Stanley HD08, HD0853101 User Manual
WARNING
HD08
HYDRAULIC
HAMMER DRILL
To avoid serious injury or death
Read the Manual
Wear Ear
Protection
© Stanley Hydraulic Tools 2004
OPS/MAINT USA
Printed in U.S.A.
65301 9/2005 ver 3
Wear Eye
Protection
Wear Dust Mask
47351
SAFETY, OPERATION AND MAINTENANCE
USER'S MANUAL
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie OR 97267-5698
503-659-5660
FAX 503-652-1780
www.stanley-hydraulic-tools.com
1
2
TABLE OF CONTENTS
CERTIFICATE OF CONFORMITY ........................................................................................................................................... 4
SAFETY SYMBOLS ................................................................................................................................................................. 5
SAFETY PRECAUTIONS ........................................................................................................................................................6
TOOL STICKERS & TAGS ......................................................................................................................................................7
HYDRAULIC HOSE REQUIREMENTS ...................................................................................................................................8
HTMA REQUIREMENTS ......................................................................................................................................................... 9
OPERATION .......................................................................................................................................................................... 10
PREOPERATION PROCEDURES ..................................................................................................................................... 10
CHECK POWER SOURCE ................................................................................................................................................ 10
CHECK THE TOOL ............................................................................................................................................................10
CONNECT HOSES ............................................................................................................................................................10
DETERMINE TOOL MODEL .............................................................................................................................................. 10
FORWARD/REVERSE ....................................................................................................................................................... 10
HAMMER DRILL OR DRILL ONLY .................................................................................................................................... 11
DEPTH GAUGE ................................................................................................................................................................. 11
SIDE HANDLE ................................................................................................................................................................... 11
BIT INSTALLATION ............................................................................................................................................................ 11
DRILL OPERATION ...........................................................................................................................................................12
MODES OF OPERATION ..................................................................................................................................................12
DRILLING (NON-PERCUSSION) ......................................................................................................................................12
HAMMER DRILLING (PERCUSSION) ............................................................................................................................... 12
CHISELLING ...................................................................................................................................................................... 12
TOOL EQUIPMENT & CARE ................................................................................................................................................. 14
TROUBLESHOOTING ........................................................................................................................................................... 15
SPECIFICATIONS ................................................................................................................................................................. 17
ACCESSORIES ..................................................................................................................................................................... 17
SERVICE PARTS .................................................................................................................................................................. 17
PARTS ILLUSTRATION ......................................................................................................................................................... 18
PARTS LIST ........................................................................................................................................................................... 19
WARRANTY ........................................................................................................................................................................... 20
SERVICING THE STANLEY HYDRAULIC HAMMER DRILL. This manual contains safety, operation, and
routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools,
other than routine maintenance, must be performed by an authorized and certifi ed dealer. Please read
the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE
DONE BY AN AUTHORIZED AND CERTIFIED DEALER.
For the nearest authorized and certifi ed dealer, call Stanley Hydraulic Tools at the number listed on the
back of this manual and ask for a Customer Service Representative.
WARNING
3
CERTIFICATE OF CONFORMITY
CERTIFICATE OF CONFORMITY
ÜBEREINSTIMMUNGS-ZERTIFIKAT
CERTIFICAT DE CONFORMITE CEE
CERTIFICADO DE CONFORMIDAD
CERTIFICATO DI CONFORMITA
______________________________________________________________________
Hydraulic Tools
I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
hereby certify that the construction plant or equipment specified hereunder:
bestätige hiermit, daß das im folgenden genannten Werk oder Gerät:
certifies par ceci que l’ usine ou l’ équipement de construction indiqué cidessous:
por el presente certifico que la fabrica o el equipo especificado a continuacion:
certifico che l’impianto o l’attrezzatura sotto specificata:
1. Category: Hammer Drill, Hydraulic
Kategorie:
Catégorie:
Categoria:
Categoria:
2. Make/Ausführung/Marque/Marca/Marca
3. Type/Typ/Type/Tipo/Tipo: HD0853101
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
5. Year of manufacture/Baujahr/année de fabrication/Año de fabricacion/Anno di fabbricazione 2005
Has been manufactured in conformity with - EEC Type examination as shown.
