Stanley MBF5 User Manual
MBF5
MOUNTED
HYDRAULIC BREAKER
USER MANUAL
Safety, Operation and Maintenance
© 2017 STANLEY Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
80794 10/2018 Ver. 6
DECLARATION OF CONFORMITY
Weisbeck, Andy
Directive/Standards
No.
Approved body
DECLARATION OF CONFORMITY
ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
Hydraulic Tools
DECLARACION DE CONFORMIDAD
DICHIARAZIONE DI CONFORMITA
______________________________________________________________________
I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
hereby declare that the equipment specified hereunder:
bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:
1. Category: Hydraulic Hammer Breaker
Kategorie:
Catégorie:
Categoria:
Categoria:
2. Make/Marke/Marque/Marca/Marca Stanley
3. Type/Typ/Type/Tipo/Tipo: MBF5
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
5. Mass/Masse/Masse/Masa/Massa 480 lbs / 217 kg
Has been manufactured in conformity with
Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con
Surname and First names/Familiennname und Vornamen/Nom et prénom /Nombre y apellido/Cognome e nome
All
Richtlinie/Standards
Directives/Normes
Directriz/Los Normas
Direttiva/Norme
EN ISO
EN
Noise Directive
Machinery Directive
6. Special Provisions: None 7. Measurements: Measured Sound Power Level 126 LwA
Spezielle Bestimmungen: Messungen Guaranteed Sound Power Level 129 LwA
Dispositions particulières: Mesures Measured in accordance to Directive 2000/14/EC,
Provisiones especiales: Mediciones
Disposizioni speciali: Misurazioni
8. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA Date/Datum/le/Fecha/Data 2-28-11
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione Director of Product Development
Nr
Numéro
No
n.
12100:2010
982:2008
2000/14/EC:2005
2006/42/EC:2006
2 ► MBF5 User Manual
Prüfung durch
Organisme agréé
Aprobado
Collaudato
Self
Self
Self
Self
Self
TABLE OF CONTENTS
SAFETY SYMBOLS .................................................................................................................................................4
SAFETY PRECAUTIONS .......................................................................................................................................5
TOOL STICKERS & TAGS ......................................................................................................................................8
DEFINITION OF TERMS ........................................................................................................................................9
SPECIFICATIONS .................................................................................................................................................10
ACCESSORIES ..................................................................................................................................................... 11
FLOW TEST PROCEDURES ...............................................................................................................................12
OPERATION ..........................................................................................................................................................14
TROUBLESHOOTING ..........................................................................................................................................19
MAINTENANCE ..................................................................................................................................................... 20
CHARGING THE ACCUMULATOR ......................................................................................................................21
WEAR TOLERANCES ...........................................................................................................................................22
PROPER CARE OF TOOL BITS ..........................................................................................................................23
MBF5 POWER CELL ILLUSTRATION .................................................................................................................27
MBF5 POWER CELL PARTS LIST .......................................................................................................................28
MBF5 HOUSING PARTS .......................................................................................................................................29
MBF5S02 SKID STEER MOUNTING BRACKET ................................................................................................30
MBF5S04 C&P027 TOP SKID STEER .................................................................................................................31
MBF5S05 SKID STEER EXCHANGE TOP .......................................................................................................... 32
To ll out a product warranty validation form, and for information on your warranty,
visit www.stanleyinfrastructure.com and select the Company tab > Warranty.
Note: The warranty validation record must be submitted to validate the warranty.
SERVICING: This manual contains safety, operation and routine maintenance instructions. STANLEY Infrastructure
recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized
and certied dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
For the nearest certied dealer, call STANLEY Infrastructure at (503) 659-5660 and ask for a Customer Service Representative.
MBF5 User Manual ◄ 3
SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair
actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoided,
may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage
to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and
maintenance personnel.
4 ► MBF5 User Manual
SAFETY PRECAUTIONS
WARNING
Do not operate the breaker unless the
following safety instructions have been
thoroughly read and understood! Read this
manual before installing, operating or
maintaining this equipment.
