Stanley Genesis 07537 Original Instructions Manual

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Page 1

0753 7

Genesis® 07537

Hydro-Pneumatic Power Tool

Instruction Manual

Original Instruction

Hydro-Pneumatic Power Tool

Page 2

Page 3

Contents

Safety Rules 4

Speciﬁcations

Speciﬁcation for 7537 Tool 5 Tool Dimensions 5

Intent of Use 6

Putting into Service

Air Supply 7 Mechanical Cursors 8 Cursor 9 Loading and Reloading the Tool 9 Loading the Tool 10 Reloading the Tool 10 Operating Procedure 10 Mandrel Follower Springs Identiﬁcation 11 and Orientation

Nose Assemblies

Nose Jaws 12 Selecting a Nose Jaw 13 Nose Jaw Selection - Imperial 14 Nose Jaw Selection - Metric 15 Mandrels and Mandrel Follower Springs 16 Chobert® and Grovit® - Imperial 16 Chobert® and Grovit® - Metric 17 Briv® - Imperial 18 Mandrel Head Types and ‘P’ Length 19 Briv® - Metric 19 Avlug®, Avsert®, Avtronic® and Rivscrew® Imperial and Metric 20

Servicing the Tool

Daily 21 Weekly 21 MolyLithium Grease EP 3753 Safety Data 21 Molykote® 55m Grease Safety Data 22 Molykote® 111 Grease Safety Data 22 Service Kits 23

Maintenance

Dismantling 07537-00200 24-25 General Assembly and Parts List 07537-00200 26-27

Priming

Oil Details 28 Hyspin® VG 32 and AWS 32 Oil Safety Data 28 Priming Pump 28 Priming Procedure 29

Fault Diagnosis

Symptom, Possible Cause and Remedy 30

LIMITED WARRANTY

Avdel makes the limited warranty that its products will be free of defects in workmanship and materials

which occur under normal operating conditions. This Limited Warranty is contingent upon: (1) the product

being installed, maintained and operated in accordance with product literature and instructions, and (2) conﬁrmation by Avdel of

such defect, upon inspection and testing. Avdel makes the foregoing limited

warranty for a period of twelve (12) months following Avdel’s delivery of the product to the direct purchaser

from Avdel. In the event of any breach of the foregoing warranty, the sole remedy shall be to return the

defective Goods for replacement or refund for the purchase price at Avdel’s option. THE FOREGOING

EXPRESS LIMITED WARRANTY AND REMEDY ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHER WARRANTIES

AND REMEDIES. ANY IMPLIED WARRANTY AS TO QUALITY, FITNESS FOR PURPOSE, OR MERCHANTABILITY

ARE HEREBY SPECIFICALLY DISCLAIMED AND EXCLUDED BY AVDEL.

Avdel UK Limited policy is one of continuous product development and improvement and we reserve the right to change the speciﬁcation of any product without prior notice.

Page 4

Safety Rules

This instruction manual must be read with particular attention to the following safety rules, by any person installing, operating, or servicing this tool.

1 Do not use outside the design intent.

2 Do not use equipment with this tool/machine other than that recommended and supplied by Avdel UK Limited.

3 Any modiﬁcation undertaken by the customer to the tool/machine, nose assemblies, accessories or any equipment supplied by Avdel UK Limited. or

their representatives, shall be the customer’s entire responsibility. Avdel UK Limited. will be pleased to advise upon any proposed modiﬁcation.

4 The tool/machine must be maintained in a safe working condition at all times and examined at regular intervals for damage and function by trained

competent personnel. Any dismantling procedure shall be undertaken only by personnel trained in Avdel UK Limited procedures. Do not dismantle this

tool/machine without prior reference to the maintenance instructions. Please contact Avdel UK Limited. with your training requirements.

5 The tool/machine shall at all times be operated in accordance with relevant Health and Safety legislation. In the U.K. the “Health and Safety at Work

etc. Act 1974” applies. Any question regarding the correct operation of the tool/machine and operator safety should be directed to Avdel UK Limited.

6 The precautions to be observed when using this tool/machine must be explained by the customer to all operators.

7 Always disconnect the airline from the tool/machine inlet before attempting to adjust, ﬁt or remove a nose assembly.

8 Do not operate a tool/machine that is directed towards any person(s) or the operator.

9 Always adopt a ﬁrm footing or a stable position before operating the tool/machine.

10 Ensure that vent holes do not become blocked or covered and that hoses are always in good condition.

11 The operating pressure shall not exceed 7 bar (100 lbf/in

12 The combination of fastener, mandrel, hole size and sheet thickness shall be in accordance with Avdel UK Limited. Speciﬁcations.

13 Do not operate the tool if it is not ﬁtted with a complete nose assembly unless speciﬁcally instructed otherwise.

14 When using the tool, the wearing of safety glasses is required both by the operator and others in the vicinity to protect against fastener ejection, should

a fastener be placed ‘in air’. We recommend wearing gloves if there are sharp edges or corners on the application.

15 Take care to avoid entanglement of loose clothes, ties, long hair, cleaning rags etc. in the moving parts of the tool which should be kept dry and clean

for best possible grip.

16 When carrying the tool from place to place keep hands away from the trigger/lever to avoid inadvertent startup.

17 Excessive contact with hydraulic oil should be avoided. To minimize the possibility of rashes, care should be taken to wash thoroughly.

IMPORTANT

While a small amount of wear and marking will naturally occur through normal and correct use of mandrels, they must be regularly

examined for excessive wear and marking, with particular attention to the head diameter, the tail jaw gripping area of the shank

or heavy pitting of the shank and any mandrel distortion. Mandrels which fail during use could forcibly exit the tool. It is the

customer‘s responsibility to ensure that mandrels are replaced before any excessive levels or wear and always before the maximum

recommended number of placings. Contact your Avdel representative who will let you know what that figure is by measuring the

broach load of your application with a calibrated test tool. These tools can also be purchased under Part Number 07900-09080,

supplied with all necessary information for testing in this manual.

Page 5

Specification for 07537 Tool

Tool Dimensions

Specifications

Air Pressure Minimum - Maximum 5-7 bar (70-100 lbf/in2)

Free Air Volume Required @ 5.1 bar /75 lbf/in2 2.6 litres (0.09 ft3)

Stroke Minimum 28.0 mm (1.10 in)

Pull Force @ 5.5 bar /80 lbf/in2 3.89 kN (875 lbf)

Cycle time Approximately 1 second

Noise Level Less than 70 dB(A)

Weight Tool 2.3 kg (5.06 lb)

Vibration Less than 2.5 m/s2 (8 ft/s2)

07537

475

18.70

338

13.30

110

120

121

150

2.36

3.85

163

6.41

140

5.51

1.96

07537

Part Number 07537-00200

Page 6

Intent of Use

The pneumatic 07537 tool is a handheld lightweight tool designed to place Avdel® speed fasteners (except 1/16” Avlug®) making it ideal for batch or ﬂow-line assembly in a wide variety of applications throughout all industries.

Part numbers are shown to order a complete tool but no nose equipment.

The tool part number for the 07537 model is 07537-00200. See the general assemblies on pages 26-27.

The tool will place most repetition fasteners, as shown in the table below.

The tool is used with speciﬁc nose equipment. Reference must be made to the Nose Equipment section of the manual when selecting compatible components for the type and size of fastener used in your application (see pages 12-20). Nose jaw dimensions are shown on page 13.

FASTENER NAME

FASTENER SIZE

/32"

/8"5/32"3/16"

/4"

2.5mm

2.8mm

3mm 3.5mm 4mm 6mm

M2.5 4-40

UNC

M3 6-32 UNC

CHOBERT

● ● ● ● ●

GROVIT

● ● ● ●

AVLUG

● ●

BRIV

● ● ● ● ●

RIVSCREW

● ● ● ●

AVTRONIC

●

AVSERT

● ●

Page 7

Air Supply

Putting into Service

All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and ﬁltering systems on the main air supply. These should be ﬁtted within 3 metres of the tool (see diagram below) to ensure maximum tool life and minimum tool maintenance.

Air supply hoses should have a minimum working effective pressure rating of 150% of the maximum pressure produced in the system or 10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured where operating conditions may result in hoses being damaged. All air hoses MUST have a minimum bore diameter of 6.4 millimetres or 1/4 inch.

Read servicing daily details page 21.

07537

STOP COCK

(USED DURING MAINTENANCE

OF FILTER/REGULATOR UNIT)

TAKE OFF POINT FROM MAIN SUPPLY

MAIN SUPPLY DRAIN POINT

PRESSURE REGULATOR AND FILTER (DRAIN DAILY)

3 METRES MAXIMUM

Page 8

Mechanical Cursors

Putting into Service

For reference there are three different mechanical cursor types:

• 07271-01100 Used for Standard mandrels and 5/32” Disposable mandrels

• 07279-05843 Used for 1/8” Disposable mandrels

• 07279-05845 Used for 3/16” Disposable mandrels

The difference in the above assemblies is the internal diameter of the End Plug.

These are colour coded see below:

END PLUG

0753 7



0753 7



SPRING

LOADED END

CURSOR

NOSE

JAWS

TOOL

BARREL

END PLUG

MECHANICAL CURSOR

PART NO.

END PLUG

PART NO.

COLOUR

HOLE DIAMETER

(mm)

07271-01100 07150-00402 PLAIN STEEL 2.7

07279-05843 07159-05844 GOLD 2.2

07279-05845 07159-05846 SILVER 3.3

Page 9

Cursor

Loading and Reloading the Tool

Putting into Service

While the cursor will be ﬁtted the correct way round when the tool is supplied, we recommend that you check its orientation before ﬁtting the nose equipment. The sprung loaded, slightly concave, end of the cursor should point towards the front of the tool as shown in the illustration.

When ﬁtted the correct way round, the cursor will easily slide out of the barrel when a mandrel is pushed into its centre then pulled back.

To reverse the orientation of the cursor, follow these steps:

Item numbers in bold refer to the general assembly and parts list for the 07537-00200 on pages 26-27.

• Remove the clip 48 and slide off end cap 50.

• Using an Allen Key, remove one cap head screw 5 ensuring that any

trapped air is exhausted. remove the second cap head screw 5.

• Pull out rear plug 47.

• Pull out tail jaw piston assembly 51 together with jaws 34.

• Lift out spring 35 and jaw housing 41.

• Insert a mandrel into the hole in the rear end of barrel 44 until it protrudes

through the front of the barrel, then pull out the mandrel and cursor together through the front.

