Stanley IW16 User Manual
IW16
HYDRAULIC
IMPACT WRENCH
Copyright© The Stanley Works 2005
OPS/MAINT. USA
Printed in U.S.A.
66174 3/2009 ver 3
SAFETY, OPERATION AND MAINTENANCE
USER'S MANUAL
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie OR 97267-5698
503-659-5660
FAX 503-652-1780
www.stanleyhydraulic.com
TABLE OF CONTENTS
CERTIFICATE OF CONFORMITY......................................................................................................................................4
SAFETY SYMBOLS ............................................................................................................................................................ 5
SAFETY PRECAUTIONS ...................................................................................................................................................6
TOOL STICKERS & TAGS .................................................................................................................................................7
HYDRAULIC HOSE REQUIREMENTS ..............................................................................................................................8
HTMA REQUIREMENTS ....................................................................................................................................................9
OPERATION .....................................................................................................................................................................10
WRENCH TORQUE INFORMA TION ........................................................................................................................... 10
FACT ORS THAT AFFECT TORQUE ........................................................................................................................... 10
BOLT GRADE AND THREAD RECOMMENDATIONS ................................................................................................10
PREOPERATION PROCEDURES ..............................................................................................................................10
CHECK POWER SOURCE .........................................................................................................................................10
CONNECT HOSES ......................................................................................................................................................10
WRENCH OPERATION ...............................................................................................................................................10
COLD WEATHER OPERATION ...................................................................................................................................11
POST OPERATION UNDERWATER MODELS ONLY .................................................................................................11
EQUIPMENT PROTECTION & CARE .............................................................................................................................. 12
TROUBLESHOOTING ......................................................................................................................................................13
SPECIFICA TIONS ............................................................................................................................................................ 14
ACCESSORIES ................................................................................................................................................................14
IW16 PARTS ILLUSTRATION ..........................................................................................................................................15
IW16 EXT. HANDLE ILLUSTRATION ............................................................................................................................... 16
IW16 PARTS LIST ............................................................................................................................................................17
WARRANTY......................................................................................................................................................................18
SERVICING THE STANLEY HYDRAULIC IMPACT WRENCH: This manual contains safety, operation, and
routine maintenance instructions. Servicing of hydraulic tools, other than routine maintenance, must be
performed by an authorized and certifi ed dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE
DONE BY AN AUTHORIZED AND CERTIFIED DEALER.
For the nearest authorized and certifi ed dealer, call Stanley Hydraulic Tools at the number listed on the
back of this manual and ask for a Customer Service Representative.
WARNING
3
CERTIFICATE OF CONFORMITY
ÜBEREINSTIMMUNGS-ZERTIFIKAT
CERTIFICAT DE CONFORMITE CEE
CERTIFICADO DE CONFORMIDAD
CERTIFICATO DI CONFORMITA
Hydraulic Tools
______________________________________________________________________
I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
hereby certify that the construction plant or equipment specified hereunder:
bestätige hiermit, daß das im folgenden genannten Werk oder Gerät:
certifies par ceci que l’ usine ou l’ équipement de constructio n indiqué cidessous:
por el presente certifico que la fabrica o el equipo especificado a continuacion:
certifico che l’impianto o l’attrezzatura sotto specificata:
1. Category: Impact Wrench
Kategorie:
Catégorie:
Categoria:
Categoria:
2. Make/Ausführung/Marque/Marca/Marca
3. Type/Typ/Type/Tipo/Tipo: IW1615001, IW1635001, IW1615701
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
5. Year of manufacture/Baujahr/année de fabrication/Año de fabricacion/Anno di fabbricazione beginning 2005
Has been manufactured in conformity with - EEC Type examina tion as shown.
Wurde hergestellt in Übereinstimmung mit - EEC Typ-Prüfung nach.
Est fabriqué conformément - au(x) type(s) examiné(s) comme indiqué dans le tableau ci-après.
Ha sido fabricado de acuerdo con - tipo examen EEC como dice.
E’ stata costruita in conformitá con - le norme CEE come illustrato.
Burrows, James
Surname and First names/Familiennname und Vornamen/Nom et prénom/Nombre y apellido/Cognome e nome
Stanley
All
Examen CEE de type
Directive
Richtlinie
Directives particulières
Directriz
Direttiva
EN
EN ISO
ISO
EN Machinery Directive
6. Special Provisions: None
Spezielle Bestimmungen:
Dispositions particulières:
Provisiones especiales:
Disposizioni speciali:
7. Representative in the Union: Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA
Signature/Unterschrift/Signature/Firma/Firma____________________________________________________________________________
Position/Position/Fonction/Puesto/Posizione Engineering Manager
No.
Nr
Numéro
No
n.
792-6
3744
8662-7
98/37/EC
Date
Datum
Date
Fecha
Data
1994
1995
1997
1998
5/17/05
Approved body
Prüfung durch
Organisme agréé
Aprobado
Collaudato
Self
Self
Self
Self
Date/Datum/le/Fecha/Data 5/17/05
Date of expiry
Ablaufdatum
Date d´expiration
Fecha de caducidad
Data di scadenza
NA
NA
NA
NA
4
SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair
actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
This safety alert and signal word indicate an imminently hazardous situa-
DANGER
WARNING
CAUTION
CAUTION
tion which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, may result in minor or moderate injury.
This signal word indicates a potentially hazardous situation which, if not
avoided, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in
NOTICE
IMPORTANT
Always observe safety symbols. They are included for your safety and for the protection of the tool.
damage to the equipment.
This signal word indicates a situation which, if not avoided, may result in
damage to the equipment.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
5
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and
hose.
These safety precautions are given for your safety. Review them carefully before
operating the tool and before performing general maintenance or repairs.
Supervising personnel should develop additional precautions relating to the specifi c
work area and local safety regulations. If so, place the added precautions in the
space provided on page 5.
The model IW16 Hydraulic Impact Wrench will provide safe and dependable service
if operated in accordance with the instructions given in this manual. Read and understand this manual and any stickers and tags attached to the tool and hose before
operation. Failure to do so could result in personal injury or equipment
damage.
• The operator must start in a work area without bystanders. Flying debris can cause serious injury.
• Do not operate the tool unless thoroughly trained or under the supervision of an instructor. Establish a training program
for all operators to ensure safe operation.
• Always wear safety equipment such as goggles, ear and head protection, and safety shoes at all times when operating
the tool. Use gloves and aprons when necessary.
• Inspect tool daily for loose fasteners, missing parts and leakage. Have tool repaired if necessary.
• The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions.
• Maintain proper footing and balance at all times.
• Do not inspect or clean the tool while the hydraulic power source is connected. Accidental engagement of the tool can
cause serious injury.
• Always connect hoses to the tool hose couplers before energizing the hydraulic power source. Be sure all hose connections are tight and are in good condition.
• Do not operate the tool at oil temperatures above 140°F/60°C. Operation at higher temperatures can cause higher than
normal temperatures at the tool which can result in operator discomfort.
• Do not operate a damaged, improperly adjusted, or incompletely assembled impact wrench.
• Never wear loose clothing that can get entangled in the working parts of the tool.
• Keep all parts of your body away from the rotating parts. Long hair or loose clothing can become drawn into rotating
components.
• Always use accessories that conform to the specifi cations given in the OPERATION section of this manual.
• Do not reverse impact wrench rotation direction by changing fl uid fl ow direction.
• Release the trigger if the power supply has been interrupted.
• When working near electrical conductors, always assume that all conductors are energized and that insulation, clothing
and hoses can conduct electricity. Use hose labeled and certifi ed as non-conductive.
• To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by authorized and properly trained personnel.
6
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