Stanley HS3000 Service Manual
WARNING
HS3000
MOUNTED
HYDRAULIC COMPACTOR
©
Stanley Hydraulic Tools 2005
SVCE/MAINT USA / CE
Printed in U.S.A.
65764 8/2005 ver 3
SAFETY, OPERATION AND MAINTENANCE
SERVICE MANUAL
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie OR 97267-5698
503-659-5660
FAX 503-652-1780
www.stanley-hydraulic-tools.com
TABLE OF CONTENTS
CERTIFICATE OF CONFORMITY ................................................................................................................................................. 4
SAFETY SYMBOLS ....................................................................................................................................................................... 5
SAFETY PRECAUTIONS .............................................................................................................................................................. 6
TOOL STICKERS & TAGS ............................................................................................................................................................ 7
OPERATION .................................................................................................................................................................................. 8
PREOPERATION PROCEDURES ............................................................................................................................................. 8
DAILY MAINTENANCE CHECKS ............................................................................................................................................. 8
PRE-INSTALLATION INSTRUCTIONS ...................................................................................................................................... 8
LOW-TEMPERATURE WARM-UP PROCEDURE ..................................................................................................................... 8
GENERAL INSTRUCTIONS ...................................................................................................................................................... 9
COMPACTION ........................................................................................................................................................................... 9
GENERAL .................................................................................................................................................................................. 9
SLOPE TECHNIQUE ................................................................................................................................................................. 9
SOIL TESTING ........................................................................................................................................................................... 9
DRIVING .................................................................................................................................................................................... 9
TROUBLESHOOTING ..................................................................................................................................................................11
FLOW TEST PROCEDURES ...................................................................................................................................................... 12
DEFINITION OF TERMS ............................................................................................................................................................. 14
SPECIFICATIONS ....................................................................................................................................................................... 15
SERVICE ..................................................................................................................................................................................... 17
DISASSEMBLY ...................................................................................................................................................................... 17
PARTS INSPECTION ............................................................................................................................................................. 17
SEALS .................................................................................................................................................................................... 17
BASEPLATE ........................................................................................................................................................................... 17
BEARING CARRIERS ............................................................................................................................................................ 17
BEARINGS ............................................................................................................................................................................. 17
SHOCK MOUNTS .................................................................................................................................................................. 18
HOSE AND FITTINGS ............................................................................................................................................................ 18
ASSEMBLY ............................................................................................................................................................................ 18
TORQUE SPECIFICATIONS ................................................................................................................................................. 18
PRIOR TO ASSEMBLY .......................................................................................................................................................... 18
ASSEMBLY PROCEDURE .................................................................................................................................................... 18
PARTS ILLUSTRATION .............................................................................................................................................................. 20
PARTS LIST ................................................................................................................................................................................. 21
WARRANTY ................................................................................................................................................................................. 22
SERVICING THE STANLEY HYDRAULIC compactor. This manual contains safety, operation, and routine
maintenance instructions. Servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certifi ed dealer. Please read the following warning.
WARNING
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE
DONE BY AN AUTHORIZED AND CERTIFIED DEALER.
For the nearest authorized and certifi ed dealer, call Stanley Hydraulic Tools at the number listed on the
cover of this manual and ask for a Customer Service Representative.
3
CERTIFICATE OF CONFORMITY
Hydraulic Tools
______________________________________________________________________
I, the undersigned:
Hereby certify that the construction plant or equipment specified hereunder:
1. Manufacturer: Stanley Hydraulic Tools, 3810 Naef Road, Milwaukie, Oregon USA
2. Representative in the Union: Stanley Svenska AB, Box 9054, 400 92 Göteborg, SWEDEN
3. Category: Hydraulic Powered Compaction Machine
4. Make: Stanley Hydraulic Tools
5. Type: HS3000
6. Type serial number of equipment: ALL
Burrows, James O.