• Reassemble components in reverse order.

• Insert Mechanical Cursor Assembly 36 into the front of the barrel, correct way round.

When ordering a complete tool or system you will normally be supplied with all the nose equipment required for the fastener to be placed. To identify nose equipment components or to select the correct elements, read the nose equipment section, on pages 12-20.

If you have been supplied with a nose jaw, mandrels and mandrel follower springs proceed with loading the tool and ﬁtting the nose equipment as shown overleaf.

IMPORTANT

If ﬁtted incorrectly, the cursor will not allow feeding of the fasteners.

IMPORTANT

The procedure for loading the tool and for ﬁtting the nose equipment to the tool is integral.

Item numbers in bold refer to the general assembly and parts list for the 07537-00200 on pages 26-27.

SPRING

LOADED END

CURSOR

NOSE

JAWS

TOOL

BARREL

Page 10

Loading the Tool

Reloading the Tool

Operating Procedure

Putting into Service

• Connect the air supply to the tool.

• Open tail jaws 34 which grip the mandrel, by switching off the tail jaw switch (items 22 and 23).

• Screw selected nose jaws onto barrel 44 of the tool.

•* Insert a mandrel into the tail end of the fasteners through the paper pod.

• Slide the mandrel follower spring onto the mandrel ensuring correct orientation, as shown in the table on page 11.

• Gripping the tail end of the mandrel, tear off the paper pod from around the fasteners.

• Open the nose jaws either by rotating the outer ring on Cam operated jaws or by pushing outwards on the jaw ends, as illustrated below left.

• Insert the previously assembled mandrel, mandrel follower spring and fasteners into the nose jaws until the ﬁrst fastener to be placed is protruding

from the nose jaw.

• Close the nose jaws and adjust so that the ﬁrst fastener protrudes by 1.5mm - 3mm (

/16” to 1/8”), as shown in the il lus tra tion below right.

• Close the tail jaws to ensure the mandrel is gripped, by switching on the tail jaw switch (items 22 and 23).

• Push the fastener, protruding from the nose jaws, fully into the application holes ensuring that the tool is held square.

• Operate the trigger without releasing - the mandrel head is pulled through the fastener, forming the fastener into the application.

• Remove the tool.

• Release the trigger. The next fastener will be automatically presented through the nose jaws, ready for placing.

• Open tail jaws 34 of tool.

• Open the nose jaws and pull the empty mandrel and mandrel follower spring out of the tool.

• Reload the tool by following the above instructions, starting at stage •*.

IMPORTANT

You must check that the cursor orientation and the nose equipment are correct before at tempt ing to operate the tool.

Item numbers in bold refer to the general assembly and parts list for the 07537-00200 on pages 26-27.

1.5mm - 3mm (

/16" - 1/8")

Page 11

Putting into Service

MANDREL FOLLOWER SPRINGS IDENTIFICATION AND ORIENTATION

FASTENER

NOSE JAW

(SEE NOSE EQUIPMENT SECTION)

MANDREL SIZE MANDREL/MANDREL FOLLOWER SPRING AND FASTENER ASSEMBLY

NAME SIZE

BRIV

/32" STANDARD TAPERED ALL

MANDREL FOLLOWER SPRING

MANDREL

SPRING

FERRULE

MANDREL HEAD

/32"

LIMITED ACCESS & LIMITED ACCESS

CAM OPERATED

ALL

/8" ALL ALL

/32" ALL ALL

/16" ALL ALL

6mm STANDARD

ALL EXCEPT 3rd

OVERSIZE

CHOBERT

AVLUG

GROVIT

/32"

ALL EXCEPT STANDARD TAPERED,

LIMITED ACCESS

ALL

/32"

STANDARD TAPERED, LIMITED

ACCESS

ALL

/8" ALL ALL

CHOBERT

GROVIT

/32" ALL

ALL EXCEPT 3rd

OVERSIZE

/32" ALL 3rd OVERSIZE

/16" ALL

ALL EXCEPT

2nd OVERSIZE

/16" ALL 2nd OVERSIZE

CHOBERT

® 1

/4" ALL ALL

RIVSCREW

2.8mm 3mm

ALL ALL

3.5mm 4mm

ALL ALL

AVSERT

2.5mm

4 × 40

UNC

ALL ALL

3mm

6 × 32

UNC

ALL ALL

AVSERT

2.5mm ALL ALL

2.8mm ALL EXCEPT LIMITED ACCESS ALL

2.8mm LIMITED ACCESS ALL

Page 12

Nose Jaws

Nose Assemblies

IMPORTANT

To avoid complete dismantling of the tool it is essential to check the orientation of the cursor before ﬁtting the nose equipment

to the tool. See ‘CURSOR’ section on page 9.

It is essential that the correct nose equipment is ﬁtted to the tool to ensure both effective placing of the fastener and SAFE

operation of the tool. READ THE SAFETY INSTRUCTIONS page 4 carefully.

On speed fastening tools such as 0753 MkII type, the nose equipment always consists of three elements: a nose jaw, a mandrel and a mandrel follower spring. All three items are matched to the fastener being placed and to the hole size in the application.

To identify the correct combination of nose equipment to ﬁt your tool ﬁrst select a nose jaw by reading the section below then read the mandrel section to select part numbers both for the mandrel itself and for the mandrel follower spring. Mandrels and mandrel follower springs are illustrated on page 11.

To ﬁt the nose equipment, follow the ‘Loading the Tool’ procedure page 10.

Nose Jaws can be categorised into 7 different basic shapes as illustrated opposite, even though internal dimensions will vary according to the fastener it is intended for. Exact dimensions referring to the letters in the illustrations opposite are indicated in the ‘Nose Jaw Selection Tables’ on pages 14-15.

For a particular shape, there may be several options of end form giving access beneﬁts or fastener placing enhancement.

Flat

• Normal end form of all nose jaws.

• Suitable on all applications with no access restrictions.

Universal

• Designed for use with universal head Chobert

fasteners.

• Can also be used with Briv

fasteners to obtain the highest possible clench. Note this reduces the maximum grip range of the Briv® fastener by

approximately 0.015” (0.4mm).

Recessed

• For use with Briv

fasteners ONLY.

• It gives a higher clench than a ﬂat end form but less than a universal end form, with no reduction of the grip range of the fastener.

Tapered

• Available as shown in the ‘Nose Jaw Selection Tables’.

• Allows greater accessibility than a ﬂat end form and places the same range.

Head Forming

• For use with Rivscrew

fasteners ONLY.

• Deforms the head of the fastener to achieve good clench.

IMPORTANT

The wrong nose jaw could result in an incorrectly placed fastener or incorrect clench.

Page 13

Selecting a Nose Jaw

Nose Assemblies

Available in 4 different end forms to place all fasteners (except Rivscrew). Suitable on applications with no or little access re stric tion.

• List the name, size and material of the fastener to be placed.

• Look for this fastener in the ﬁrst column of the nose jaw selection tables on page 14 if you use

imperial measurements and on page 15 if you use metric units.

• Looking right across the table, take note of which nose jaws are available. ONLY those shown

are available.

• Select which is most suitable for your application by referring to the respective nose jaw

drawing. If your application has no access restriction, you should select the standard shape with a ﬂat end form with or without a cam.

Available as shown in NOSE JAW SE LEC TION TABLE. Allows access into very restrictive ap pli ca tions.

Available as shown in NOSE JAW SELECTION TABLE overleaf. Equivalent functions to the Standard and Limited Access above with the addition of a cam to ease and speed up the nose jaw opening thus the pod reloading procedure.

Available as shown in NOSE JAW SE LEC TION TABLE. Allows more penetration into applications with restricted access. Mandrels must be curved by hand to follow the shape of the jaw.

Available to place most of the fasteners. Allows more penetration into applications with no other access restriction.

Dimensions shown in bold are millimetres. Other dimensions are in inches.

'D'

'E'

'B'

28.6

1.125

33.5

1.32

FLAT UNIVERSAL RECESSED TAPERED

STANDARD

FLAT UNIVERSAL RECESSED

LONG

'D'

'E'

'B'

28.6

1.125

'F'

33.5

1.32

LONG CURVED

RIVET

'F'

mm in.

/8 .620 15.7

/32 .690 17.5

/16 .720 18.3

FLAT RECESSED

'D'

'E'

'B'

20.5

0.81

41.4

1.63

FLAT

LIMITED ACCESS

'D'

'E'

'B'

28.6

1.25

1.34

FLAT HEAD FORMING (HF)

STANDARD CAM OPERATED

'D'

'E'

'B'

28.6

1.25

1.34

FLAT

LONG CAM OPERATED

'D'

'E'

'B'

28.6

1.25

37.1

1.46

FLAT

LIMITED ACCESS CAM OPERATED

Page 14

Nose Jaw Selection - Imperial

Nose Assemblies

The ‘REF Nş’ column cross references with the ‘REF Nş’ columns in the mandrel section. It identiﬁes both the mandrel and mandrel follower spring required for a particular nose jaw with a speciﬁc fastener.

# These nose jaws are suitable for placing Chobert

rivets with a Universal Head Form. When used on the equivalent size of Briv®, the highest possible

clench is achieved. Note when using Briv® fasteners, the maximum grip is reduced by approximately 0.015“ (0.4mm).

FASTENER

REF.

Nº

NOSE JAW

TYPE AND END FORM PART Nº

DIMENSIONS

'B' 'D' 'E'

3/32" CHOBERT®

&GROVIT

1 STANDARD - FLAT 07150-03003 .36 1.30 .16

1 STD. CAM OPERATED - FLAT 07170-04500 .36 1.30 .16 2 STANDARD - TAPERED 07170-03103 .36 1.30 .16 4 LONG - FLAT 07150-04003 .41 2.30 .16

1/8" CHOBERT®

&GROVIT

5 STANDARD - FLAT 07150-03004 .41 1.18 .20 5 STANDARD - TAPERED 07170-03104 .41 1.19 .20 6 LONG - FLAT 07150-04004 .41 2.18 .20 6 LONG CURVED - FLAT 07150-05004 .41 2.12 .20

5/32" CHOBERT®

&GROVIT

7 STANDARD - FLAT 07150-03005 .48 1.30 .24 7 STANDARD - TAPERED 07150-03105 .44 1.30 .24 8 LONG - FLAT 07150-04005 .48 2.30 .24

8 LONG CURVED - FLAT 07150-05005 .48 2.23 .24

3/16" CHOBERT®

&GROVIT

9 STANDARD - FLAT 07150-03006 .56 1.18 .33

9 STANDARD - TAPERED 07150-03106 .56 1.18 .33 10 LONG - FLAT 07150-04006 .56 2.30 .33 10 LONG CURVED - FLAT 07150-05006 .56 2.21 .33

1/4" CHOBERT

11 STANDARD - FLAT 07150-03008 .64 1.18 .39 12 LONG - FLAT 07150-04008 .64 2.18 .39

3/32" BRIV® Brass

only

13 STANDARD - TAPERED 07170-03103 .36 1.30 .15 14 LIMITED ACCESS 07274-01000 .22 1.07 .16

1/8" BRIV® Al. Alloy,

Brass, Steel

15 STANDARD - FLAT 07150-03004 .41 1.18 .20 15 STANDARD - TAPERED 07170-03104 .41 1.19 .20 16 LONG - RECESSED 07170-03204 .41 2.18 .30 16 LONG CURVED - RECESSED 07170-03304 .41 2.12 .30

5/32" BRIV® Al.

