Stanley MK III Installation And Operation Instructions Manual

Oisin Oil Stove
MK III
INSTALLATION AND OPERATION INSTRUCTIONS
This appliance is hot while in operation and retains its heat for a long period of time after use. Children, aged or infirm persons should be supervised at all times and should not be allowed to touch the hot working surfaces while in use or until the appliance has thoroughly cooled.
TABLE OF CONTENTS
Page No.
1. Stove Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. Commissioning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4. Stove Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5. Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
6. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
7. Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
8. Hearth Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
9. Electrical Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
10. Flue Supply/Installation Oil Storage Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
11. Flues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
12. Fuel Line Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
13. Clearance to Combustible Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
14. Clearance to Non Combustible Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
15. Clearances to Non Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
16. The Flue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
17. Top Flue / Rear Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
18. Flueing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
19. Flue Stabilizer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
20. Ventilation & Combustion Air Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
21. Installation Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
22. Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
23. Control Valve Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
24. Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
25. Stove Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
26. Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
27. Ventilation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
28. Flue Draught . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
29. Priming The Flue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
30. Lighting The Stove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
31. Turning The Stove Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
32. Power Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
33. Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
34. User Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
35. Annual Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
36. Fire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
37. CO Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
38. Vitreous Enamel Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
39. Fault Finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
INTRODUCTION
To ensure safety, satisfaction and reliable operation, this stove should be installed and commissioned by a trained and competent person.
IMPORTANT NOTICE
As manufacturers of heating appliances we take every possible care to ensure, as reasonably practicable, that these appliances are so designed and constructed as to meet the general safety requirements when properly used, installed and maintained.
Control of substances harmful to health :
* It is the users/installers responsibility to ensure that the necessary personal protective clothing is
worn when handling materials that could be interpreted as being injurious to health and safety. See below.
* When handling firebricks, fire cement or fuels use disposable gloves.
* Exercise caution, use disposable masks and gloves when handling glues and sealants. When working with
kerosene oil, fibre glass or mineral wool. Avoid contact with skin, eyes, nose and throat,
use disposable protection.
Installation should be carried out in a well ventilated area.
Any alterations to this appliance that are not approved in writing by Waterford Stanley will render the guarantee void.
This appliance is hot while in operation and retains its heat for a long period of time after use. Children, aged or infirm persons should be supervised at all times and should not be allowed to touch the hot working surfaces while in use or until the appliance has thoroughly cooled.
The front door should only be opened if it is necessary to clean the glass. This should only be done when the stove is cold.
This stove is designed for continuous or intermittent use -When stove is in continuous use it should be serviced at least every 6 months. If it is not used for extended periods (i.e. during the summer months) the service period can be extended to 9 - 12 months.
The complete installation must be done in accordance with current Standards and Local Codes. It should be noted that the requirements and these publications may be superseded during the life of this manual.
STOVE INSTALLATION INSTRUCTIONS
COMMISSIONING INSTRUCTIONS
1. WHY SHOULD I HAVE MY STANLEY COMMISSIONED?
Your Stanley will need to be commissioned after installation to ensure that it is correctly and accurately setup and that it operates economically and safely. The Stanley Approved Service Engineer will provide a written report at the time of commissioning.
2. WHEN SHOULD I DO THIS?
The commissioning should be carried out as soon as possible after the installation is completed to ensure the most economical use of your Stanley, failure to ensure prompt commissioning could affect your warranty.
3. WHO SHOULD COMMISSION MY STANLEY?
Waterford Stanley has a nationwide coverage of Approved Service Engineers. These Engineers have all attended a Stanley approved training course and are completely familiar with our products and will ensure that it is functioning correctly and economically.
4. HOW DO I ARRANGE FOR MY COMMISSIONING?
Just simply phone the Waterford Stanley Call Centre on 00353 51-302300 and our staff will make the arrangements for you. (Please have product serial number to hand).
COMMISSIONING IS CARRIED OUT FREE OF CHARGE.
