Stanley MK III Installation And Operation Instructions Manual

Page 1

Oisin Oil Stove

MK III

INSTALLATION AND OPERATION INSTRUCTIONS

This appliance is hot while in operation and retains its heat for a long period of time after use. Children, aged or infirm persons should be supervised at all times and should not be allowed to touch the hot working surfaces while in use or until the appliance has thoroughly cooled.

Page 2

TABLE OF CONTENTS

Page No.

1. Stove Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

3. Commissioning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

4. Stove Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

5. Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

6. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

7. Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

8. Hearth Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

9. Electrical Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

10. Flue Supply/Installation Oil Storage Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

11. Flues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

12. Fuel Line Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

13. Clearance to Combustible Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

14. Clearance to Non Combustible Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

15. Clearances to Non Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

16. The Flue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

17. Top Flue / Rear Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

18. Flueing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

19. Flue Stabilizer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

20. Ventilation & Combustion Air Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

21. Installation Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

22. Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

23. Control Valve Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

24. Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

25. Stove Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

26. Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

27. Ventilation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

28. Flue Draught . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

29. Priming The Flue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

30. Lighting The Stove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

31. Turning The Stove Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

32. Power Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

33. Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

34. User Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

35. Annual Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

36. Fire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

37. CO Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

38. Vitreous Enamel Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

39. Fault Finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Page 3

INTRODUCTION

To ensure safety, satisfaction and reliable operation, this stove should be installed and commissioned by a trained and competent person.

IMPORTANT NOTICE

As manufacturers of heating appliances we take every possible care to ensure, as reasonably practicable, that these appliances are so designed and constructed as to meet the general safety requirements when properly used, installed and maintained.

Control of substances harmful to health :

* It is the users/installers responsibility to ensure that the necessary personal protective clothing is

worn when handling materials that could be interpreted as being injurious to health and safety. See below.

* When handling firebricks, fire cement or fuels use disposable gloves.

* Exercise caution, use disposable masks and gloves when handling glues and sealants. When working with

kerosene oil, fibre glass or mineral wool. Avoid contact with skin, eyes, nose and throat,

use disposable protection.

Installation should be carried out in a well ventilated area.

Any alterations to this appliance that are not approved in writing by Waterford Stanley will render the guarantee void.

The front door should only be opened if it is necessary to clean the glass. This should only be done when the stove is cold.

This stove is designed for continuous or intermittent use -When stove is in continuous use it should be serviced at least every 6 months. If it is not used for extended periods (i.e. during the summer months) the service period can be extended to 9 - 12 months.

The complete installation must be done in accordance with current Standards and Local Codes. It should be noted that the requirements and these publications may be superseded during the life of this manual.

STOVE INSTALLATION INSTRUCTIONS

Page 4

COMMISSIONING INSTRUCTIONS

1. WHY SHOULD I HAVE MY STANLEY COMMISSIONED?

Your Stanley will need to be commissioned after installation to ensure that it is correctly and accurately setup and that it operates economically and safely. The Stanley Approved Service Engineer will provide a written report at the time of commissioning.

2. WHEN SHOULD I DO THIS?

The commissioning should be carried out as soon as possible after the installation is completed to ensure the most economical use of your Stanley, failure to ensure prompt commissioning could affect your warranty.

3. WHO SHOULD COMMISSION MY STANLEY?

Waterford Stanley has a nationwide coverage of Approved Service Engineers. These Engineers have all attended a Stanley approved training course and are completely familiar with our products and will ensure that it is functioning correctly and economically.

4. HOW DO I ARRANGE FOR MY COMMISSIONING?

Just simply phone the Waterford Stanley Call Centre on 00353 51-302300 and our staff will make the arrangements for you. (Please have product serial number to hand).

COMMISSIONING IS CARRIED OUT FREE OF CHARGE.

STOVE DIMENSIONS

Page 5

Note: Dimensions stated are in millimetres unless otherwise stated and may be subject to a slight +/- variation.