Wurde hergestellt in Übereinstimmung mit - EEC Typ-Prüfung nach.
Est fabriqué conformément - au(x) type(s) examiné(s) comme indiqué dans le tableau ci-après.
Ha sido fabricado de acuerdo con - tipo examen EEC como dice.
E’ stata costruita in conformitá con - le norme CEE come illustrato.
Burrows, James
Surname and First names/Familiennn ame und Vornamen/Nom et prénom /Nombre y apellido/Cognome e nome
Stanley
All
Examen CEE de type
Directive
Richtlinie
Directives particulières
Directriz
Direttiva
EN
EN ISO
EN
EN ISO
Machinery directive
6. Special Provisions: None
Spezielle Bestimmungen:
Dispositions particulières:
Provisiones especiales:
Disposizioni speciali:
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA
Signature/Unterschrift/Signature/Firma/Firma____________________________________________________________________________
Position/Position/Fonction/Puesto/Posizione Engineering Manager
No.
Nr
Numéro
No
n.
292
8662-3
792-5
3744
98/37/EC
Date
Datum
Date
Fecha
Data
1992
1994
1994
1998
Approved body
Prüfung durch
Organisme agréé
Aprobado
Collaudato
Self
Self
Self
Self
Self
Date/Datum/le/Fecha/Data 9/14/05
Date of expiry
Ablaufdatum
Date d´expiration
Fecha de caducidad
Data di scadenza
NA
NA
NA
NA
NA
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SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions
which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
This safety alert and signal word indicate an imminently hazardous situa-
DANGER
WARNING
CAUTION
tion which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, may result in minor or moderate injury.
This signal word indicates a potentially hazardous situation which, if not
avoided, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in
NOTICE
IMPORTANT
Always observe safety symbols. They are included for your safety and for the protection of the tool.
damage to the equipment.
This signal word indicates a situation which, if not avoided, may result in
damage to the equipment.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
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SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always comply with the safety
precautions given in this manual and on the stickers and tags attached to the tool
and hose.
To avoid serious injury or death
Read the Manual
Wear Ear
Protection
Wear Eye
Protection
Wear Dust Mask
• The operator must start in a work area without bystanders. Flying debris can cause serious injury.
• Do not operate the tool unless thoroughly trained or under the supervision of an instructor. Establish a training program
for all operators to ensure safe operation.
These safety precautions are given for your safety. Review them carefully before
operating the tool and before performing general maintenance or repairs.
Supervising personnel should develop additional precautions relating to the specifi c
work area and local safety regulations. If so, place the added precautions in the
space provided on page 5.
The model HD08 Hydraulic Hammer Drill will provide safe and dependable service if
operated in accordance with the instructions given in this manual. Read and understand this manual and any stickers and tags attached to the tool and hose before
operation. Failure to do so could result in personal injury or equipment damage.
47351
• Always wear safety equipment such as goggles, ear and head protection, and safety shoes at all times when operating
the tool. Use gloves and aprons when necessary.
• The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions.
• Do not inspect, clean or replace any part(s) if the hydraulic power source is connected. Do not inspect or clean the tool
while the hydraulic power source is connected. Accidental engagement of the tool can cause serious injury.
• Always connect hoses to the tool hose couplers before energizing the hydraulic power source. Be sure all hose connections are tight and are in good condition.
• Do not operate the tool at oil temperatures above 140°F/60°C. Operation at higher temperatures can cause higher than
normal temperatures at the tool which can result in operator discomfort.
• Do not operate a damaged, improperly adjusted, or incompletely assembled hammer drill.
• Never wear loose clothing that can get entangled in the working parts of the tool.
• Keep all parts of your body away from the drill and maintain proper footing and balance at all times.
• When working near electrical conductors, always assume that all conductors are energized and that insulation, clothing
and hoses can conduct electricity. Stay a safe distance away from electrical conductors.
• If the hydraulic power supply has been interrupted, place the hammer drill in the OFF position before restarting the hydraulic power supply.
• To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by authorized and properly trained personnel.