• A flying projectile from the breaker, breaker
tool, rock or other material may enter the
operator's comp artment and cause serious
or fatal injury to the operator. Personal
protection equipment must be used.
ng projectile from the breaker, breaker
• A flyi
tool, rock or other material may cause
serious or fatal injury to bystanders. Never
operate the breaker when bystanders are in
the work area.
• On some machines/carriers, the breaker
can enter the operator's compartment if it
breaks loose and swings toward the
operator. Make sure that suitable impact
shields are used when operating the
breaker with this typ e o
• Do not operate the breaker unless all safety
decals described in this manual are in
place. The decals must be inspected
periodically to ensure that all wording is
legible. The decals must be replaced if
illegible. Replacement decals can be
obtained from your authorized Stanley
Distributor.
• When operating the breaker you must use
ear protection, eye protection, and
breathing protection
f equipment.
.
MBF5 User Manual ◄ 5
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must comply
with the safety precautions given in this manual and on
the stickers and tags attached to the tool and hose.
These precautions are given for your safety. Review
them carefully before operating the tool and before
performing general maintenance or repairs.
Supervising personnel should develop additional
precautions relating to the specic work area and local
safety regulations. Place the added precautions in the
space provided in this manual.
The MBF5 Mounted Hydraulic Breaker will provide
safe and dependable service if operated in accordance
with the instructions given in this manual. Read and
understand this manual and any stickers and tags
attached to the tool and hoses before operation. Failure
to do so could result in personal injury or equipment
damage.
Check the rules and regulations at your location. The
rules might include an employer's work safety program.
Regulations may identify hazards such as working
around utility supply lines or hazardous slopes.
BE THOROUGHLY TRAINED BEFORE
OPERATING THE UNIT ALONE
• Operator training must start in an area without
bystanders and use all the controls until they can
control the machine fully under the conditions of the
work area.
• When learning to operate a machine, do so at a slow
pace.
KNOW THE WORK CONDITIONS
• The operator must know any prohibited uses or work
areas for the machine. For example, excessive
slopes and poor or dangerous terrain conditions
must be avoided.
OBEY SAFETY RULES
• Operate the breaker in accordance with all laws and
regulations which aect you, your equipment and
the worksite.
• Do not operate the breaker until you have read
this manual and thoroughly understand all safety,
operation and maintenance instructions.
• The operator must be familiar with all prohibited work
areas such as excessive slopes and dangerous
terrain conditions.
• Do not operate the breaker until you have read
the carrier equipment manual and thoroughly
understand all safety, operation and maintenance
instructions. The word “carrier”, as used in this
manual, means a backhoe, excavator or similar
equipment used to operate the breaker.
• Ensure that all maintenance procedures
recommended in this manual are completed before
using the equipment.
• The operator must not operate the breaker or carrier
if any people are within the area where they may
be injured by ying debris or movement of the
equipment.
• Know the limits of your equipment.
• Establish a training program for all operators to
ensure safe operation.
• Warning: Use of this tool on certain materials could
generate dust potentially containing a variety of
hazardous substances such as asbestos, silica or
lead. Inhalation of dust containing these or other
hazardous substances could result in serious
injury, cancer or death. Protect yourself and those
around you. Research and understand the materials
you are cutting. Follow correct safety procedures
and comply with all applicable national, state or
provisional health and safety regulations relating to
them, including, if appropriate arranging for the safe
disposal of the materials by a qualied person.
• Do not operate the tool unless thoroughly trained or
under the supervision of an instructor.
• Become familiar with the carrier controls before
operating the carrier and the breaker.
• When operating the breaker you must use ear, eye
and breathing protection.
• While learning to operate the breaker and carrier, do
so at a slow pace. If necessary, set the carrier mode
selector to the slow position.
6 ► MBF5 User Manual
SAFETY PRECAUTIONS
• Make sure all controls (levers and pedals) are in the
NEUTRAL position before starting the carrier.
• While operating the breaker and carrier, keep hands
and feet on the controls at all times.
• Before leaving the carrier, always lower the boom
and insure the carrier is stable. Never leave the
machine with the engine running. ALWAYS ENGAGE
THE PARKING BRAKE.
