please seek guidance and use appropriate protective equipment.
Metal Parts
When installing or servicing this stove care should be taken to avoid the possibility of personal injury.
3
The complete installation must be done in accordance with current Standards and Local Codes. It should be noted that the requirements and these publications may be superseded dur­ing the life of this manual.
NOTE: Please note that it is a legal requirement
under England & Wales Building Regulations that the installation of the stove is either carried out under Local Authority Building Control approval or is installed by a Competent Person registered with a Government approved Competent Persons Scheme. HETAS Ltd operate such a Scheme and a listing of their Registered Competent Persons can be found on their website at www.hetas.co.uk.
IMPORTANT WARNING
This stove must not be installed into a chimney that serves any other heating appliance. There must not be an extractor fan fitted in the same room as the stove as this can cause the stove to emit fumes into the room.
PRE-INSTALLATION ASSEMBLY
1. After removing the stove from its pack, open the firedoor and remove all contents from the ash­pan.
2. Fit the firedoor handle using the screw provided.
3. Remove the stove from the pallet and position it in the final installation position (See Location & Clearance to Combustibles Section).
FLUES
Flues should be vertical wherever possible and where a bend is necessary, it should not make an angle of more than 37.5
o
with the vertical. Horizontal flue runs should be avoided except in the case of a back outlet connection where the length of the horizontal section should not exceed 150mm.
CHIMNEY
The Oisin is a radiant room heater and must be con­nected to a chimney of the proper size and type. The chimney must have a cross-sectional area of at least 20 square inches 124 sq.cm or a diameter of at least 5” (125mm). Never connect to a smaller size chimney. Do not connect to a chimney serving another appliance. Minimum chimney height 15’ (4.1 meters) from floor on which stove is installed. A flue that has proved to be unsatisfactory, particular­ly with regard to down draught should not be used for venting this appliance until it has been examined and any faults corrected. An existing masonry chim­ney should be inspected and if necessary repaired by a competent mason or relined using an approved lining system. The stove must be connected to a chimney with a minimum continuous draught of 0.06 w.g. Poor draught conditions will result in poor per­formance.
All register plates, restricter plates, damper etc., which could obstruct the flue at a future date should be removed before connecting this appliance.
If connecting to an existing chimney with a flue diameter of more that 6” it is recommend to line the flue using a suitable stainless steel flue liner.
When flue piping passes through closure plate with sliding door, ensure that the pipe continues up and is ultimately connected to the flue liner and well sealed with fire cement.
Flue Liner
Stainless Steel chimney connector
Insulated non-combustible throat seal
Fig.1
Where a masonry chimney is not available a propri­etary type of 5”/6” - 12.5/15cm twin wall, fully insu­lated pipe may be used. The pipe must terminate at a point not lower than the main ridge of adjacent out­side obstructions. With such installation, access to the chimney must be provided for cleaning purpos­es. (See Fig.1)
TOP FLUE EXIT
For the top outlet configuration, remove the blank­ing plate (part no.10) from the hob, remove the flue spigot (part no.11) from the back plate and fix it to the hob. Fix the outlet blanking plate to back plate (see Fig. 2). Push the flue outlet connector pipe (not supplied) into the flue spigot and cement into place using approved fire cement ensuring that no cement blocks the flue passageway.
Fig.2
REAR FLUE EXIT
Push the flue connector pipe (not supplied) into the flue spigot and cement into place using approved fire cement ensuring that no cement blocks the flue passageway (see Fig.3).
Fig.3
Fig.4
4
DOWN DRAUGHTS
However well designed constructed and positioned, the satisfactory performance of the flue can be adversely affected by down draught caused by near­by hills, adjacent tall buildings or trees. These can deflect wind to blow directly down the flue or create a zone of low pressure over the terminal.
A suitable anti-down draught terminal or cowl will usually effectively combat direct down blow but no cowl is likely to prevent down draught due to a low pressure zone. (See Fig.5)
Direction of wind
Direction of wind
Direction of wind
Pressure zone
Pressure zone
Suction zone
Suction zone
Pressure zone
Suction zone
Fig.5
5
VENTILATION AND COMBUSTION AIR REQUIREMENTS
The minimum effective air requirement for this appli­ance is 132 cm2. When calculating combustion air requirements for this appliance use the following equation: 550mm2per each kW of rated output above 5 kW should be provided, where a flue draught stabiliser is used the total free area shall be increased by 300mm2for each kW of rated output.
If there is another appliance using air fitted in the same or adjacent room, it will be necessary to pro­vide an additional air supply.
All materials used in the manufacture of air vents should be such that the vent is dimensionally stable, corrosion resistant, and no provision for closure.
The effective free area of any vent should be ascer­tained before installation. The effect of any grills should be allowed for when determining the effective free area of any vent.
Air vents direct to the outside of the building should be located so that any air current produced will not pass through normally occupied areas of the room.
An air vent outside the building should not be locat­ed less than the dimensions specified within the Building Regulations and B.S. 8303: Part 1 from any part of any flue terminal. These air vents must also be satisfactorily fire proofed as per Building Regulations and B.S. 8303: Part 1.
Air vents in internal walls should not communicate with bedrooms, bedsits, toilets, bathrooms or rooms containing a shower.
Air vents traversing cavity walls should include a continuous duct across the cavity. The duct should be installed in such a manner as not to impair the weather resistance of the cavity.
Joints between air vents and outside walls should be sealed to prevent the ingress of moisture. Existing air vents should be of the correct size and unob­structed for the appliance in use. If there is an extraction fan fitted in adjacent rooms where this appliance is fitted, additional air vents may be required to eleviate the possibility of spillage of prod­ucts of combustion from the appliance/flue while the fan is in operation. Refer to B.S. 8303 Part 1.
Where such an installation exists, a test for spillage should be made with the fan or fans and other appliances using air in operation at full rate, (i.e. extraction fans, tumble dryers) with all external doors and windows closed.
If spillage occurs following the above operation, an additional air vent of sufficient size to prevent this occurrence should be installed.
PERMANENT AIR VENT
The stove requires an adequate air supply in order for it to operate safely and efficiently. The installer may have fitted a permanent air supply vent into the room in which the stove is installed to provide com­bustion and/or ventilation air. This air vent should not under any circumstances be shut off or sealed.
Extractor Fan
There must not be an extractor fan fitted in the same room as the stove as this can cause the stove to emit smoke and fumes into the room.
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