TECHNICAL DATA

Fuel: Kerosene 28 sec (Class C2) Mains Current: 220V - 240V, 50Hz, A.C. Supply Fuse Rating: 3 amp Chimney Draught: 12 Pa Flue Diameter: 5” (125 mm)

Note: To achieve the Maximum Output, the flue has to be capable of evacuating the products of combustion

generated at the maximum permitted oil flow rate.

All technical data are taken under laboratory conditions and may vary in use.

The manufacturers reserve the right to make alterations to design, materials or construction for manufacturing or other reasons subsequent to publication.

Max Flow Rate 10cc / min

Min Flow Rate 4cc / min

Max Permitted Flow Rate 10.5cc/min

Nominal Output

3.92kW

Output Range 1.5 - 3.92 kW

Weight 75kgs

Flue Gas Temperature (Nominal Output) 280oC

Flue Gas Mass Flow 17.5g/s

Appliance Class 5

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LOCATION

When choosing a location for this appliance you must have the following: A. Sufficient room for installation and servicing. B. Adequate clearance to combustibles (see sec-

tion Clearance to Combustibles). C. A satisfactory flue system (See Flue Systems). D. Fixed fuel supply line and shut off valve

(See Fuel Supply). E. Adequate air supply to support combustion (See

Ventilation & Combustion Air Requirements). F. Proper fused power point (See Electrical

Supply). G. Allow for adequate air circulation around stove. H. Solid floor or base of non-combustible material

which is capable of supporting the total weight of

the stove. (See Hearth Construction). I. Position in the area to be heated - central

locations are usually best. J. Avoid installing the stove near door ways,

windows, walkways and areas with air

stream passing through.

NOTE: When passing through walls or ceilings

with the flue system:

K. Always check for obstructions for example

electrical fittings, wiring, ducting, plumbing

and fixed furnishings.

HEARTH CONSTRUCTION

When a non-combustible floor surface is not available then the cooker must be placed on other insulating material. We recommend a slab of precast concrete 40mm (1

) inches deep. If other insulating material is being used, the dimensions of the slab of this insulating material must afford similar protection. This hearth must extend 300mm (12 inches) to either side of the appliances and 300mm (12 inches) to the front.

Note: The hearth must be level, stable and capable

of supporting the stove.

ELECTRICAL SUPPLY

All wiring external to the appliance must conform to the current B.S. 7671 (UK) B.S.7462 Safety Document 635: ETC Part 1 Section 5.4.6 & The Electricity at Work Regulations.

The stove requires a 220 V - 240 V 50Hz supply. Connection of the appliance and any system controls to the mains supply must be through a moulded on plug top which is fitted to the appliance in accordance with EN 60335 and Consumer Protection S.I. 1994 No. 1768 Plug and Sockets (Safety) Regulations

1998.

NOTE: Always install in accordance with current local wiring regulations.

WARNING: THIS SUPPLY MUST BE EARTHED

(Refer to B.S. 7430: Code of Practice for Earthing).

IMPORTANT: The appliance plug must be accessible and so, must not be obstructed and close to the stove. To isolate the stove, completely unplug from the mains socket. Persons in charge of this stove should be aware of this socket outlet position.

Fig.1

INSTALLATION

The installation must be completed in accordance with current National and European Standards and Local Codes. It should be noted that the requirements and these publications may be superceded during the life of this manual.

B.S. 5410 Part 1 Oil Installations The Building Regulations: Part J England, Wales.

Part F Section III Scotland Part L Northern Ireland

Part J Ireland The Control of Pollution (Oil) Regulations: B.S. 7671: Requirements for Electrical Regulations Safety Document 635: The Electricity at Work Regulations. Safety, Health and Welfare at Work Act for Ireland, England, Wales and Scotland.

Page 7

FUEL SUPPLY / INSTALLATION OIL STORAGE TANKS:

Oil storage tanks made of steel and all connecting equipment (e.g. filling pipes, and vent pipes) should comply with B.S. 799 Part 5. Galvanised steel must not be used. Polyethylene (Plastic) tanks should comply with OFTEC standard OFS T100 and or equivalent. Oil should never be stored in translucence plastic containers.

In order to enable sediment and water to be removed from steel tanks a drain valve must be fitted.

