Stanley IDO7, ID07, ID0781001, ID0782001 Service Manual

®

Service Manual

ID07

Impact Drill/

Wrench

Copyright 2003 The Stanley Works
USA & CE Version
60788 7/2003 Ver. 1

c

DANGER

SERIOUS INJURY OR DEATH COULD RESULT
FROM THE IMPROPER REPAIR OR SERVICE OF
THIS TOOL.

REPAIRS AND/OR SERVICE TO THIS TOOL
MUST ONLY BE DONE BY AN AUTHORIZED AND
CERTIFIED DEALER.

Table of Contents

ID07

Impact Drill/
Wrench

SERVICING THE

ID07 IMPACT DRILL/WRENCH:

This manual contains Safety,
Operation, and Troubleshooting
information. Stanley Hydraulic Tools
recommends that servicing of
hydraulic tools, other than routine
maintenance, must be performed by
an authorized and certified dealer.
Please read the DANGER warning
on the cover and the SAFETY
warning below.

Certificate of Conformity

Specifications

General Safety Instructions

Tool Decals and Tags

Hydraulic Hose Requirements

HTMA Requirements

Operating Instructions

Service Instructions

Troubleshooting

Parts Illustration

Parts List

3

4

5

6

7

8

9

12

15

16

17

Copyright 2003 The Stanley Works
All rights reserved.

Under copyright law, this document may
not be copied in whole or in part without
the prior written consent of The Stanley
Works. This exception does not permit
copies to be made for others, whether or
not sold. Under the law, copying includes
translating into another language, format
or medium. This copyright notice must
appear on any permitted copies.

c

Accessories

Warranty

SAFETY FIRST

It is the responsibility of the operator and
service technician to read rules and
instructions for safe and proper operation
and maintenance.

A cautious worker using common sense is
the greatest safety device.

2

19

20

Certificate of Conformity

CERTIFICATE OF CONFORMITY

ÜBEREINSTIMMUNGS-ZERTIFIKAT
CERTIFICAT DE CONFORMITE CEE
CERTIFICADO DE CONFORMIDAD
CERTIFICATO DI CONFORMITA

Hydraulic Tools

I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:

hereby certify that the construction plant or equipment specified hereunder:
bestätigt hiermit, daß die Konstruktion und Ausrüstung wie folgt spezifiziert ist:
atteste que le brise-béton:
por el presente certifico que la fabrica o el equipo especificado a continuacion:
certifico che l’impianto o l’attrezzatura sotto specificata:

1. Category: Impact Drills
Kategorie:
Catégorie:
Categoria:
Categoria:

Burrows, James

Surname and First names/Familiennname und Vemamen/Nom et prénoms/Nombre y apellido/Cognome e nome

2. Make/Ausführung/Marque/Marca/Fabbricazion: Stanley

3. Type/Typ/Type/Tipo/Tipo: ID0781001, ID0782001

4. Type serial number of equipment:
Typ und Serien - Nr. der Ausrüstung:
Numéro dans la série du type de matériel:

ALL

Numero de serie tipo del equipo:
Matricola dell´attrezzatura:

5. Year of manufacture/Baujahr/année de fabrication/Año de fabricacion/Anno di fabbricazione: 2003

has been manufactured in conformity with - EEC Type examination as shown.
wurde hergestellt in Übereinstimmung mit - EEC Typ-Prüfung nach.
est fabriqué conformément - au(x) type(s) examiné(s) comme indiqué dans le tableau di-après.
ha sido fabricado de acuerdo con - tipo examen EEC como dice.
è stata costruita in conformitá con - le norme CEE come illustrato.

Directive
Richtlinie
Directives particulières
Directriz
Direttiva

EN
EN ISO
EN

No.
Nr
Numéro
No
n.