Alloy, Brass, Steel

17 STANDARD - FLAT 07150-03005 .48 1.30 .24 18 LONG - FLAT 07150-04005 .48 2.30 .24 18 LONG CURVED - FLAT 07150-05005 .48 2.23 .24

5/32" BRIV® St.Steel only

19 STANDARD - FLAT 07150-03005 .48 1.30 .24 20 LONG - FLAT 07150-04005 .48 2.30 .24 20 LONG CURVED - FLAT 07150-05005 .48 2.23 .24

3/16" BRIV® Al.

Alloy, Brass, Steel

21 STANDARD - FLAT 07150-03006 .56 1.18 .33 22 LONG - FLAT 07150-04006 .56 2.30 .33 22 LONG CURVED - FLAT 07150-05006 .56 2.21 .33

3/16" BRIV® St.Steel only

23 STANDARD - FLAT 07150-03006 .56 1.18 .33 24 LONG - FLAT 07150-04006 .56 2.30 .33 24 LONG CURVED - FLAT 07150-05006 .56 2.21 .33

6mm BRIV® Al.

Alloy, Steel

25 STD. CAM OPERATED 07170-05600 .64 1.21 .52 26 LONG CAM OPERATED 07170-05700 .64 2.19 .52

3/32" AVLUG

27 STANDARD - FLAT 07150-03003 .36 1.30 .16 27 STD. CAM OPERATED - FLAT 07170-04500 .36 1.30 .16 28 LONG CURVED - FLAT 07150-05003 .41 2.28 .16

1/8" AVLUG

29 STANDARD - FLAT 07150-03004 .41 1.18 .20 29 STD. CAM OPERATED - FLAT 07170-04600 .41 1.18 .20 30 LONG CURVED - FLAT 07150-05004 .41 2.12 .20

2.5mm. 4-40 UNC AVSERT

31 STANDARD - FLAT 07150-03003 .36 1.30 .16

3.0mm, 6-32 UNC AVSERT

32 STANDARD - FLAT 07150-03004 .41 1.18 .20

2.5mm AVTRONIC®33 STANDARD - FLAT 07150-03003 .36 1.30 .16 34 LONG - FLAT 07150-04003 .41 2.30 .16

2.8mm AVTRONIC®35 STANDARD - FLAT 07271-05600 .36 1.30 .16 37 LONG - FLAT 07271-05900 .41 2.30 .16

2.8mm RIVSCREW®38 STD. CAM OPERATED - HF 07271-03000 .41 1.18 .24

3.0mm RIVSCREW®39 STD. CAM OPERATED - HF 07271-03000 .41 1.18 .24

3.5mm RIVSCREW®40 STD. CAM OPERATED - HF 07271-03500 .41 1.18 .24

4.0mm RIVSCREW

41 STD. CAM OPERATED - HF 07271-04000 .41 1.18 .25

REF.

Nº

NOSE JAW

TYPE AND END FORM PART Nº

DIMENSIONS

'B' 'D' 'E'

1 # STANDARD - UNIVERSAL 07150-03203 .36 1.33 .24

1 LTD. ACCESS CAM OPERATED 07177-03003 .20 1.18 .16 3 LIMITED ACCESS 07274-01000 .22 1.07 .16 4 LONG CURVED - FLAT 07150-05003 .41 2.28 .16 5 # STANDARD - UNIVERSAL 07150-03204 .41 1.22 .32 5 STD. CAM OPERATED - FLAT 07170-04600 .41 1.18 .20 6 # LONG - UNIVERSAL 07150-04204 .41 2.22 .30 6 LONG CAM OPERATED - FLAT 07170-05000 .41 2.18 .20 7 # STANDARD - UNIVERSAL 07150-03205 .48 1.35 .41 7 STD. CAM OPERATED - FLAT 07170-04700 .48 1.30 .24 8 # LONG - UNIVERSAL 07150-04205 .48 2.35 .42

8 LONG CAM OPERATED - FLAT 07170-05100 .48 2.30 .24 9 # STANDARD - UNIVERSAL 07150-03206 .56 1.24 .47 9 STD. CAM OPERATED - FLAT 07170-04800 .56 1.18 .33

10 # LONG - UNIVERSAL 07150-04206 .56 2.39 .48 10 LONG CAM OPERATED - FLAT 07170-05200 .56 2.30 .33 11 STD. CAM OPERATED - FLAT 07170-04900 .64 1.18 .39 12 LONG CAM OPERATED - FLAT 07170-05300 .64 2.18 .39 14 LTD. ACCESS CAM OPERATED 07177-03003 .20 1.18 .16

- - - - - 15 STANDARD - RECESSED 07170-03004 .41 1.20 .30 16 LONG - FLAT 07150-04004 .41 2.18 .20 16 LONG CURVED - FLAT 07150-05004 .41 2.12 .20

- - - - - 17 STANDARD - RECESSED 07170-03005 .48 1.32 .41 18 LONG - RECESSED 07170-03205 .48 2.30 .41 18 LONG CURVED - RECESSED 07170-03305 .48 2.23 .41 19 STANDARD - RECESSED 07170-03005 .48 1.32 .41 20 LONG - RECESSED 07170-03205 .48 2.30 .41 20 LONG CURVED - RECESSED 07170-03305 .48 2.23 .41 21 STANDARD - RECESSED 07170-03006 .56 1.20 .47 22 LONG - RECESSED 07170-03206 .56 2.30 .47 22 LONG CURVED - RECESSED 07170-03306 .56 2.21 .47 23 STANDARD - RECESSED 07170-03006 .56 1.20 .47 24 LONG - RECESSED 07170-03206 .56 2.30 .47 24 LONG CURVED - RECESSED 07170-03306 .56 2.21 .47 25 STANDARD - FLAT 07170-05800 .64 1.21 .52 26 LONG - FLAT 07170-05900 .64 2.19 .52 27 STANDARD - TAPERED 07150-03103 .36 1.30 .16 28 LONG - FLAT 07150-04003 .41 2.30 .16

- - - - -

29 STANDARD - TAPERED 07170-03104 .41 1.19 .20 30 LONG - FLAT 07150-04004 .41 2.18 .20 30 LONG CAM OPERATED - FLAT 07170-05000 .41 2.18 .20

- - - - - -

32 STD. CAM OPERATED - FLAT 07170-04600 .41 1.18 .20

33 LTD. ACCESS CAM OPERATED 07271-08000 .41 1.18 .16

36 LTD. ACCESS CAM OPERATED 07271-08100 .40 1.18 .16

- - - - - -

Page 15

Nose Jaw Selection - Metric

Nose Assemblies

# These nose jaws are suitable for placing Chobert® rivets with a Universal Head Form. When used on the equivalent size of Briv®, the highest possible clench is achieved. Note that when using Briv® fasteners, the maximum grip is reduced by approximately 0.015“ (0.4mm).

FASTENER

REF.

Nº

NOSE JAW

TYPE AND END FORM PART Nº

DIMENSIONS

'B' 'D' 'E'

3/32" CHOBERT®

&GROVIT

1 STANDARD - FLAT 07150-03003 9.14 33.02 4.06

1 STD. CAM OPERATED - FLAT 07170-04500 9.14 33.02 4.06

2 STANDARD - TAPERED 07170-03103 9.14 33.02 4.06

4 LONG - FLAT 07150-04003 10.41 58.42 4.06

1/8" CHOBERT®

&GROVIT

5 STANDARD - FLAT 07150-03004 10.41 29.97 5.08

5 STANDARD - TAPERED 07170-03104 10.41 30.23 5.08

6 LONG - FLAT 07150-04004 10.41 55.37 5.08

6 LONG CURVED - FLAT 07150-05004 10.41 53.85 5.08

5/32" CHOBERT®

&GROVIT

7 STANDARD - FLAT 07150-03005 12.19 33.02 6.10

7 STANDARD - TAPERED 07150-03105 11.18 33.02 6.10

8 LONG - FLAT 07150-04005 12.19 58.42 6.10

8 LONG CURVED - FLAT 07150-05005 12.19 56.64 6.10

3/16" CHOBERT®

&GROVIT

9 STANDARD - FLAT 07150-03006 14.22 29.97 8.38

9 STANDARD - TAPERED 07150-03106 14.22 29.97 8.38

10 LONG - FLAT 07150-04006 14.22 58.42 8.38

10 LONG CURVED - FLAT 07150-05006 14.22 56.13 8.38

1/4" CHOBERT

11 STANDARD - FLAT 07150-03008 16.26 29.97 9.91

12 LONG - FLAT 07150-04008 16.26 55.37 9.91

3/32" BRIV® Brass

only

13 STANDARD - TAPERED 07170-03103 9.14 33.02 3.81

14 LIMITED ACCESS 07274-01000 5.59 27.18 4.06

1/8" BRIV® Al.

Alloy, Brass, Steel

15 STANDARD - FLAT 07150-03004 10.41 29.97 5.08

15 STANDARD - TAPERED 07170-03104 10.41 30.23 5.08

16 LONG - RECESSED 07170-03204 10.41 55.37 7.62

16 LONG CURVED - RECESSED 07170-03304 10.41 53.85 7.62

5/32" BRIV® Al.

Alloy, Brass, Steel

17 STANDARD - FLAT 07150-03005 12.19 33.02 6.10

18 LONG - FLAT 07150-04005 12.19 58.42 6.10

18 LONG CURVED - FLAT 07150-05005 12.19 56.64 6.10

5/32" BRIV®

St.Steel only

19 STANDARD - FLAT 07150-03005 12.19 33.02 6.10

20 LONG - FLAT 07150-04005 12.19 58.42 6.10

20 LONG CURVED - FLAT 07150-05005 12.19 56.64 6.10

3/16" BRIV® Al.