An isolating valve should be fitted at the tank outlet, in an accessible position so that the oil supply to the appliance can be shut off if required. This isolating valve must be of a type suitable for use with oil. (see Fig.2)

Oil storage tank support must be carried out in accordance with the tank manufacturers recommendations. Tanks should be located in the most un-obstructive position possible having taken safety, filling, maintenance and the need, to provide a head of oil for the burner into consideration.

FUELS

USE ONLY 28 SECOND VISCOSITY KEROSENE FUEL OIL TO B.S. 2869 PART 2 CLASS C2 OR EQUIVALENT.

FUEL SUPPLY LINE

The oil supply line from the oil storage tank to the appliance should be of an approved and suitable pipe with a minimum internal diameter of 8mm (5/16”) and connected to the oil control valve.

Oil supply pipes are normally run in annealed copper tube complying to EN 1057, it can be obtained in coil or half hard form for use with bending machines. This pipe can also be obtained with protective plastic sheathing applied. Fittings for copper pipe should be compression of the flared manipulative type to B.S. 864: Part 2 1983. Steel pipes complying with B.S. 1387: 1985, if used, must be protected from corrosion. Galvanised pipe and fittings must not be used.

Screwed joints must only be made with taper threads complying to B.S. 1740 : Part 1 1971.

Jointing materials must be of types intended for use with oil fuel. Special petroleum resisting compounds and PTFE tape are suitable. External pipes should preferably be run with a continuous rise towards the direction of flow, so that air can be vented off. It is important to avoid high points which could cause air

locks. Exposed lengths of oil supply pipe must be properly supported by purpose made clips securely fixed in place. Metal clips formed so as to hold the pipe on to a saddle are preferred. Consideration should be given to avoiding routes which expose the pipe to severe chilling which could cause freezing of the oil. Where pipes are buried, they must be protected from accidental damage. The use of joints underground should be avoided if at all possible. If joints have to be fitted in pipes laid below ground, access to them must be provided.

An oil filter (5 - 10 micron) and a stop valve must be fitted to the fuel feed line and located near the supply tank and facilities should be provided to enable it to be serviced without draining down the oil supply system. (See Fig. 2).

At the point where the oil line enters the building, the oil line must be fitted with an approved remote acting fire valve which meets the requirements of B.S. 5410 : Part 1, fitted with the appropriate length of capillary. The temperature rating limit should be 90

C. The heat sensoring phial of the fire valve must be fitted to the clip provided at the back of the stove. It is absolutely essential that the fire valve is located externally and is as close as possible to the appliance. For existing installations where the oil supply is built into the structure internally, the remote acting fire valve should be fitted where the oil supply line is first exposed internally. This type of layout is not recommended for new installations.

Fig.2

Fig.3

Page 8

If there are other oil fired appliances connected to the oil storage tank especially appliances with oil pumps e.g. oil fired boilers or range cookers, it is recommended that a separate oil supply line is taken from the oil tank to the stove. The separate oil supply line to the stove will avoid the possibility of the pumped appliance taking oil from the stove burner and control valve. A suitable shut off valve should be fitted near the stove and be accessible at all times.

NOTE: Fuel to the appliance should be gravity fed only.

These requirements are in accordance with the following relevant sections of BS 5410: Part 1 O.F.S. A105 Oil Stove Standard. The Building Regulations for Scotland, Ireland, Northern Ireland, England & Wales.

CLEARANCES TO COMBUSTIBLE MATERIAL

Clearances to Combustible material

From Sides - 510mm From Top - 510mm From Rear - 510mm From Front - 510mm

CLEARANCES TO NON-COMBUSTIBLE MATERIAL

Fig.5

Fig.7

Fig.6

Fig.4

Page 9

CLEARANCES TO NON COMBUSTIBLES

From Sides - 200mm From Top - 510mm From Rear - 200mm From Front - 200mm

IMPORTANT

NEVER OBSTRUCT FREE AIR CIRCULATION AROUND SIDES, BACK, TOP, UNDERNEATH, AND FRONT OF STOVE, EVEN IF IT IS INSTALLED AGAINST NON-COMBUSTIBLE WALLS.