792-6
3744
28662-7

Date
Datum
Date
Fecha
Data

1994
1995
1997

Approved body
Prüfung durch
Organisme agréé
Aprobado
Collaudato

Self
Self
Self

Date of expiry
Ablauf datum
Date d´expiration
Fecha de caducidad
Data di scadenza

NA
NA
NA

6. Special Provisions: None

Spezielle Bestimmungen:
Dispositions particulières:
Provisiones especiales:
Misure special:

Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA Date/Datum/le/Fecha/Data 6/16/03

Signature/Unterschrift/Signature/Firma/Firma

Sound Level: 108 dBA
Vibration Level: 2.0 m/s

Position/Position/Fonction/Puesto/Posizione Engineering Manager

2

3

Specifications

Drive Size__________1/2 in. square or 7/16 in. hex
Pressure Range___________

2000 psi / 140 bar
Flow Range_____________4-12 gpm / 15-45 lpm
Optimum Flow____________4-9 gpm / 15-34 lpm
Porting_______________________-8 SAE O-ring
Connect Size & Type___ 3/8
Weight (less couplers)__________7.2
Overall Length________________ 9
Width______________________ 4.5
Height_____________________ 10.5

in. NPT Pipe Fitting

lbs. / 3.3 kg

in. / 22.9 cm

in. / 11.4 cm

in. / 26.7 cm

Motor____________________________ Integral
Outport Torque_____________500 ft lbs / 675 Nm

° F / 60° C

Max. Fluid Temp._____________

140

HTMA Class I ____________4-6 gpm @ 2000 psi

EHTMA Category______20 lpm @ 138 bar

HTMA Class II___________

30Lpm at 138bar

BHTMA CATEGORY

EHTMA Category_____

7-9 gpm @ 2000 psi

30 lpm @ 138 bar

Sound Power Level_______________104.5 dBA
Vibration Level_____________________6.4 m / s

2

4

General Safety Instructions

Always observe safety symbols. They are included for your safety and the protection of the tool.

DANGER

This safety symbol may appear on
the tool. It is used to alert the
operator of an action that could
place him/her or others in a life
threatening situation.

WARNING

This safety symbol appears in these
instructions to identify an action
that could cause bodily injury to the
operator or other personnel.

This safety symbol appears in these
instructions to identify an action or
condition that could result in
damage to the tool or other
equipment.

CAUTION

This tool will provide safe and dependable service if operated in accordance with the instructions
given in this manual. Read and understand this manual and any stickers and tags attached to the
tool and hoses before operation. Failure to do so could result in personal injury or equipment
damage.

h Operator must start in a work area without bystanders. The operator must be familiar with all prohibited

work areas such as excessive slopes and dangerous terrain conditions.

h

Establish a training program for all operators to ensure safe operations.

h

Do not operate the tool unless thoroughly trained or under the supervision of an instructor.

h

Always wear safety equipment such as goggles, head protection, and safety shoes at all times when
operating the tool.

h

Do not inspect or clean the tool while the hydraulic power source is connected. Accidental engagement of
the tool can cause serious injury.

h

Do not operate this tool without first reading the Operating Instructions.

h

Do not install or remove this tool while the hydraulic power source is connected. Accidental engagement
of the tool can cause serious injury.

h

Never operate the tool if you cannot be sure that underground utilities are not present. Underground
electrical utilities present an electrocution hazard. Underground gas utilities present an explosion hazard.
Other underground utilities may present other hazards.

h

Do not operate in a potentially explosive atmosphere.

h

Do not wear loose fitting clothing when operating the tool. Loose fitting clothing can get entangled with
the tool and cause serious injury.

h

Supply hoses must have a minimum working pressure rating of 2500 psi/175 bar.

h

Be sure all hose connections are tight.

h

The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling the tool.
Wipe all couplers clean before connecting. Failure to do so may result in damage to the quick couplers
and cause overheating. Use only lint-free cloths.

h

Do not operate the tool at oil temperatures above 140 F/60 C. Operation at higher oil temperatures can

°°

cause operator discomfort and may cause damage to the tool.

h

Do not operate a damaged, improperly adjusted, or incompletely assembled tool.

h

To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be
performed by authorized and properly trained personnel.

h

Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity.

h

Always keep critical tool markings, such as labels and warning stickers legible.

h

Always replace parts with replacement parts recommended by Stanley Hydraulic Tools.

5

Tool Decals & Tags

A Name Tag Sticker is attached to the tool. Never exceed the flow and pressure levels specified on
this sticker.The information listed on the name tag sticker must be legible at all times. Replace this
sticker if it becomes worn or damaged. A replacement is available from your local Stanley
distributor.