Alloy, Brass, Steel

21 STANDARD - FLAT 07150-03006 14.22 29.97 8.38

22 LONG - FLAT 07150-04006 14.22 58.42 8.38

22 LONG CURVED - FLAT 07150-05006 14.22 56.13 8.38

3/16" BRIV®

St.Steel only

23 STANDARD - FLAT 07150-03006 14.22 29.97 8.38

24 LONG - FLAT 07150-04006 14.22 58.42 8.38

24 LONG CURVED - FLAT 07150-05006 14.22 56.13 8.38

6mm BRIV® Al.

Alloy, Steel

25 STD. CAM OPERATED 07170-05600 16.33 30.65 13.14

26 LONG CAM OPERATED 07170-05700 16.33 55.65 13.14

3/32" AVLUG

27 STANDARD - FLAT 07150-03003 9.14 33.02 4.06

27 STD. CAM OPERATED - FLAT 07170-04500 9.14 33.02 4.06

28 LONG CURVED - FLAT 07150-05003 10.41 57.91 4.06

1/8" AVLUG

29 STANDARD - FLAT 07150-03004 10.41 29.97 5.08

29 STD. CAM OPERATED - FLAT 07170-04600 10.41 29.97 5.08

30 LONG CURVED - FLAT 07150-05004 10.41 53.85 5.08

2.5mm. 4-40 UNC AVSERT

31 STANDARD - FLAT 07150-03003 9.14 33.02 4.06

3.0mm, 6-32 UNC AVSERT

32 STANDARD - FLAT 07150-03004 10.41 29.97 5.08

2.5mm AVTRONIC

33 STANDARD - FLAT 07150-03003 9.14 33.02 4.06

34 LONG - FLAT 07150-04003 10.41 58.42 4.06

2.8mm AVTRONIC

35 STANDARD - FLAT 07271-05600 9.14 33.02 4.06

37 LONG - FLAT 07271-05900 10.41 58.42 4.06

2.8mm RIVSCREW®38 STD. CAM OPERATED - HF 07271-03000 10.41 29.97 6.10

3.0mm RIVSCREW®39 STD. CAM OPERATED - HF 07271-03000 10.41 29.97 6.10

3.5mm RIVSCREW®40 STD. CAM OPERATED - HF

07271-03500 10.41 29.97 6.10

4.0mm RIVSCREW®41 STD. CAM OPERATED - HF 07271-04000 10.41 29.97 6.35

REF.

Nº

NOSE JAW

TYPE AND END FORM PART Nº

DIMENSIONS

'B' 'D' 'E'

1 # STANDARD - UNIVERSAL 07150-03203 9.14 33.78 6.10

1 LTD. ACCESS CAM OPERATED 07177-03003 5.08 29.97 4.06

3 LIMITED ACCESS 07274-01000 5.59 27.18 4.06

4 LONG CURVED - FLAT 07150-05003 10.41 57.91 4.06

5 # STANDARD - UNIVERSAL 07150-03204 10.41 30.99 8.13

5 STD. CAM OPERATED - FLAT 07170-04600 10.41 29.97 5.08

6 # LONG - UNIVERSAL 07150-04204 10.41 56.39 7.62

6 LONG CAM OPERATED - FLAT 07170-05000 10.41 55.37 5.08

7 # STANDARD - UNIVERSAL 07150-03205 12.19 34.29 10.41

7 STD. CAM OPERATED - FLAT 07170-04700 12.19 33.02 6.10

8 # LONG - UNIVERSAL 07150-04205 12.19 59.69 10.67

8 LONG CAM OPERATED - FLAT 07170-05100 12.19 58.42 6.10

9 # STANDARD - UNIVERSAL 07150-03206 14.22 31.50 11.94

9 STD.CAM OPERATED - FLAT 07170-04800 14.22 29.97 8.38

10 # LONG - UNIVERSAL 07150-04206 14.22 60.71 12.19

10 LONG CAM OPERATED - FLAT 07170-05200 14.22 58.42 8.38

11 STD. CAM OPERATED - FLAT 07170-04900 16.26 29.97 9.91

12 LONG CAM OPERATED - FLAT 07170-05300 16.26 55.37 9.91

14 LTD. ACCESS CAM OPERATED 07177-03003 5.08 29.97 4.06

- - - - - -

15 STANDARD - RECESSED 07170-03004 10.41 30.48 7.62

16 LONG - FLAT 07150-04004 10.41 55.37 5.08

16 LONG CURVED - FLAT 07150-05004 10.41 53.85 5.08

- - - - - -

17 STANDARD - RECESSED 07170-03005 12.19 33.53 10.41

18 LONG - RECESSED 07170-03205 12.19 58.42 10.41

18 LONG CURVED - RECESSED 07170-03305 12.19 56.64 10.41

19 STANDARD - RECESSED 07170-03005 12.19 33.53 10.41

20 LONG - RECESSED 07170-03205 12.19 58.42 10.41

20 LONG CURVED - RECESSED 07170-03305 12.19 56.64 10.41

21 STANDARD - RECESSED 07170-03006 14.22 30.48 11.94

22 LONG - RECESSED 07170-03206 14.22 58.42 11.94

22 LONG CURVED - RECESSED 07170-03306 14.22 56.13 11.94

23 STANDARD - RECESSED 07170-03006 14.22 30.48 11.94

24 LONG - RECESSED 07170-03206 14.22 58.42 11.94

24 LONG CURVED - RECESSED 07170-03306 14.22 56.13 11.94

25 STANDARD - FLAT 07170-05800 16.33 30.65 13.14

26 LONG - FLAT 07170-05900 16.33 55.65 13.14

27 STANDARD - TAPERED 07150-03103 9.14 33.02 4.06

28 LONG - FLAT 07150-04003 10.41 58.42 4.06

- - - - - -

29 STANDARD - TAPERED 07170-03104 10.41 30.23 5.08

30 LONG - FLAT 07150-04004 10.41 55.37 5.08

30 LONG CAM OPERATED - FLAT 07170-05000 10.41 55.37 5.08

- - - - - -

32 STD. CAM OPERATED - FLAT 07170-04600 10.41 29.97 5.08

33 LTD. ACCESS CAM OPERATED 07271-08000 10.41 29.97 4.06

- - - - - -

36 LTD. ACCESS CAM OPERATED 07271-08100 10.16 29.97 4.06

- - - - - -

Page 16

Mandrels and Mandrel Follower Springs

Chobert

and Grovit® - Imperial

Nose Assemblies

Mandrels and mandrel follower springs, illustrated on page 11 need to be selected to suit the fastener type and size as well as the size of the hole in the application. Use of the wrong mandrel could increase the risk of breakage and the wear of the mandrel head. Feeding problems could occur if the wrong mandrel follower spring is used.

For mandrel or mandrel follower spring selection, follow instructions on page 18.

IMPORTANT

READ THE SAFETY INSTRUCTIONS page 4 carefully.

While a small amount of wear and marking will naturally occur through normal and correct use of mandrels, they must be regularly

examined for excessive wear and marking, with particular attention to the head diameter, the tail jaw gripping area of the shank or heavy pitting of the shank and any mandrel distortion. Mandrels which fail during use could forcibly exit the tool. It is the custom er’s responsibility to ensure that mandrels are replaced before any ex ces sive levels of wear and always before the maximum

recommended number of placings. Contact your Avdel. rep re sent a tive who will let you know what that ﬁgure is by measuring the

broach load of your application with our calibrated measuring tool. These tools can also be purchased under part number 07900-

09080, supplied with all necessary information for testing.

# S/R: Short Reach Mandrel. See page 18-19 for explanation.

FASTENER

REF. NºHOLE

SIZE

STANDARD MANDREL – GREEN

HEAD ØMANDREL

PART Nº

P. MAX

# S/R MANDREL

PART Nº

P MAX.

3/32" CHOBERT®

&GROVIT

1 AS REC. .0725 07150-06003 .166 07150-08003 .071 1 - - - - - 2 AS REC. .0725 07150-06003 .166 07150-08003 .071 2 - - - - - 3 AS REC. .0725 07150-06003 .166 07150-08003 .071 3 - - - - - 4 AS REC. .0725 07150-07003 .166 07150-09003 .071

1/8" CHOBERT®

&GROVIT

5 AS REC. .088 07150-06004 .216 07150-08004 .090 6 AS REC. .088 07150-07004 .216 07150-09004 .090

5/32" CHOBERT®

&GROVIT

7 AS REC. .107 07150-06005 .244 07150-08005 .100 7 - - - - - 8 AS REC. .107 07150-07005 .244 07150-09005 .100 8 - - - - - -

3/16" CHOBERT®

&GROVIT

9 AS REC. .132 07150-06006 .247 07150-08006 .102

9 - - - - - 10 AS REC. .132 07150-07006 .247 07150-09006 .102 10 - - - - - -

1/4" CHOBERT

11 AS REC. .184 07150-06008 .268 07150-08008 .110 12 AS REC. .184 07150-07008 .268 07150-09008 .110

HOLE

SIZE

1ST OVERSIZE MANDREL – YELLOW

SPRING PART

Nº

HEAD ØMANDREL

PART Nº

P. MAX

# S/R MANDREL

PART Nº

P MAX.

+.0015 .074 07150-06303 .174 - - 07150-06803

+.0035 .076 - - 07150-08103 .078 07150-06803

+.0015 .074 07150-06303 .174 07170-06873

+.0035 .076 - - 07150-08103 .078 07170-06873

+.0015 .074 07150-06303 .174 - - 07170-06903

+.0035 .076 - - 07150-08103 .078 07170-06903

+.0035 .076 - - 07150-09103 .078 07150-07803

+.004 .092 07150-06104 .237 07150-08104 .098 07150-06804

+.004 .092 07150-07104 .237 07150-09104 .098 07150-07804

+.008 .115 07150-06105 .284 07150-08105 .116 07170-06875

- - - - - - -

+.008 .115 07150-07105 .284 07150-09105 .116 07170-07875

- - - - - - -

+.014 .146 07150-06106 .320 07150-08106 .130 07170-06876

- - - - - - -

+.014 .146 07150-07106 .320 07150-09106 .130 07170-07876

- - - - - - -

+.012 .196 07150-06108 .330 07150-08108 .134 07150-06808

+.012 .196 07150-07108 .330 07150-09108 .134 07150-07808

FASTENER REF. Nº

HOLE

SIZE

2ND OVERSIZE MANDREL - BLUE

HEAD ØMANDREL

PART Nº

P. MAX

# S/R MANDREL

PART Nº

P MAX.