NEVER BUILD STOVE INTO FIREPLACES ETC..IF AIR FLOW IS RESTRICTED AROUND THE STOVE, THE REMOTE ACTING FIRE VALVE PHIAL WILL OVER-HEAT AND SHUT OFF THE OIL SUPPLY. THE OIL CONTROL AND THE IGNITION SYSTEMS WILL OVERHEAT.

THE FLUE

NOTE: It is imperative that all the requirements re-

garding the flue system and ventilation are adhered to when installing the stove, as failure to do so could result in loss in performance of the stove.

WARNING: Only operate this appliance if connected to a properly installed flue system.

This stove must be connected to a 125mm (5”) diameter flue system. It must be a continuous duct from the stove spigot to a point 600mm above the roof top. The draught generated within the flue is dependent on the setting of the oil control valve, the control valve must be at any particular setting for 15 minutes for the draught to stabilise.

NOTE: Do not connect to a flue serving another appliance.

SETTING DRAUGHT

1 8 - 10 Pa 2 9 - 11 Pa 3 10 - 12 Pa 4 10 - 12 Pa 5 10 - 12 Pa 6 10 -12 Pa

TOP FLUE OUTLET/REAR OUTLET

The flue outlet on the stove is 45 deg to the vertical. It will be necessary to use a 45 deg elbow when the flue is turned to go vertical.

Where it is necessary to take the flue a distance away from the stove before going vertical a straight pipe can be fitted. It is premitted to fit a 45 deg elbow to dirvert the flue back to horizontal, in this situation the maximum horizontal run must not exceed 150mm (6”). See Figs. 10A, 10B, 10C .

Fig.8

Fig.9

Page 10

The stainless steel flexible flue liner should be in accordance with BS4543. The liner should be secured and sealed at both the top and bottom of the chimney.

A suitable cowl must be fitted at the top of the chimney, in some circumstances it may be necessary to fit an OH cowl to stabilise the wind effects on flue draught.

Where the appliance is to be installed without the use of an existing chimney, it must be installed using twin wall insulated flue systems. The completed installation should be in compliance with the “Technical Guidance Document J Heat producing Appliances”.

Fig. 10A

Fig. 10B

FLUEING

The stove is a radiant room heater and must be connected to a chimney fo the properer size and type. The flue outlet of the stove is suitable for 130mm (5”) pipe. The appliance must be connected to a flue system of minimum diamerter 130mm (5”) and to a maximum of 150mm (6”). Do not connect to a chimney serving another appliance.

Do not connect to a chimney serving another appliance. The chimney must have a vertical height of

4.5mts measured from the floor of where the appliance is installed. Where the appliance is connected into an existing chimney it will be necessary to line the chimney with a flexible flue liner of diameter 5” or 6”.

Fig.11

Fig.12 shows the positions for the flue terminations for both internal and external flues (as per the Building Regulations). For an internal flue or chimney, the termination point should be not less than 600mm higher than the highest point of the roof or where the termination point is greater than 600mm from the highest point of the roof, it must not be less than 1 meter above the roof.

Page 11

Fig.12

FLUE STABILISER

The stove is fitted with a flue stabiliser (See Fig.13), which will help to ensure a stable draught is maintained through the stove when the flue is subjected to a varying flue draught. It works by opening to provide an additional air supply to the flue whenever the flue’s negative pressure reaches its upper limit and so prevents the negative pressure in the stove rising above its optimum level. The flue stabiliser should be adjusted to give a maximum draught to 12 pascals.

Fig.13

For external flues, the termination point must be positioned such that its adjacent point on the roof is not less than 2300mm from it.

VENTILATION & COMBUSTION AIR REQUIREMENTS

It is imperative that there is sufficient air supply to support proper combustion. The air supply to the stove must comply with B.S. 5410: Part 1 and the relevant sections of the OFTEC Technical Book No.3.