• Stop the engine before attempting repairs,
adjustments or servicing to either the carrier or the
breaker.
• Do not operate the tool at oil temperatures above
190 °F/88 °C. Operation at higher temperatures
can damage the internal components of the breaker
and carrier and will result in reduced breaker
performance.
• Do not operate a damaged, leaking, improperly
adjusted or incompletely assembled breaker.
• Do not modify the breaker in any manner.
• Use only tool bits supplied by STANLEY. Use of tool
bits supplied by another manufacturer may damage
the breaker and will void the warranty.
• To avoid personal injury or equipment damage, all
breaker repair, maintenance and service must only
be performed by authorized and properly trained
personnel.
• If you do not understand how to safely operate your
breaker, contact an authorized STANLEY Dealer for
assistance.
• Keep this manual with the breaker.
• Do not operate this equipment if you are taking
medication which may aect your mental judgement
or physical performance.
• Do not operate this equipment if you are under the
inuence of drugs or alcohol.
MBF5 User Manual ◄ 7
Made in
of Global Components
USA
TOOL STICKERS & TAGS
INSTANCE NAME fam.inst.param.name
fam.inst.name fam.inst.param.value
Refer to the Parts Illustration (page 29) in this manual for proper placement of stickers.
76800 - Model Number Sticker
66218 - Sound Power Sticker
CE Specication Plate
MBF5E - 76802
MBF5S - 76803
74705 - STANLEY Logo Sticker
70754 - Nitrogen Sticker 200 PSI
47352 - Lift Point Sticker
66764 - Made in USA Sticker
47351 - Composite Warning Sticker
70972 - Grease Sticker
74707 - STANLEY Logo Sticker
MBF5S Models
8 ► MBF5 User Manual
DEFINITION OF TERMS
Tool: The hydraulic attachment which the auxiliary circuit is intended to power. These
may include hydraulic breakers, compactors, shears, etc.
Operating Pressure: That pressure at which the tool will naturally operate without inuence of outside
pressure relief mechanisms. This pressure is an operating characteristic of the tool
and cannot be altered by the end user without changing the tool design.
Relief Pressure: The relief pressure is that pressure at which the circuit will dump uid in order to
protect itself from damage.
Back Pressure: The pressure at the tool’s connection to the return circuit of the carrier.
Flow Meter: Instrument for testing the operating characteristics of a hydraulic circuit. The data
usually available from this device are pressure (psi/bar), ow (GPM/LPM) and
temperature (°F/°C).
Restrictor Valve: A valve on the ow meter which allows the user to simulate an operating tool by
adding a pressure load (through restriction) to the circuit. This feature is used to
evaluate relief settings and ow ratings at pressure.
V60/V65/V100 Valves: A priority ow control valve manufactured by STANLEY. Allows for optimum opera-
tion of any attachment by providing the proper amount of ow for operation of
the tool the “priority” aspect allows the attachment to function properly if another
control function is activated.
Inlet Flow: The hydraulic oil supplied to the “IN” port of the tool or valve.
Regulated Flow: The ow of oil supplied to the tool by the V60/V100 valve.
By-Pass Flow: The oil ow that is supplied by the carriers pump, but not used in the operation of
the attachment. By-pass ow equals inlet ow (to the valve) minus the regulated
ow.
Pressure Line: The hydraulic line(s) which supply pressurized oil from the pump to the valve or
tool.
Return Line: The hydraulic line which connects the “OUT” port of the tool to the tank circuit of
the carrier.
Cracking Pressure: The pressure at which the relief valve starts to open. Can be seen by a drop in the
ow rate as shown by the ow meter.
Full Open Pressure: The pressure at which the relief valve is completely open dumping all system ow
to the tank.
Ambient Air Temperature: The temperature of the outside air.
Stabilized Temperature: The temperature at which the carrier hydraulic system temperature will stop rising
during testing or operation.