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Failure to use hydraulic hose labeled and
C
certified as non-conductive when using
hydraulic tools on or near electric lines
ELECTROCUTION
may result in death or serious injury.
HAZARD
17160
Electrical Danger Decal
C
C
17162
OC/CC Decal
11206
Circuit C Decal
D
30 LPM @ 138 B AR
EHTMA CATEGORY
11207
Circuit D Decal
Staney Hydraulic Tools
3810 SE Naef Road
Miwaukie, OR 97267
Model No.:
DO NOT EXCEED 140 BAR/2000 PSI
DO NOT EXCEED SPECIFIED FLOW OR PRESSURE. USE
CLOSED-CENTER TOOL ON CLOSED-CENTER SYSTEM.
USE OPEN-CENTER TOOL ON OPEN-CENTER SYSTEM.
CORRECTLY CONNECT HOSES TO TOOL "IN" AND "OUT"
PORTS. IMPROPER HANDLING, USE OR MAINTENANCE OF
TOOL COULD RESULT IN A LEAK, BURST OR OTHER
TOOL FAILURE. CONTACT AT A LEAK OR BURST CAN
CAUSE OIL INJECTION INTO THE BODY. FAILURE TO
OBSERVE THESE PRECAUTIONS CAN RESULT IN SERIOUS
PERSONAL INJURY.
HD08
CAUTION
15-34 LPM/4-9 GPM
TOOL STICKERS & TAGS
For proper and safe operation read
owners manual and make sure that you
have been properly trained in correct
procedures required for work on or
around electric lines.
17179
Stanley Decal
11354
OC/CC Decal
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie, OR 97267
28323
CE Decal
Lwa
105
_______
22796
Sound Power
Level Decal
28788
Manual Decal
17161
HD08 Name Tag/GPM Decal
NOTE
THE INFORMATION LISTED ON
THE STICKERS SHOWN, MUST BE
LEGIBLE AT ALL TIMES.
REPLACE DECALS IF THEY
BECOME WORN OR DAMAGED.
REPLACEMENTS ARE AVAILABLE
FROM YOUR LOCAL STANLEY
DISTRIBUTOR.
The safety tag (p/n
15875) at right is attached
to the tool when shipped
from the factory. Read
and understand the safety
instructions listed on this
tag before removal. We
suggest you retain this tag
and attach it to the tool
when not in use.
DANGER
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED
AS NON-CONDUCTIVE WHEN USING HYDRAULIC TOOLS
ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH
OR SERIOUS INJURY.
BEFORE USING HOSE LABELED AND CERTIFIED AS NON-
CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE
HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE
SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT
LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS.
2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION
INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL
INJURY.
A DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR
THIS TOOL. EXCESS FLOW OR PRESSURE MAY CAUSE A
LEAK OR BURST.
B DO NOT EXCEED RATED WORKING PRESSURE OF HY-
DRAU LIC HOSE USED W ITH THIS
TOOL. EXCESS PRESSURE MAY
CAUSE A LEAK OR BURST.
C CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY
FOR LEAKS. DO NOT FEEL FOR LEAKS WITH YOUR
HANDS. CONTACT WITH A LEAK MAY
RESULT IN SEVERE PERSONAL INJURY.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE OPERA-
SAFETY TAG P/N 15875
TION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
(shown smaller then actual size)
DANGER
D DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO
NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR
DAMAGED HOSE.
3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED
TO THE TOOL BEFORE PRESSURING SYSTEM. SYSTEM
PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL
“IN” PORT. SYSTEM RETURN HOSE MUST ALWAYS BE
CONNECTED TO TOOL “OUT” PORT. REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN
RESULT IN SEVERE PERSONAL INJURY.
4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSED-CENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN LOSS OF
OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME
SYSTEM AND/OR SEVERE PERSONAL INJURY.
5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA. KEEP
BYSTANDERS CLEAR OF YOUR WORK AREA.
6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PROTECTION.
7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE, ALL
TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE
PERFORMED BY AUTHORIZED AND PROPERLY TRAINED
PERSONNEL.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE OPERA-
TION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
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