3/32" CHOBERT®

&GROVIT

1 + .0035 .076 07150-06103 .185 - - 1 - - - - - -

2 + .0035 .076 07150-06103 .185

2 - - - - - 3 + .0035 .076 07150-06103 .185 - 3 - - - - - 4 + .0035 .076 07150-07103 .185 - -

1/8" CHOBERT®

&GROVIT

5 + .010 .098 07150-06204 .268 07150-08204 .110 6 + .010 .098 07150-07204 .268 07150-09204 .110

5/32" CHOBERT®

&GROVIT

7 + .015 .122 07150-06205 .320 07150-08205 .130 7 - - - - - 8 + .015 .122 07150-07205 .320 07150-09205 .130 8 - - - - - -

3/16" CHOBERT®

&GROVIT

9 - - - - - -

9 + .024 .156 07150-06206 .372 07150-08206 .150 10 - - - - - 10 + .024 .156 07150-07206 .372 07150-09206 .150

1/4" CHOBERT

11 - - - - - 12 - - - - - -

HOLE

SIZE

3RD OVERSIZE MANDREL – RED

SPRING PART

Nº

HEAD ØMANDREL

PART Nº

P. MAX

# S/R MANDREL

PART Nº

P MAX.

- - - - - - 07150-06803

- - - - - - -

07170-06873

- - - - - - -

- - - - - - 07170-06903

- - - - - - -

- - - - - - 07150-07803 +.014 .102 07150-06304 .288 07150-08304 .118 07150-06804 +.014 .102 07150-07304 .288 07150-09304 .118 07150-07804

- - - - - - 07170-06875 +.025 .132 07150-06305 .372 07150-08305 .150 07150-06805

- - - - - - 07170-07875 +.025 .132 07150-07305 .372 07150-09305 .150 07150-07805

- - - - - - -

- - - - - - 07150-06806

- - - - - - -

- - - - - - 07150-07806

- - - - - - -

Page 17

Chobert® and Grovit® - Metric

Nose Assemblies

Tables below left and right and over the next four pages list part numbers of all mandrels and mandrel follower springs available per fastener or group of fasteners, i.e. for Chobert® and Grovit® on these pages.

While fastener sizes are always shown in their speciﬁed units, each table has been produced twice to offer dimensions in imperial units on the left-hand page then in metric units on the right-hand page. These ‚Mandrel Selection‘ tables cross-reference with the ‚Nose Jaw Selection‘ tables on pages 14-15 through the ‘Ref. Nş’ column. It is the diameter of the head at the end of a mandrel which when pulled through controls the expansion of the fastener body.

While there are different head shapes to suit different types of fasteners (see illustration on page 19), progressive head sizes are needed to reﬂect manufacturing tolerances on the diameter of the hole in your application so that the fastener always expands sufﬁciently to ﬁll the hole.

Too large a mandrel head would overstress the mandrel and mandrels which fail during use could forcibly exit the tool. Selection tables are arranged into four ‚mandrel size‘ sections, ranging from ‚standard’ to ‚3rd oversize‘, each being colour coded as per the end of the mandrel heads themselves.

# S/R: Short Reach Mandrel. See page 18-19 for explanation.

FASTENER

REF. NºHOLE

SIZE

STANDARD MANDREL - GREEN

HEAD ØMANDREL

PART Nº

P. MAX

# S/R MANDREL

PART Nº

P MAX.

3/32” CHOBERT®

&GROVIT

1 AS REC. 1.84 07150-06003 4.22 07150-08003 1.80 1 - - - - - 2 AS REC. 1.84 07150-06003 4.22 07150-08003 1.80 2 - - - - - 3 AS REC. 1.84 07150-06003 4.22 07150-08003 1.80 3 - - - - - 4 AS REC. 1.84 07150-07003 4.22 07150-09003 1.80

1/8” CHOBERT®

&GROVIT

5 AS REC. 2.24 07150-06004 5.49 07150-08004 2.29 6 AS REC. 2.24 07150-07004 5.49 07150-09004 2.29

5/32” CHOBERT®

&GROVIT

7 AS REC. 2.72 07150-06005 6.20 07150-08005 2.54 7 - - - - - 8 AS REC. 2.72 07150-07005 6.20 07150-09005 2.54 8 - - - - - -

3/16” CHOBERT®

&GROVIT

9 AS REC. 3.35 07150-06006 6.27 07150-08006 2.59

9 - - - - - 10 AS REC. 3.35 07150-07006 6.27 07150-09006 2.59 10 - - - - - -

1/4" CHOBERT

11 AS REC. 4.67 07150-06008 6.81 07150-08008 2.79 12 AS REC. 4.67 07150-07008 6.81 07150-09008 2.79

HOLE

SIZE

1ST OVERSIZE MANDREL - YELLOW

SPRING PART

Nº

HEAD ØMANDREL

PART Nº

P. MAX

# S/R MANDREL

PART Nº

P MAX.

+.04 1.88 07150-06303 4.42 - - 07150-06803

+.09 1.93 - - 07150-08103 1.98 07150-06803

+.04 1.88 07150-06303 4.42 - - 07170-06873

+.09 1.93 - - 07150-08103 1.98 07170-06873

+.04 1.88 07150-06303 4.42 - - 07170-06903

+.09 1.93 - - 07150-08103 1.98 07170-06903

+.09 1.93 - - 07150-09103 1.98 07150-07803

+.10 2.34 07150-06104 6.02 07150-08104 2.49 07150-06804

+.10 2.34 07150-07104 6.02 07150-09104 2.49 07150-07804

+.20 2.92 07150-06105 7.21 07150-08105 2.95 07170-06875

- - - - - - -

+.20 2.92 07150-07105 7.21 07150-09105 2.95 07170-07875

- - - - - - -

+.35 3.71 07150-06106 8.13 07150-08106 3.30 07170-06876

- - - - - - -

+.35 3.71 07150-07106 8.13 07150-09106 3.30 07170-07876

- - - - - - -

+.30 4.98 07150-06108 8.38 07150-08108 3.40 07150-06808

+.30 4.98 07150-07108 8.38 07150-09108 3.40 07150-07808

FASTENER

REF. NºHOLE

SIZE

2ND OVERSIZE MANDREL - BLUE

HEAD ØMANDREL

PART Nº

P. MAX

# S/R MANDREL

PART Nº

P MAX.

3/32” CHOBERT®

&GROVIT

1 +.09 1.93 07150-06103 4.70 - -

1 - - - - - -

2 +.09 1.93 07150-06103 4.70 - -

2 - - - - - -

3 +.09 1.93 07150-06103 4.70 - -

3 - - - - - -

4 +.09 1.93 07150-07103 4.70 - -

1/8” CHOBERT®

&GROVIT

5 +.25 2.49 07150-06204 6.81 07150-08204 2.79

6 +.25 2.49 07150-07204 6.81 07150-09204 2.79

5/32” CHOBERT®

&GROVIT

7 +.38 3.10 07150-06205 8.13 07150-08205 3.30

7 - - - - - -

8 +.38 3.10 07150-07205 8.13 07150-09205 3.30

8 - - - - - -

3/16” CHOBERT®

&GROVIT

9 - - - - - -

9 +.60 3.96 07150-06206 9.45 07150-08206 3.81 10 - - - - - 10 +.60 3.96 07150-07206 9.45 07150-09206 3.81

1/4” CHOBERT

11 - - - - - 12 - - - - - -

HOLE

SIZE

3RD OVERSIZE MANDREL - RED

SPRING PART

Nº

HEAD ØMANDREL

PART Nº

P. MAX

# S/R MANDREL

PART Nº

P MAX.

- - - - - - 07150-06803

- - - - - - -

- - - - - - 07170-06873

- - - - - - -

- - - - - - 07170-06903

- - - - - - -

- - - - - - 07150-07803

+.35 2.59 07150-06304 7.32 07150-08304 3.00 07150-06804

+.35 2.59 07150-07304 7.32 07150-09304 3.00 07150-07804

- - - - - - 07170-06875

+.63 3.35 07150-06305 9.45 07150-08305 3.81 07150-06805

- - - - - - 07170-07875

+.63 3.35 07150-07305 9.45 07150-09305 3.81 07150-07805

- - - - - - -

- - - - - - 07150-06806

- - - - - - -

- - - - - - 07150-07806

- - - - - - -

Page 18

Briv® - Imperial

Nose Assemblies

For mandrel or mandrel follower spring selection, follow instructions above.

To ﬁnd the correct part number of a mandrel for a particular application, read the instructions below after you have gathered the following information as per example alongside. Answers for the example are shown in grey italic.

FASTENER NAME example Chobert

FASTENER SIZE 1/8” DATASHEET Series 1125 APPLICATION HOLE SIZE 0.1335” CLEARANCE BEHIND APPLICATION Inﬁnite ‘REF.Nş’ FROM NOSE JAW SELECTION TABLE 5 (standard ﬂat)

• Subtract the minimum hole size recommended (AS REC.) in the fastener datasheet from the actual application hole size. -example: 0.005.

• Turn to the page with the ‘Mandrel Selection’ table for your fastener, selecting either the imperial or the metric dimensions table (pages 16-20).

-example: page 16.

• Staring with the ‘Standard Mandrel - Green’ section, ﬁnd your fastener size in the left-hand column. -example

/8” Chobert® & Grovit®.

• If you selected a nose jaw which place you fastener, you should now be able to ﬁnd a line within your fastener section with the same ‘Ref No.’ as that

from the ‘Nose Jaw Selection’ table. -example: 5. This is your line ‘Ref. No.’ in which you will ﬁnd both your mandrel and mandrel follower spring part number. This line continues into the second half of the table for the ‘2nd’ and ‘3rd’ oversize mandrels.

• Scan along the line to the ‘hole size’ columns and select which ever is the nearest or equal to the ﬁgure calculated in step one. You may now read the

mandrel part number next to the ‘hole size’. -example: 07150-06104

• For Chobert

and Grovit® only, most mandrels are also available in a ‘short reach’ version (see illustration on page 19). Short reach mandrels are used to minimise the possibility of the mandrel head contacting an obstruction. This would result in the underside of the fastener head not seating properly on the application surface, causing a lack on clench in the joint.