STOVE DIMENSIONS
Note: Dimensions stated are in millimetres unless otherwise stated and may be subject to a slight +/- variation.
TECHNICAL DATA
Fuel: Kerosene 28 sec (Class C2) Mains Current: 220V - 240V, 50Hz, A.C. Supply Fuse Rating: 3 amp Chimney Draught: 12 Pa Flue Diameter: 5” (125 mm)
Note: To achieve the Maximum Output, the flue has to be capable of evacuating the products of combustion
generated at the maximum permitted oil flow rate.
All technical data are taken under laboratory conditions and may vary in use.
The manufacturers reserve the right to make alterations to design, materials or construction for manufacturing or other reasons subsequent to publication.
Max Flow Rate 10cc / min
Min Flow Rate 4cc / min
Max Permitted Flow Rate 10.5cc/min
Nominal Output
3.92kW
Output Range 1.5 - 3.92 kW
Weight 75kgs
Flue Gas Temperature (Nominal Output) 280oC
Flue Gas Mass Flow 17.5g/s
Appliance Class 5
b
LOCATION
When choosing a location for this appliance you must have the following: A. Sufficient room for installation and servicing. B. Adequate clearance to combustibles (see sec-
tion Clearance to Combustibles). C. A satisfactory flue system (See Flue Systems). D. Fixed fuel supply line and shut off valve
(See Fuel Supply). E. Adequate air supply to support combustion (See
Ventilation & Combustion Air Requirements). F. Proper fused power point (See Electrical
Supply). G. Allow for adequate air circulation around stove. H. Solid floor or base of non-combustible material
which is capable of supporting the total weight of
the stove. (See Hearth Construction). I. Position in the area to be heated - central
locations are usually best. J. Avoid installing the stove near door ways,
windows, walkways and areas with air
stream passing through.
NOTE: When passing through walls or ceilings
with the flue system:
K. Always check for obstructions for example
electrical fittings, wiring, ducting, plumbing
and fixed furnishings.
HEARTH CONSTRUCTION
When a non-combustible floor surface is not available then the cooker must be placed on other insulating material. We recommend a slab of precast concrete 40mm (1
1
/2
) inches deep. If other insulating material is being used, the dimensions of the slab of this in­sulating material must afford similar protection. This hearth must extend 300mm (12 inches) to either side of the appliances and 300mm (12 inches) to the front.
Note: The hearth must be level, stable and capable
of supporting the stove.
ELECTRICAL SUPPLY
All wiring external to the appliance must conform to the current B.S. 7671 (UK) B.S.7462 Safety Docu­ment 635: ETC Part 1 Section 5.4.6 & The Electricity at Work Regulations.
The stove requires a 220 V - 240 V 50Hz supply. Connection of the appliance and any system controls to the mains supply must be through a moulded on plug top which is fitted to the appliance in accordance with EN 60335 and Consumer Protection S.I. 1994 No. 1768 Plug and Sockets (Safety) Regulations
1998.
NOTE: Always install in accordance with current local wiring regulations.
WARNING: THIS SUPPLY MUST BE EARTHED
(Refer to B.S. 7430: Code of Practice for Earthing).
IMPORTANT: The appliance plug must be accessi­ble and so, must not be obstructed and close to the stove. To isolate the stove, completely unplug from the mains socket. Persons in charge of this stove should be aware of this socket outlet position.
Fig.1
INSTALLATION
The installation must be completed in accordance with current National and European Standards and Local Codes. It should be noted that the requirements and these publications may be superceded during the life of this manual.
B.S. 5410 Part 1 Oil Installations The Building Regulations: Part J England, Wales.
Part F Section III Scotland Part L Northern Ireland
Part J Ireland The Control of Pollution (Oil) Regulations: B.S. 7671: Requirements for Electrical Regulations Safety Document 635: The Electricity at Work Regulations. Safety, Health and Welfare at Work Act for Ireland, England, Wales and Scotland.
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