If there is an air extraction fan/s, tumble dryer or any other air using appliance fitted in the room or adjacent rooms to where this stove is installed, additional air vents must be provided to prevent the performance of the stove being affected when the fan/s are running at their maximum setting with all external doors and windows closed.

We recommend that air supply to extract fan/s be located where it can serve the fan/s, without the air supply passing through the area where the appliance is installed.

The room containing the stove should have a permanent ventilation opening of free area at least 550mm

for each kW of rated output above 5 kW, but in no case less than 6,500mm2.

All materials used in the manufacture of air vents should be such that the vent is dimensionally stable and corrosion resistant.

The effective area of any vent should be ascertained before installation. The effect of any screen should be allowed for when determining the effective free area of any vent. The air vents must be satisfactorily fire proofed as per Building Regulations. Joints between air vents and outside walls should be sealed to prevent the ingress of moisture. Existing air vents should be of correct size and unobstructed for the appliance in use. Air vents in internal walls should not communicate with toilets, bathrooms or rooms containing a shower. Air vents traversing cavity walls should include a continuous duct across the cavity. The duct should be installed in such a manner as not to impair the weather resistance of the cavity.

NOTE: The flue stabiliser must have access to an adequate air supply at all times.

Page 12

INSTALLATION ASSEMBLY

1. Remove all the packaging from the stove.

2. Position the stove in its final location. Refer to Sections 5, 6, 7, 8 & 13 to ensure that all the requirements have been met.

3. Level the stove in all directions using the level ling screws on the stove legs.

4. Connect the fuel line to the oil control valve and reset the control valve trigger as shown in Fig.14.

5. Check all joints on the fuel line for leaks upon completion of the installation.

6. Connect and seal the flue to the flue spigot.

7. Connect the electrical supply to the stove using the mains lead supplied.

COMMISSIONING

1. Level the stove in all directions using the level ling bolts on the stove legs.

2. Remove the catalyser and the flame spreader from the burner and check that the ignition probe is within approximately 0.5mm of the burner base (See Fig.15). Replace the catal yser and the flame spreader.

Fig.14

Fig.15

3. Check the control valve rating, see section on Control Valve Rating below.

4. When the stove reaches its normal operating temperature (i.e. at maximum setting), adjust the draught regulator until the desired flame pattern is achieved.

5. Using the flue sampling point (See Fig.16), check that the Bacharach smoke number is not greater than 2. (Hob is removed to access the flue sam pling point).

Fig.16

Page 13

CONTROL VALVE RATING

NOTE:

GREAT CARE SHOULD BE TAKEN TO ENSURE THE ACCURACY OF THE FLOW RATE IS CORRECT, AS IT GREATLY AFFECTS THE STOVE’S PERFORMANCE.

Apparatus Required:

Collection Vessel Stopwatch Graduated Cylinder (capable of measuring 150ml & graduated to the nearest ml) Small Flat Screwdriver

1. Remove the inlet pipe from the burner.

2. Place the collection vessel beneath the inlet pipe

to catch the oil. Turn the control valve to 6 and start the stopwatch when the first drop of oil falls into the vessel.

3. Measure the oil flow for 5 minutes (Consult the

Technical Data section for the correct rate).

4. Turn the control valve to 1 and repeat the above

procedure.

5. Adjust the control valve to give the required rate

(see Fig.17). They should only require slight adjustment and the measurement procedure described in 2, 3 & 4 above should be followed to check each adjustment.

6. When the required input rate is achieved,

reassemble the compression fitting ensuring that there are no leaks and that the burner is level.

Fig.17

NOTE: It is imperative that the stove is not rated above the maximum flow rate as to do so will raise the operating temperature of the stove which could damage the control equipment or the stove itself.