• Whichever size mandrel you settle on, you will also need to check the ‘P’ ﬁgure against that mandrel is adequate. ‘P’ is the clearance required for the

mandrel head at the back of the application IN ADDITION to the length of the fastener protruding through the application, as shown in the illustration on page 19.

• You may now read the corresponding mandrel follower spring part number in the right-hand column of the table. -example: 07150-06804.

In all cases, satisfactory clenching of the joint should be assessed particularly if the size of the hole in your application is very close to the next oversize hole condition, when it will be safe to select the greater size of mandrel to obtain a higher clench. REMEMBER that this will increase the broach load and reduce the mandrel life.

FASTENER

REF. NºHOLE

SIZE

STANDARD MANDREL - GREEN

HOLE

SIZE

HEAD Ø MANDREL PART Nº P MAX.

3/32” BRIV®

Brass only

13 AS REC. .072 07150-06013 .119 +.004 14 AS REC. .072 07150-06013 .119 +.004

1/8” BRIV® Al.

Alloy, Brass, Steel

15 AS REC. .092 07271-06414 .120 +.005 16 AS REC. .092 07271-07414 .120 +.005

5/32” BRIV® Al.

Alloy, Brass, Steel

17 AS REC. .110 07150-06015 .136 +.005 18 AS REC. .110 07150-07015 .136 +.005

5/32” BRIV® St.Steel only

19 AS REC. .120 07170-06805 .126 +.005 20 AS REC. .120 07170-07805 .126 +.005

3/16” BRIV® Al.

Alloy, Brass, Steel

21 AS REC. .141 07150-06016 .157 +.005 22 AS REC. .141 07150-07016 .157 +.005

3/16” BRIV® St.Steel only

23 AS REC. .150 07170-06806 .150 +.005 24 AS REC. .150 07170-07806 .150 +.005

6mm BRIV® Al.

Alloy, Steel

25 AS REC .179 07150-06018 .165 +.005 26 AS REC .179 07150-07018 .165 +.005

1ST OVERSIZE MANDREL - YELLOW

SPRING PART Nº

HEAD Ø MANDREL PART Nº P MAX.

.076 07150-06113 .123 07170-06873

.076 07150-06113 .123 07170-06903

.097 07271-06514 .126 07150-06814

.097 07271-07514 .126 07150-07814

.115 07150-06115 .142 07170-06875

.115 07150-07115 .142 07170-07875

.124 07170-06825 .132 07170-06875

.124 07170-07825 .132 07170-07875

.146 07150-06116 .164 07170-06876

.146 07150-07116 .164 07170-07876

.1535 07170-06826 .156 07170-06876

.1535 07170-07826 .156 07170-07876

.183 07150-06118 .171 07150-06846

.183 07150-07118 .171 07150-07846

FASTENER

REF. NºHOLE

SIZE

2ND OVERSIZE MANDREL - BLUE

HEAD Ø MANDREL PART Nº P MAX.

3/32” BRIV®

Brass only

13 +.008 .079 07150-06213 .126 14 +.008 .079 07150-06213 .126

1/8” BRIV® Al.

Alloy, Brass, Steel

15 +.010 .102 07271-06614 .133 16 +.010 .102 07271-07614 .133

5/32” BRIV® Al.

Alloy, Brass, Steel

17 +.010 .120 07150-06215 .149 18 +.010 .120 07150-07215 .149

5/32” BRIV® St.Steel only

19 - - - 20 - - - -

3/16” BRIV® Al.

Alloy, Brass, Steel

21 +.010 .151 07150-06216 .170 22 +.010 .151 07150-07216 .170

3/16” BRIV® St.Steel only

23 - - - 24 - - - -

6mm BRIV® Al.

Alloy, Steel

25 +.010 .189 07150-06218 .177 26 +.010 .189 07150-07218 .177

HOLE

SIZE

3RD OVERSIZE MANDREL - RED

SPRING PART Nº

HEAD Ø MANDREL PART Nº P MAX.

- - - - 07170-06873

- - - - 07170-06903

- - - - 07150-06814

- - - - 07150-07814

- - - - 07170-06875

- - - - 07170-07875

- - - - -

+.012 .153 07150-06316 .173 07170-06876

+.012 .153 07150-07316 .173 07170-07876

- - - - -

- - - - 07150-06846

- - - - 07150-07846

Page 19

Mandrel Head Types and ‘P’ Length

Briv

- Metric

Nose Assemblies

Mandrels for stainless steel Briv® are easily identiﬁable by a ‘V’ cut in the end of the mandrel heads.

When using curved nose jaws, mandrels have to be bent by hand to match the curvature of the nose jaw, thus ensuring good feed of fasteners.

P P

AVLUG®

CHOBERT®, GROVIT®,

AVSERT®, AVTRONIC

BRIV®

RIVSCREW®

SHORT REACH

(CHOBERT® &

GROVIT® ONLY)

BRIV

(STAINLESS STEEL)

FASTENER

REF. NºHOLE

SIZE

STANDARD MANDREL - GREEN

HEAD Ø MANDREL PART Nº P MAX.

2.4mm BRIV® Brass only

13 AS REC. 1.83 07150-06013 3.02 14 AS REC. 1.83 07150-06013 3.02

3.2mm BRIV® Al.

Alloy, Brass, Steel

15 AS REC. 2.34 07271-06414 3.05 16 AS REC. 2.34 07271-07414 3.05

4.0mm BRIV® Al.

Alloy, Brass, Steel

17 AS REC. 2.79 07150-06015 3.45 18 AS REC. 2.79 07150-07015 3.45

4.0mm BRIV®

St.Steel only

19 AS REC. 3.05 07170-06805 3.20 20 AS REC. 3.05 07170-07805 3.20

4.8mm BRIV® Al.

Alloy, Brass, Steel

21 AS REC. 3.58 07150-06016 3.99 22 AS REC. 3.58 07150-07016 3.99

4.8mm BRIV®

St.Steel only

23 AS REC. 3.81 07170-06806 3.81 24 AS REC. 3.81 07170-07806 3.81

6mm BRIV® Al.

Alloy, Steel

25 AS REC 4.54 07150-06018 4.18 26 AS REC 4.54 07150-07018 4.18

HOLE

SIZE

1ST OVERSIZE MANDREL – YELLOW

SPRING PART Nº

HEAD Ø MANDREL PART Nº P MAX.

+.10 1.93 07150-06113 3.12 07170-06873

+.10 1.93 07150-06113 3.12 07170-06903

+.13 2.46 07271-06514 3.20 07150-06814

+.13 2.46 07271-07514 3.20 07150-07814

+.13 2.92 07150-06115 3.61 07170-06875

+ .13 2.92 07150-07115 3.61 07170-07875

+ .13 3.15 07170-06825 3.35 07170-06875

+ .13 3.15 07170-07825 3.35 07170-07875

+.13 3.71 07150-06116 4.17 07170-06876

+.13 3.71 07150-07116 4.17 07170-07876

+ .13 3.90 07170-06826 3.96 07170-06876

+ .13 3.90 07170-07826 3.96 07170-07876

+.13 4.65 07150-06118 4.34 07150-06846

+.13 4.65 07150-07118 4.34 07150-07846

FASTENER

REF.NºHOLE

SIZE

2ND OVERSIZE MANDREL - BLUE

HEAD

MANDREL PART Nº P MAX.

2.4mm BRIV® Brass only

13 +.20 2.01 07150-06213 3.20 14 +.20 2.01 07150-06213 3.20

3.2mm BRIV® Al.

Alloy, Brass, Steel

15 +.25 2.59 07271-06614 3.38 16 +.25 2.59 07271-07614 3.38

4.0mm BRIV® Al.

Alloy, Brass, Steel

17 +.25 3.05 07150-06215 3.78 18 +.25 3.05 07150-07215 3.78

4.0mm BRIV®

St.Steel only

19 - - - 20 - - - -

4.8mm BRIV® Al.

Alloy, Brass, Steel

21 +.25 3.84 07150-06216 4.32 22 +.25 3.84 07150-07216 4.32

4.8mm BRIV®

St.Steel only

23 - - - 24 - - - -

6mm BRIV® Al.

Alloy, Steel

25 +.25 4.79 07150-06218 4.49 26 +.25 4.79 07150-07218 4.49

HOLE

SIZE

3RD OVERSIZE MANDREL – RED

SPRING PART Nº

HEAD

MANDREL PART Nº P MAX.

- - - - 07170-06873

- - - - 07170-06903

- - - - 07150-06814

- - - - 07150-07814

- - - - 07170-06875

- - - - 07170-07875

- - - - -

+.30 3.85 07150-06316 4.39 07170-06876

+.30 3.85 07150-07316 4.39 07170-07876

- - - - -

- - - - 07150-06846

- - - - 07150-07846

Page 20

Avlug®, Avsert®, Avtronic® and Rivscrew® - Imperial and Metric

Nose Assemblies

For mandrel or mandrel follower spring selection, follow instructions on page 18.

HOLE SIZE

1ST OVERSIZE MANDREL - YELLOW

SPRING PART Nº

HEAD Ø MANDREL PART Nº P MAX.

+.005 .081 07150-06703 .478 07150-06803

+.003 .079 07150-07703 .368 07150-07803

- - - - 07150-06804

- - - - 07150-07804

- - - - 07150-06803

- - - - 07150-06804

+ .003 .073 07170-06125 .140 07150-06803

+ .003 .073 07170-07125 .140 07150-07803

+ .003 .082 07170-06128 .150 07170-06528

+ .003 .082 07170-06128 .150 07170-06873

+ .003 .082 07170-07128 .150 07170-07528

- - - - 07271-06630

- - - - 07271-06635

- - - - 07271-06640

FASTENER REF. Nº HOLE SIZE

STANDARD MANDREL – GREEN

HEAD Ø MANDREL PART Nº P MAX.