28323

28788
Manual Sticker

WARNING

Correctly connect hoses to tool ports. Do not exceed specified flow or
pressure. Improper handling, use or maintenance can cause a leak or
burst that can result in oil injection to the body. Failure to observe these
precautions may result in serious personal injury.

“CE” Decal

58862
Pressure Warning Sticker

30Lpm at 138bar

BHTMA CATEGORY

11207
Circuit Type “D” Decal

Stanley Hydraulic Tools

3810 SE Naef Rd

Milwaukie, Oregon 97267 U.S.A.

Model No.

Id07

R

15-46 lpm/4-12 gpm

140 bar/2000 psi

60806
ID07 Model Sticker

OC/CC

FOR USE ON OPEN CENTER AND CLOSED
CENTER HYDRAULIC SYSTEMS, "SET FOR
PROPER SYSTEM BEFORE USE"

11354
OC/CC Sticker

* Not all stickers are furnished on all tool models.

Consult parts list and model number for details.

29149
Rotation Direction Sticker

L WA

29530

108

Sound Power Sticker

WARNING

Read owners manual and ensure that youPhave been
properly trained to work on orParound electric lines. Failure to
use hydraulicPhose labeled and certified as
non-conductivePmay result in death or serious personal injury.

58864
Electrical Warning Sticker

DANGER DANGER

1. FAILURE TO USE HYDRAULIC HOSE LABELED AND
CERTI-FIED AS NON-CONDUCTIVE WHEN USING

HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES
MAY RESULT IN DEATH OR SERIOUS INJURY.

BEFORE USING HOSE LABELED AND CERTIFIED AS
NON- CONDUCTIVE ON OR NEAR ELECTRIC LINES.
BE SURE THE HOSE IS MAINTAINED AS NON- CONDUCT IVE . THE
HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT
LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT
INSTRUCTIONS.

2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL
INJECTION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL

INJURY.

A.DO NOT EXCEED SPECIFIED FLOW AND

PRESSURE FOR THIS TOOL. EXCESS FLOW OR
PRESSURE MAY CAUSE A LEAK OR BURST.

B. DO NOT EXCEED RATED WORKING PRESSURE

OF HYDRAULIC HOSE USED WITH THIS TOOL.
EXCESS PRESSURE MAY CAUSE A LEAK OR
BURST.

C. CHECK TOOL, HOSE, COUPLERS &

CONNECTORS DAILY FOR
LEAKS. DO NOT FEEL FOR LEAKS WITH
YOUR HANDS. CONTACT WITH A LEAK MAY
RESULT IN SEVERE PERSONAL INJURY.

D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO NOT ABUSE

HOSE. DO NOT USE KINKED, TORN OR DAMAGED HOSES.

3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY
CONN-ECTED TO THE TOOL BEFORE PRESSURIZING
SYSTEM. SYSTEM PRESSURE HOSE MUST ALWAYS
BE CONNECTED TO TOOL “IN” PORT. SYSTEM
RETURN HOSE MUST ALWAYS BE CONNECTED AT
TOOL “OUT” PORT. REVERSING CONNECTIONS MAY
CAUSE REVERSE TOOL OPERATION WHICH CAN
CAUSE SEVERE PERSONAL INJURY.

4. DO NOT CONNECT CLOSED-CENTER TOOLS TO
OPEN-CENTER HYDRAULIC SYSTEMS. THIS MAY
CAUSE EXTREME SYSTEM HEAT AND/OR SEVERE
PERSONAL INJURY.

DO NOT CONNECT OPEN-CENTER TOOLS TO CLO SE D- CE NT ER
HYDRAULIC SYSTEMS. THIS MAY RESULT IN LOSS OF OTHER
HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND/OR
SEVERE PERSONAL INJURY.

5. BYSTANDERS MAY BE INJURED IN YOUR WORK
AREA. KEEP BYSTANDERS CLEAR OF YOUR WORK
AREA.

6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PROTECTION.