Surname and First names
7. Year of manufacture: Beginning 2002
Has been manufactured in conformity with the provisions of the Machinery Directive 98/37/EC
Standard applied: EN 292-1, 292-2
We also declare that it meets the specification of Noise Directive 2000/14/EC, measured in accordance to
the Conformity Evaluation Method set out in Annex VI para. 5 and evaluated during production as in Annex
VI para. 6, 2
8. Noise related value: 7.8 kW
9. Measured sound power on equipment representative of this type: 105 LwA
10. Guaranteed sound power level for this equipment: 108 LwA
11. Notified body for EC directive 2000/14/EC: 0404 SMP Svensk Maskinprovning AB
754 50 Uppsala, SWEDEN
12. Special Provisions: None
Issued at Stanley Hydraulic Tools, Milwaukie, Oregon USA
Date 9/30/02
nd
procedure.
Fyrisborgsgatan 3
Signature
Position: Engineering Manager
P/N 52647 Rev. 01 9/30/02
4
SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair
actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
DANGER
WARNING
CAUTION
NOTICE
IMPORTANT
Always observe safety symbols. They are included for your safety and for the protection of the tool.
This safety alert and signal word indicate an imminently hazardous situation which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, may result in minor or moderate injury.
This signal word indicates a potentially hazardous situation which, if not
avoided, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in
damage to the equipment.
This signal word indicates a situation which, if not avoided, may result in
damage to the equipment.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
5
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always comply with the safety
precautions given in this manual and on the stickers and tags attached to the tool
and hose.
These safety precautions are given for your safety. Review them carefully before
operating the tool and before performing general maintenance or repairs.
Supervising personnel should develop additional precautions relating to the specifi c
work area and local safety regulations. If so, place the added precautions in the
space provided in this manual.
The HS3003/3004 Mounted Hydraulic Compactor’s will provide safe and dependable service if operated in accordance with the instructions given in this manual.
Read and understand this manual and any stickers and tags attached to the tool
and hoses before operation. Failure to do so could result in personal injury or
equipment damage.
Check the rule and regulations at your location. The rules might include an employer's work safety program. Regulations may identify hazards such as working
around utility supply lines or hazardous slopes.
BE THOROUGHLY TRAINED BEFORE OPERATING THE UNIT ALONE
• Operator training must start in an area without bystanders and use all the controls until he/she can control the machine
fully under the conditions of the work area.
• When learning to operate a machine, do so at a slow pace.
KNOW THE WORK CONDITIONS
• The operator must know any prohibited uses or work areas for the machine. For example, excessive slopes and poor
or dangerous terrain conditions must be avoided.
OBEY SAFETY RULES
• Replace all faulty or leaking hydraulic hoses or fi ttings before further operation.
• Always operate the compactor with backhoe outriggers fi rmly on the surface. The compactor weighs more than the
bucket. Position the compactor with caution.
• Travel with the compactor in full tuck (transport) position only.
• Never operate with any person near the compactor or between the compactor and operator.
• Operate the compactor in properly shored trenches and excavations. Do not allow personnel to work in the excavation
near compactor operation.
• Make sure all controls (levers and pedals) are in the NEUTRAL position before starting the carrier.
• Wear safety eye protection, hard hat, and safety foot protection while operating the compactor.
• Operate the carrier or compactor from the operator's seat ONLY. Make sure the seat belt is securely fastened before
activating any controls.
• Make certain that no other personnel are within the arc prescribed by the movement of the stabilizers, front bucket or
backhoe boom.
• Keep hands and feet on the controls at all times when the machine is running.
• Before leaving the operator's seat, always lower the loader arms and the backhoe boom.
• NEVER leave the machine with the engine running. ALWAYS ENGAGE THE PARKING BRAKE.
• Stop the engine before attempting to make any repairs or adjustments to either the carrier or compactor.
• To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by
authorized and properly trained personnel.
6
TOOL STICKERS & TAGS
18968
Model Decal
47352
Lift Point Decal
58887
GPM Decal
Stanley Hydraulic tools
Division of the Stanley Works
3810 SE Naef Road
Milwaukie, OR 97267
05152
Stanley Decal
47351
Composit Warning
Lwa
58602
Sound Power Decal
7
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