Low Rate Adjustment

High Rate Adjustment

Page 14

1. LEG (SHORT) - B00001AXX

2. FRONT FRAME - B00003BXX

3. LH OISIN SIDE - B00004CXX

4. RIGHT HAND SIDE - B00005CXX

5. HOB BLANKING PLATE - B00006AXX

6. HOB - B00008BXX

7. FRONT DOOR - B00010HXX

8. SPIN VALVE - B00012AXX

9. BASE - B00214BXX

10. BURNER SYSTEM - D00462AXX

11. DOOR GLAS CLIP - F00003AXX

12. 5” DRAFT REGULATOR - F00553AXX

13. COMBUSTION CHAMBER - F01124AXX

14. REAR BAFFLE ASSY - F01125AXX

15. LH SIDE BAFFLE - F01126AXX

16. RH SIDE BAFFLE - F01127AXX

17. BUFFER PLATE - F01128AXX

18. CONTROL PLATE ASSY - F01133AXX

19. TRANSFORMER COVER - F01134AXX

20. HOLD BRACKET - F01142AXX

21. SWITCH COVER ASSY - F01157AXX

22. SIDE CLAMP BRACKET - F01159AXX

23. COVER - F01197AXX

24. EXCESS AIR DAMPER - F01315AXX

25. MOULDED PLUG - G00047AXX

26. IGNITION PROBE C/W LEADS - G00450AXX

27. ILLUMINATED PUSH SWITCH - G00504AXX

28. WIRE LOOM - G00505AXX

29. ISOLATING TRANSFORMER - G00506AXX

30. CRIMP RING TERMINAL (534-193) - G00517AXX

31. SHROUDED RECEPTACLE - G00518AXX

32. BRACE PLATE - Q00759AXX

33. VENT CASTING - Q00762AXX

34. GLASS WINDOW - T00001AXX

35. DOOR HANDLE [LONG] - U00009AXX

36. AIR WASH KNOB - U00077AXX

37. CONTROL KNOB - U00086AXX

38. HINGE - U00153AXX

39. DOOR CATCH - V00002AXX

40. DOOR LATCH - V00003AXX

41. SPACER - V00033AXX

42. SPACER TO DOOR HANDLE - V00035AXX

43. SCRUBBER - V00473BXX

44. TOBY OIL VALVE - V00568AXX

45. BADGE - V00730BXX

46. ADAPTOR - V00864AXX

47. SPACER - V00956AXX

48. STRAIN RELIEF CABLE GLAND - V00961AXX

49. M12 X 1MM CAP - V00977AXX

50. 9MM OD WASHER - V00978AXX

51. PULL CONTROL ROD - V01023AXX

52. VALVE CONTROL ROD - V01024AXX

53. FEED PIPE - V01034AXX

54. OPEN GROMMET - V01035AXX

55. CERAMIC LOGS - V01043AXX

56. FITTING STRAIGHT 1/4” BSP X 8MM - W00906AXX 57 FITTING STRAIGHT 1/4” BSP X 10MM - W00908AXX

58. TERRY CLIP - W00921AXX

EXPLODED VIEW

Page 15

B.S. 5410 Part 1 Oil Installations The Building Regulations: Part J England, Wales.

Part F Section III Scotland Part L Northern Ireland

STOVE OPERATION INSTRUCTIONS

FUELS

USE ONLY 28 SECOND VISCOSITY KEROSENE FUEL OIL TO B.S. 2869 PART 2 CLASS C2 OR EQUIVALENT.

VENTILATION REQUIREMENTS

We recommend that air supply to extract fan/s be located where it can serve the fan/s, without the air supply passing through the area where the appliance is installed.

NOTE: THE STOVE MUST BE COMMISSIONED

BY AN AUTHORISED STANLEY SERVICE AGENT PRIOR TO THE FIRST OPERATION.

Keep combustible materials and soft furnishings well away from the stove. See Clearance to Combustibles section.

WARNING: Unauthorised modification of the stove will void the product warranty. Do not tamper with the settings on the oil valve or draught regulator, only replacement parts recommended by the manufacturer should be fitted to this stove.

FLUE DRAUGHT

Flue draught is the upward movement of air / flue gases within the chimney/flue. Flue draught/ buoyancy can occur naturally in a dwelling due to the differential between internal air density and atmospheric air density , it is increased where the chimney is heated by the flue gases emitted from a stove. As the air within the chimney is heated it expands and becomes lighter, the flue draught effect comes from the lighter air rising. Where a wind blows across a flue terminal it should also induce a draught in the chimney. In some circumstances where the internal temperature is close to external temperature and wind speed is very low, natural draught may not be present.