MBF5 User Manual ◄ 9
SPECIFICATIONS
Impact Energy Class 550 ft/lb (750 J)
Blows Per Minute 650 - 1550
Flow Range 10-22 gmp (38-83 lpm)
Hydraulic Operating Pressure 1500-2000 PSI (100-140 bar)
System Relief Pressure
(Minimum Cracking Pressure)
Oil Temperature
(Maximum)
Hose Diameter
(Minimum)
Adapter Fitting Size and Type Male ORFS -12, 1-3/16 -12 UNF
Weight Skid Steer (with tool) 773 lbs (351 kg)
Weight Excavator (with tool) 465 lbs (210 kg)
Length Excavator (with tool) 48 inch (1220 mm)
Tool Diameter 2.7 inch (70 mm)
Tool Working Length 15 inch (381 mm)
2800 PSI (180 bar)
190° F (88° C)
3/4 inch (19 mm)
Main Accumulator Charge Pressure 200 (+/- 10) PSI (13.8 (+/- 0.7) bar)
Sound Power Level (LW) 126 dBA
Carrier Size - Skid Steer 4500-7000 lbs (2045-3182 kg)
Carrier Size - Mini Excavator 5000-13500 lbs (2273-6075 kg)
Carrier Size - Backhoe 500-13500 lbs (2273-6075 kg)
NOTE:
Weights, dimensions and operating specications listed on this sheet are subject to change without notice.
Where specications are critical to your application, please consult the dealer.
10 ► MBF5 User Manual
D
C
B
1
3
2
REV. BY DATE PCRN# DESCRIPTION
1 GDT 7-9-08 27554 RELEASED
D
C
B
A
1
3
45
2
R
12.050
11.950
13.550
13.450
10.520
10.480
12.020
11.980
(10) PLACES
.680
.660
R
(4) PLACES
.800
.700
CONFIDENTIAL - This document and all information
contained herein is the property of The Stanley Works
and may not be disclosed to unauthorized persons or
reproduced by any means, or used for any purpose other
than that submitted without express written permission
from The Stanley Works.
HYDRAULIC TOOLS
Designed by:
GDT
Date:
07/09/08
Scale: (except as noted)
0.500
Note: All dimensions are given in
inches and define the finished part.
Tolerances and Surface Roughness is
specified below (except as noted):
Decimals: +/-.020
Material:
(C4 ) ASTM A36
Title:
REV. BY DATE PCRN# DESCRIPTION
1 GDT 7-9-08 27554 RELEASED
.530
.462
THICK
.800
.700
.800
.700
1.770
1.730
6.020
5.980
10.270
10.230
Drawn by:
GDT
ACCESSORIES
DESCRIPTION PART NO.
TOOL BITS
Conical...............................................................................................................................................................69863
Chisel, Cross Cut...............................................................................................................................................69864
Chisel, Line Cut .................................................................................................................................................69865
Blunt ..................................................................................................................................................................69866
Tamping Pad...................................................................................................................................................... 69867
Cross Cut Asphalt .............................................................................................................................................. 72911
Line Cut Asphalt ................................................................................................................................................ 72912
MISCELLANEOUS
Attaching Kits....................................................................................................................................... Consult Dealer
Charge Hose Assy (Incl Valve and Hose for Nitrogen Tank & Charge Valve Connections) ............................505232
Charge Kit Assembly (Includes p/n 505232, 28257 and 372047 Charge Kit Box) ............................................34892
Accumulator Tester ............................................................................................................................................ 28257
Service Kit .........................................................................................................................................................40373
12.020
11.980
10.270
10.230
6.020
5.980
1.770
1.730
.800
.700
.800
.700
10.520
10.480
.530
.462
THICK
.800
R
.700
(4) PLACES
SERVICE TOOLS
MBF5 Service Tool Kit ......................................................................................................................................72742
Service Kit Includes the following: 72574 Valve Sleeve Puller Kit, 29565 Piston Sleeve Removal Tool, 72587 Valve Sleeve Cap
Puller and Capscrew 32412.
BASE PLATE BOLT PATTERN
13.550
13.450
.680
.660
(10) PLACES
12.050
11.950
MBF5 User Manual ◄ 11
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