3/32” AVLUG®

27 AS REC. .076 07150-06603 .353

28 AS REC. .076 07150-07603 .353

1/8” AVLUG®

29 AS REC. .098 07150-06604 .593

30 AS REC. .098 07150-07604 .593

2.5mm. 4-40 UNC

AVSERT®

31 AS REC. .0725 07150-06003 .145

3.0mm. 6-32 UNC

AVSERT®

32 AS REC. .088 07150-06004 .185

2.5mm AVTRONIC®

33 AS REC. .070 07170-06025 .140

34 AS REC. .070 07170-07025 .140

2.8mm AVTRONIC®

35 AS REC. .079 07170-06028 .150

36 AS REC. .079 07170-06028 .150

37 AS REC. .079 07170-07028 .150

2.8mm RIVSCREW® 38 AS REC. * .065 07271-06030 .127

3.0mm RIVSCREW® 39 AS REC. * .065 07271-06030 .127

3.5mm RIVSCREW® 40 AS REC. * .0825 07271-06035 .132

4.0mm RIVSCREW® 41 AS REC. * .103 07271-06140 .150

* These Dimensions are Across Flats

FASTENER REF. Nº HOLE SIZE 2ND OVERSIZE MANDREL - BLUE

HEAD Ø MANDREL PART Nº P MAX.

3/32” AVLUG® 27 - - - -

28 - - - -

1/8” AVLUG® 29 - - - -

30 - - - -

2.5mm. 4-40 UNC

AVSERT®

31 - - - -

3.0mm, 6-32 UNC

AVSERT®

32 - - - -

2.5mm AVTRONIC® 33 + .006 .076 07170-06225 .140

34 +.006 .076 07170-07225 .140

2.8mm AVTRONIC® 35 +.006 .085 07170-06228 .150

36 +.006 .085 07170-06228 .150

37 +.006 .085 07170-07228 .150

2.8mm RIVSCREW® 38 - - - -

3.0mm RIVSCREW® 39 - - - -

3.5mm RIVSCREW® 40 - - - -

4.0mm RIVSCREW® 41 - - - -

HOLE SIZE 3RD OVERSIZE MANDREL - RED SPRING PART Nº

HEAD Ø MANDREL PART Nº P MAX.

- - - - -

- - - - 07150-06803

- - - - 07150-07803

- - - - 07170-06528

- - - - 07170-06873

- - - - 07170-07528

- - - - -

FASTENER REF. Nº HOLE SIZE

STANDARD MANDREL - GREEN

HEAD Ø MANDREL PART Nº P MAX.

3/32” AVLUG®

27 AS REC. 1.93 07150-06603 8.97

28 AS REC. 1.93 07150-07603 8.97

1/8” AVLUG®

29 AS REC. 2.49 07150-06604 15.06

30 AS REC. 2.49 07150-07604 15.06

2.5mm, 4-40 UNC

AVSERT®

31 AS REC. 1.84 07150-06003 3.68

3.0mm, 6-32 UNC

AVSERT®

32 AS REC. 2.24 07150-06004 4.70

2.5mm AVTRONIC®

33 AS REC. 1.78 07170-06025 3.56

34 AS REC. 1.78 07170-07025 3.56

2.8mm AVTRONIC®

35 AS REC. 2.01 07170-06028 3.81

36 AS REC. 2.01 07170-06028 3.81

37 AS REC. 2.01 07170-07028 3.81

2.8mm RIVSCREW® 38 AS REC * 1.65 07271-06030 3.23

3.0mm RIVSCREW® 39 AS REC. * 1.65 07271-06030 3.23

3.5mm RIVSCREW® 40 AS REC. * 2.10 07271-06035 3.35

4.0mm RIVSCREW® 41 AS REC. * 2.62 07271-06140 3.81

* These Dimensions are Across Flats

HOLE SIZE

ST OVERSIZE MANDREL - YELLOW

SPRING PART Nº

HEAD Ø MANDREL PART Nº P MAX.

+.10 2.06 07150-06703 12.14 07150-06803

+.10 2.01 07150-07703 9.35 07150-07803

- - - - 07150-06804

- - - - 07150-07804

- - - - 07150-06803

- - - - 07150-06804

+.07 1.85 07170-06125 3.56 07150-06803

+.07 1.85 07170-07125 3.56 07150-07803

+.07 2.08 07170-06128 3.81 07170-06528

+.07 2.08 07170-06128 3.81 07170-06873

+.07 2.08 07170-07128 3.81 07170-07528

- - - - 07271-06630

- - - - 07271-06635

- - - - 07271-06640

FASTENER REF. Nº HOLE SIZE

2ND OVERSIZE MANDREL - BLUE

HEAD Ø MANDREL PART Nº P MAX.

3/32” AVLUG®

27 - - - -

28 - - - -

1/8” AVLUG®

29 - - - -

30 - - - -

2.5mm, 4-40 UNC

AVSERT®

31 - - - -

3.0mm, 6-32 UNC

AVSERT®

32 - - - -

2.5mm AVTRONIC®

33 +.15 1.93 07170-06225 3.56

34 +.15 1.93 07170-07225 3.56

2.8mm AVTRONIC®

35 +.15 2.16 07170-06228 3.81

36 +.15 2.16 07170-06228 3.81

37 +.15 2.16 07170-07228 3.81

2.8mm RIVSCREW® 38 - - - -

3.0mm RIVSCREW® 39 - - - -

3.5mm RIVSCREW® 40 - - - -

4.0mm RIVSCREW® 41 - - - -

HOLE SIZE

3RD OVERSIZE MANDREL - RED

SPRING PART Nº

HEAD Ø MANDREL PART Nº P MAX.

- - - - -

- - - - 07150-06803

- - - - 07150-07803

- - - - 07170-06528

- - - - 07170-06873

- - - - 07170-07528

- - - - -

Page 21

Daily

Weekly

MolyLithium Grease EP 3753 Safety Data

Servicing the Tool

IMPORTANT

The employer is responsible for ensuring that tool maintenance instructions are given to the ap pro pri ate personnel.

The operator should not be involved in main te nance or repair of the tool unless prop er ly trained.

Grease can be ordered as a single item, the part number is shown in the Service Kits page 23.

First Aid

SKIN:

As the grease is completely water resistant it is best removed with an approved emulsifying skin cleaner.

INGESTION:

Ensure the individual drinks 30ml Milk of Mag ne sia, preferably in a cup of milk.

EYES:

Irritant but not harmful. Irrigate with water and seek medical attention.

Fire

FLASH POINT: Above 220°C.

Not classiﬁed as ﬂammable.

Suitable extinguishing media: CO

, Halon or water spray if applied by an experienced operator.

Environment

Scrape up for burning or disposal on approved site.

Handling

Use barrier cream or oil resistant gloves

Storage

Away from heat and oxidising agent.

Regular servicing should be carried out and a comprehensive inspection performed annually or every 500,000 cycles, whichever is sooner.

• Daily, before use or when ﬁrst putting the tool into service. Pour a few drops of clean lubricating oil into the air inlet of the tool if no lubricator is

ﬁtted on air supply. If the tool is in continuous use, the air hose should be disconnected from the main air supply and the tool lubricated every two to three hours.

• Check for air and oil leaks. If damaged, hoses and couplings should be replaced.

• If there is no ﬁlter on the pressure regulator, bleed the airline to clear it of accumulated dirt or water before connecting the air hose to the

intensiﬁer. If there is a ﬁlter, drain it.

• Check that the nose equipment is correct.

• Check mandrels regularly for signs of wear or damage monitoring the number of placings (read the safety instructions on page 4).

• Check the base cover is fully tightened onto the body.

• Conduct the full “Daily” procedures as described above.

• Remove, inspect, clean and grease the Tail Jaws (refer to “Tail Jaw Cylinder” in the „Maintenance Section“ page 24).

Page 22

Molykote® 55m Grease Safety Data

Molykote

111 Grease Safety Data

Servicing the Tool

First Aid

SKIN:

Flush with water. Wipe off.

INGESTION:

No ﬁrst aid should be needed.

EYES:

Flush with water.

Fire

FLASH POINT: Above 101.1°C. (closed cup)

Explosive Properties: No

Suitable Extinguishing Media: Carbon Dioxide Foam, Dry Powder or ﬁne water spray.

Water can be used to cool ﬁre exposed containers.

Environment

Do not allow large quantities to enter drains or surface waters.

Methods for cleaning up: Scrape up and place in suitable container ﬁtted with a lid. The spilled product produces an extremely slippery surface.

Harmful to aquatic organisms and may cause long-term adverse effects in the aquatic environment. However, due to the physical form and water insolubility of the product the bioavailability is negligible.

Handling

General ventilation is recommended. Avoid skin and eye contact.

Storage

Do not store with oxidizing agents. Keep container closed and store away from water or moisture.

First Aid

SKIN:

No ﬁrst aid should be needed.

INGESTION:

No ﬁrst aid should be needed.

EYES:

No ﬁrst aid should be needed.

INHALATION:

No ﬁrst aid should be needed.

Fire

FLASH POINT: Above 101.1°C. (closed cup)

Explosive Properties: No

Suitable Extinguishing Media: Carbon Dioxide Foam, Dry Powder or ﬁne water spray.

Water can be used to cool ﬁre exposed containers.

Environment

No adverse effects are predicted.

Handling

General ventilation is recommended. Avoid eye contact.

Storage

Do not store with oxidizing agents. Keep container closed and store away from water or moisture.

Page 23

Service Kits

Servicing the Tool

For all servicing we recommend the use of the following service kits.

SERVICE KIT: 71210-99990 Spanners are speciﬁed in inches and across ﬂats unless otherwise stated.

PART Nº DESCRIPTION Nº OFF PART Nº DESCRIPTION Nº OFF

07900-00667 PISTON SLEEVE 1 07900-00157 CIRCLIP PLIERS 1

07900-00692 TRIGGER VALVE EXTRACTOR 1 07900-00008 7/16 × 1/2 SPANNER 1

07900-00670 BULLET 1 07900-00012 9/16 × 5/8 SPANNER 1

07900-00672 'T' SPANNER 1 07900-00015 5/8 × 11/16 SPANNER 1

07900-00706 LOCATION SPIGOT 1 07900-00686 PEG SPANNER 1

07900-00684 GUIDE TUBE 1 07900-00677 SEAL EXTRACTOR 1

07900-00685 INSERTION ROD 1 07900-00698 STOP NUT 1

07900-00351 3 MM ALLEN KEY 1 07900-00700 PRIMING PUMP 1

07900-00469 2.5 MM ALLEN KEY 1 07992-00020 GREASE - MOLY LITHIUM E.P.3753 1

07900-00158 2 MM PIN PUNCH 1 07992-00075 GREASE - MOLYKOTE® 55M 1

07900-00775 GREASE - MOLYKOTE® 111 1

SERVICE KIT: 07900-05300 Spanners are speciﬁed in inches and across ﬂats unless otherwise stated.