Where a natural flue draught is not present prior to lighting, it will be necessary to prime the flue as the initial energy generated within the burner may not be sufficient to overcome the resistance within the flue, which would lead to the fire using up the available oxygen within the stove and then the flames would extinguish after a short period.

PRIMING THE FLUE

Open the door of the stove, place a firelighter on the right hand side under the vent as indicated in figure below. Ignite the firelighter and close the door. Wait a period of 10- 15 minutes before lighting the stove. See Fig 18.

Page 16

Fig.20

Fig.19

TURNING THE STOVE OFF

When the control knob is turned to 0 from any position, the oil feed to the stove is closed and the stove goes out.

NOTE: DO NOT RELIGHT THE STOVE WHEN IT

IS HOT.

POWER FAILURE

A break in the electrical supply while the stove is lighting will have no effect on the stove. However an electrical supply is necessary for lighting the stove.

SERVICING

NOTE:

ALL WORK SHOULD BE CARRIED OUT WHEN THE STOVE IS COOL AND THE OIL SUPPLY IS TURNED OFF.

LIGHTING THE STOVE

In certain circumstances it may be necessary to prime the flue see previous sections on “flue draught” and” priming the flue”.

Turn the oil control valve to setting 2, press and hold the ignition button for a duration of 90 seconds. Within the 90 seconds a small flame should appear in the base of the burn pot where the kerosene enters. After the 90 seconds if there is no flame present turn the control valve to the off position, leave the stove for 10 minutes to evacuate vapours within the combustion chamber and attempt the lighting process only once more. When the flame is established for 10 minutes on setting no 2 the control lever can be adjusted to setting no 4 . The flame should be allowed to stabilise at setting no 4 for another 10 minutes prior to adjusting the control to setting No.6 ( Max). When the control setting is adjusted a period of stabilisation is required for the flue draught, adjusting the control too fast can lead to a situation where the fuel proportion in relation to air is much too high leading to poor combustion and a sooty flame.

Fig.18

Page 17

USER SERVICING

Every two or three months (depending on use):

1. Remove the flame spreader / catalyser. Clean out all carbon deposits in the burner. (See Fig. 21).

2. Clean the internals of the burner compartment using a damp cloth.

3. Clean any marks or stains on the viewing glass.

4. Replace the flame spreader / catalyser. (Flame spreader / catalyser should be fitted with concave side facing down).

Fig.21

6. Light the stove (checking the ignition system). Check that the flue stabiliser is operating cor rectly and that the flame pattern is acceptable.

FIRE SAFETY

To provide reasonable fire safety, the following should be given serious consideration:

1. Install a smoke detector in the room.

2. A conveniently located class A fire extinguisher

contend with small fires resulting from burning embers.

3. A practical evacuation plan.

4. A plan to deal with a chimney fire as follows:-

(a) Notify the fire department.

(b) Prepare occupants for immediate

evacuation.

(d) While awaiting the fire department watch

for ignition to adjacent combustibles from overheated flue pipe or from embers or sparks from the chimney.

WARNING:

Properly installed, operated and maintained this stove will not emit fumes into the dwelling.

Persistent fume emission is potentially dangerous and must not be tolerated. If fume emission does persist, then the following immediate action should be taken:

(a) Turn off the stove (b) Open doors and windows to ventilate room and

then leave the premises.

if required.

(d) Do not attempt to relight the fire until the cause

of the fume emission has been identified and corrected. If necessary seek expert advice.

ANNUAL SERVICING

Note: Annual servicing of the stove should only be

undertaken by a fully trained and competent person.

1. Isolate the electrical supply to the stove and ensure that the control valve is at setting O.

2. Clean the inlet pipe as follows:

A. Remove the blanking nut and find a suitable rod/screwdriver which can be inserted into the feed pipe. See Fig.22.

B. Rotate the rod through 360

whilst pushing it in and out, take care not to push it in too far so that it hits the ignition probe.