7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE, ALL TOOL

REPAIR, MAINTENANCE AND SERVICE MUST BE
PERFORMED BY AUTHORIZED AN D PR OP ER LY
TRAINED PERSONNEL.

The SAFETY TAG, P/N 15875, shown at right, smaller
than actual size, is attached to the tool when shipped
from the factory. Read and understand the safety
instructions listed on this tag before removal. We
suggest you retain this tag and attach it to the tool
when not in use.

IMPORTANT IMPORTANT

READ OPERATION MANUAL AND

SAFETY INSTRUCTIONS FOR THIS

TOOL BEFORE USING IT.

USE ONLY PARTS AND REPAIR

PROCEDURES APPROVED BY

STANLEY AND DESCRIBED IN THE

OPERATION MANUAL.

TAG TO BE REMOVED ONLY BY TOOL

(517) (517)15875 15875

OPERATOR.

SEE OTHER SIDE SEE OTHER SIDE

6

READ OPERATION MANUAL AND

SAFETY INSTRUCTIONS FOR THIS

TOOL BEFORE USING IT.

USE ONLY PARTS AND REPAIR

PROCEDURES APPROVED BY

STANLEY AND DESCRIBED IN THE

OPERATION MANUAL.

TAG TO BE REMOVED ONLY BY TOOL

OPERATOR.

Hydraulic Hose Requirements

HOSE TYPES

Hydraulic hose types authorized for use with Stanley Hydraulic Tools are as follows:

Certified non-conductive
Wire-braided (conductive)
Fabric-braided (not certified or labeled non-conductive)

Hose listed above is the only hose authorized for use near electrical conductors.
Hoses and listed above are conductive and must never be near electrical conductors.

HOSE SAFETY TAGS

To help ensure your safety, the following DANGER tags are attached to all hoses purchased from Stanley
Hydraulic Tools. DO NOT REMOVE THESE TAGS.

If the information in a tag is illegible because of wear or damage, replace the tag immediately. A new tag
may be obtained at no charge from your Stanley Distributor.

This Tag attached to “Certified Non-Conductive” hose.

(shown smaller than actual size) p/n 27987

DO NOT REMOVE THIS TAG

DANGER

1.

FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING
HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
FOR PROPER AND SAFE OPERATION, MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN
CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.

BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE ON OR NEAR

2.
ELECTRIC LINES, WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTINGS WITH A CLEAN,
DRY, ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM
ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS.

3.

DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR HANDLING OF
HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE AS FAR AWAY AS
POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE. CONTACT AT THE
BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY.

SEE OTHER SIDE

DO NOT REMOVE THIS TAG

Side 1 Side 2

This Tag attached to “Conductive” hose.

(shown smaller than actual size) p/n 29144

DANGER

1.

DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS NOT
LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR ELECTRIC LINES
MAY RESULT IN DEATH OR SERIOUS INJURY.

FOR PROPER AND SAFE OPERATION, MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN

2.
CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.

DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR HANDLING OF

3.
HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE AS FAR AWAY AS
POSSIBLE FROM BODY AND DO NOT PERMIT CONTACT DURING USE. CONTACT AT THE
BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY.

4.

HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING OR CONTACT
WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO PULL OR
LIFT TOOLS, POWER UNITS, ETC.

DO NOT REMOVE THIS TAG

SEE OTHER SIDE

Side 1 Side 2

DANGER

4.

HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING OR CONTACT
WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO PULL OR
LIFT TOOLS, POWER UNITS, ETC.

CHECK ENTIRE HOSE FOR CUTS, CRACKS, LEAKS, ABRASIONS, BULGES OR DAMAGE TO

5.
COUPLINGS. IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.
NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.

6.

AFTER EACH USE, STORE IN A CLEAN, DRY AREA.

SEE OTHER SIDE

DANGER

CHECK ENTIRE HOSE FOR CUTS, CRACKS, LEAKS, ABRASIONS, BULGES OR DAMAGE TO

5.
COUPLINGS. IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.
NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.

6.

AFTER EACH USE, STORE IN A CLEAN, DRY AREA.

SEE OTHER SIDE

DO NOT REMOVE THIS TAG

HOSE PRESSURE RATING

The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on
the hydraulic system.

7