C. Refit the blanking nut taking care to replace the sealing washers.

3. Clean the filter in the control valve if necessary.

4. Check the flue for soot and clean if necessary. Check all flue joints seals and reseal if required.

5. Check for oil leaks at all fittings.

Blanking Nut

Fig.22

Page 18

WARNING:

Properly installed, operated and maintained this stove will not emit fumes into the dwelling.

Persistent fume emission is potentially dangerous and must not be tolerated. If fume emission does persist, then the following immediate action should be taken:

(a) Turn off the stove (b) Open doors and windows to ventilate room and

then leave the premises.

if required.

(d) Do not attempt to relight the fire until the cause

of the fume emission has been identified and corrected. If necessary seek expert advice.

The most common cause of fume emission is flueway or chimney blockage. For your own safety these must be kept clean at all times.

If the stove does not work properly during certain adverse weather conditions, switch the stove off . Have the installation inspected by your locals service engineer who will make recommendation on how to rminimise the effect of adverse weather conditions on the stove.

The flue draught stabiliser located on the back of the stove is set by the engineer during commissioning of the appliance. The user should not adjust the draught stabiliser as it will effect the performance of the stove.

CO ALARM

Waterford Stanley recommend the fitting of a CO Alarm in the same room as the appliance. Further guidance on the installation of a carbon monoxide alarm is available in BS EN 50292:2002 and from the alarm manufacturers instructions. Provision of an alarm must not be considered a substitute for either installing the appliance correctly or ensuring regular servicing and maintenance of the appliance and chimney system.

WARNING:-

If the CO Alarm sounds unexpectedly:-

1. Shut off the appliance.

2. Open Doors and windows to ventilate the room and then leave the premises.

VITREOUS ENAMEL CLEANING

General cleaning must be carried out when the stove is cool.

If the stove is finished in a high gloss vitreous enamel, to keep the enamel in the best condition observe the following tips:

1. Wipe over daily with a soapy damp cloth,

followed by a polish with a clean dry duster.

2. For stubborn deposits a soap impregnated pad

can be carefully used on the vitreous enamel.

3. Use only products recommended by the Vitreous

Enamel Association, these products carry the vitramel label.

4. DO NOT USE ABRASIVE PADS OR OVEN

CLEANSERS CONTAINING CITRIC ACID ON ENAMELLED SURFACES. ENSURE THAT THE CLEANSER MANUFACTURERS INSTRUCTIONS ARE ADHERED TO.

Page 19

FAULT FINDING

If the stove exhibits any of the following conditions, call your commissioning engineer.

SYMPTOM POSSIBLE CAUSES REMEDY

Stove will not light No electrical supply to the Check Plug Top Fuse or connec-

stove tor block fuse.

No Oil in tank Fill Tank

Manual or fire valves off Open or reset valves.

Check for cause of over temperature if necessary.

Control valve trigger down (off) Reset trigger.

Thermal fuse in transformer blown Replace transformer.

Oil feed line filter blocked Free oil filter

Fuel line air locked Bleed fuel line

Excessive flame noise Incorrect chimney draught Check joint seals, increase

height of chimney adjust draught regulator

Incorrect fuel input rate Check fuel input rates,

adjust if necessary

Dirty or Unstable flame Incorrect flue draught Check joint seals, increase

height of chimney, adjust draught regulator

Incorrect fuel input rate Check fuel input rates,

adjust if necessary

Down draughting Fit suitable cowl

Incorrect fuel bed set-up Adjust coal positions

Door glass sooting up excessively Incorrect flue draught Check joint seals, increase

height of chimney, adjust draught regulator

Poor door seal Replace door seal

Fuel input rate too high Check fuel input rates,

adjust if necessary

Page 20

DP 151001 N00612AXX

Manufactured by

Waterford Stanley Ltd.,

Unit 401-403, IDA Industrial Estate, Cork Road,

Waterford, Ireland.

Tel: (051) 302300 Fax (051) 302315

www.waterfordstanley.com