ITEM PART N

º DESCRIPTION Nº OFF ITEM PART Nº DESCRIPTION Nº OFF

07900-00157 CIRCLIP PLIERS 1 07900-00352 SEAL REMOVAL HOOK 1

07900-00006 SPATULA 1 07900-00710 BARREL PLUG REMOVAL SPANNER 1

07900-00446 EXTRACTOR 1 07900-00725 BULLET 1

07900-00603 BARREL VICE JAWS 1 07900-00243 SCREWDRIVER 1

07900-00520 3/8" ROD 1 07900-00717 INTENSIFIER SPANNER 1

07900-00521 1/4" ROD 1 07900-00013 1/8" ALLEN KEY 1

07900-00602 'O' RING ASSEMBLY BULLET 1 07900-00617 LOCTITE® MULTI-GASKET 574 50ml PACK 1

07900-00595 18mm SPANNER 1 07900-00469 2.5mm ALLEN KEY 1

07900-00434 32mm SPANNER 1 07900-00351 3mm ALLEN KEY 1

07900-00237 3/8" × 5/16" B.S.W. SPANNER 1 07900-00224 4mm ALLEN KEY 1

07900-00012 9/16" × 5/8" SPANNER 1 07900-00225 5mm ALLEN KEY 1

07900-00008 7/16" × 1/2" SPANNER 1 07992-00020 80g TIN MOLYLITHIUM GREASE EP 3753 1

Page 24

Dismantling 07537-00200

Maintenance

Every 500,000 cycles the tool should be completely dismantled and new components should be used where worn, damaged or when recommended. All ‘O’ rings and seals should be renewed and lubricated with Molykote® 55m grease for pneumatic sealing or Molykote® III for hydraulic sealing.

IMPORTANT

Safety Instructions appear on page 4.

The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel.

The operator should not be involved in maintenance or repair of the tool unless properly trained.

The airline must be disconnected before any servicing or dismantling is attempted, unless speciﬁcally instructed otherwise.

It is recommended that any dismantling operation be carried out in clean conditions.

Prior to dismantling the tool, you will need to remove the nose equipment.

For total tool servicing we advise that you proceed with the dismantling of sub-assemblies in the order shown.

REMOVAL OF THE HEAD MOULDINGS

• Manually ﬂip the Clip 48 up and remove the End Cap 50.

• Using an Allen Key*, remove the three securing Screws 2 and Nuts 7 from the tool body assembly and one Screw 97 from the LH Body Moulding

60.

• Remove the RH and LH Body Moulding 59 and 60.

• Assemble in reverse order of dismantling.

PNEUMATIC PISTON ASSEMBLY

• Clamp the Body 72 of the inverted tool across the air inlet bosses in a vice ﬁtted with soft jaws.

• Pull off the Rubber Boot 67.

• Using the peg spanner* unscrew Base Cover 73.

• Unscrew Locknuts 6 (2 off) and remove the Base Plate 77.

• Remove the Cylinder Liner 75, together with Sealing Washers 78 (2 off) and ‘O’ Rings 9 (2off).

• Remove Pneumatic Piston Assembly 58 from Body 72 together with ‘O’ Ring, Lip Seal (3 off) and Guide Ring.

• Assembly in reverse order.

VALVE SPOOL ASSEMBLY

• Remove Pneumatic Piston Assembly 58 and Intensiﬁer Seal Assembly 71 as described immediately above.

• Using the ’T’ spanner* and location spigot* undo Clamp Nut 64 and remove it together with Top Plate 76, Tie Rods 74 and Transfer Tube Assembly

69.

• Release the tool from the vice and separate Body 72 with ‘O’ Ring 20 from Handle Assembly 57.

• Pull off the Head Assembly 56 from Handle Assembly 57 and remove ‘O’ Ring 19 from the intensiﬁer tube.

• Push out Valve Seat 62 together with both ‘O’ Rings 18 (2 off).

• Remove all the components of Valve Spool Assembly 68.

• Finally remove ‘O’ Ring 18 out of the handle counter bore.

• Assemble in reverse order to dismantling ensuring that the central port in Valve Seat 62 faces upwards towards”O” Ring 17.

TRIGGER

• Using the 2 millimeter diameter pin punch*, drive Trigger Pin 65 out and lift off Trigger 61.

• Unscrew Trigger Valve 24 using the trigger valve extractor*.

• Assemble in reverse order to dismantling.

* Refers to items included in the service kits 07900-05300 & 71210-99990. For complete list see page 23. Item numbers in bold refer to the general assemblies and parts lists on pages 26-27.

Page 25

Dismantling 07537-00200

Maintenance

TAIL JAW CYLINDER

• Using an Allen Key*, remove one cap head Screw 5 ensuring that any trapped air in the tail jaw cylinder is exhausted. Remove the second cap

head Screw 5.

• Pull out Rear Plug 47.

• Extract air tail jaw components, comprising Tail Jaw Piston Assembly 51, Spring 35, Jaws 34 and Jaw Housing 41.

• Remove plug at rear of piston assembly using an Allen Key* and a bar through the large slot in the turret.

• Clean out turret using a 4.7mm (

/16”) drill and replace plug using a non-hardening sealing compound, e.g. Loctite® Multi-gasket 574*.

• Remove piston seal ‘O’ Ring 10.

• Grip Barrel 44 in a vice using soft jaws* to avoid damage.

• Using a box spanner*, unscrew Barrel Plug 45, preventing Barrel 44 turning by using an open ended spanner*.

• Disconnect Air Tail Jaw Concertina Tube 54 from Head Assembly and pull Tail Jaw Cylinder 46 from tool.

• Remove ‘O’ Ring 13, Rubbing Strip 40 and Barrel Return Spring 37.

• Free length of Spring 35 should be 38.1mm (1.5”). Replace if necessary.

• Coat the tail jaws with Moly Lithium grease before assembling.

• Assemble in reverse order of dismantling.

HYDRAULIC PISTON

• Remove Tail Jaw Cylinder 46 as described earlier.

• Grip Head Assembly 56 in vice using soft jaws* to avoid damage, undo Stroke Limiter 39.

• Using an Allen Key*, loosen Screw 3 clamping the Switch Block 55 to the Barrel 44.

• Using an Allen Key*, remove the Switch Block 55 & O Ring 21, by undoing the securing Screw 4.

• Hold the tool ﬁrmly and pull the Barrel 44 from the body (a small quantity of hydraulic oil may be ejected from inside body).

• Remove Piston 38 carefully so as not to damage body bore.

• Remove Lip Seal 15.

• Lip Seal 16 is difﬁcult to remove without damaging, but can remain in place during cleaning (provided it is not affected by cleaning process). If

however, Lip Seal 16 requires renewing proceed as follows:

• Using spatula*, prise out Lip Seal 16 from Head Assembly 56, taking care not to damage head cavity and bores. The removed Lip Seal 16 MUST be

discarded.

• To replace Lip Seal 16, unscrew existing Bleed Plug 43 until inside face is level with internal bore of the Head Assembly 56. This will provide a

smooth passage for insertion of new Lip Seal 16 through rear of body.

• Ensure the Lip Seal 16 is well greased and the correct way round with the open end of the seal facing the rear tail jaws.

• Complete assembly in reverse order of dismantling.

TAIL JAW ON/OFF VALVE

• The unit is designed so that minimum of servicing is required during the life of the tool.

• If it is necessary to dismantle valve, proceed as follows:

• Remove Switch Block 55 as described in section “Hydraulic Piston”.

• Using a screwdriver*, carefully remove the Chrome Star-lock Washer 22 from Air Tail Jaw Spool 49 and discard washer.

• Extract Air Tail Jaw Spool 49 from Switch Block 55.

• Taking care not to damage the Air Tail Jaw Spool 49, remove the ‘O’ Rings 11.

• Clean spool and reﬁt new ‘O’ Rings 11 using assembly bullet* and insert into Switch Block 55, noting its orientation.

• Fit New Chrome Star-lock Washer 22 by clamping in vice using a soft jaw vice to prevent damage. DO NOT USE UNDUE FORCE.

• Complete assembly in reverse order of dismantling.

HANDLE & END CAP

• Clean and inspect mouldings for cracks or other damage.

CURSOR

• Clean and oil Mechanical Cursor 36 occasionally with a little light oil.

* Refers to items included in the service kits 07900-05300 & 71210-99990. For complete list see page 23. Item numbers in bold refer to the general assemblies and parts lists on pages 26-27.

IMPORTANT

Check the tool against daily and weekly servicing.

Priming is ALWAYS necessary after the tool has been dismantled and prior to operating.

Page 26

General Assembly of 07537-00200 Tool

2, 7

ART SECTION 'W'-'W'

PART SECTION 'W'-'W''W'

SECTION 'X'-'X'

2, 7

59, 60

58 Assy

9291

2, 7

97 Ref

889395

2128

798081

SECTION 'A'-'A'

78 977 6

25 12

Page 27

Parts List for 07537-00200 Tool

ITEM PART Nº DESCRIPTION QTY SPARES ITEM PART Nº DESCRIPTION QTY SPARES ITEM PART Nº DESCRIPTION QTY SPARES

01 07001-00223 M4 × 5 LONG SKT HD GRUB SCREW 2 - 41 07530-00208 JAW HOUSING 1 - 81 71221-20103 MOULD RETAINING NUT 2 -

02 07001-00401 M4 × 10 LONG SKT HD CAP SCREW 3 - 42 07530-00310 BLANKING PLUG 2 - 82 71221-20105 MODIFIED COUNTER 1 -

03 07001-00404 M5 × 6 LONG SKT HD SET SCREW 1 - 43 07530-00500 BLEED PLUG Assembly [Items 83 to 86] 1 - 83 07003-00142 BONDED SEAL 1 1

04 07001-00445 M4 × 15 LONG SKT HD CAP SCREW 1 - 44 07530-02201 BARREL 1 - 84 07003-00194 BONDED SEAL 1 1

05 07001-00504 M4 × 6 LONG SKT HD CAP SCREW 2 2 45 07530-02205 BARREL PLUG 1 - 85 07001-00442 SCREW 1 -

06 07002-00108 M6 NYLOK NUT 2 - 46 07530-02207 TAIL JAW CYLINDER 1 - 86 07530-00501 PLUG 1 -

07 07002-00134 M4 HEX NUT 3 - 47 07530-02213 REAR PLUG 1 - 87 71211-03201 PISTON 1 -

08 07002-00153 M4 WASHER (PLASTIC) 2 - 48 07530-02220 CLIP 1 - 88 07003-00280 'O' RING 1 1

09 07003-00027 'O' RING 2 - 49 07530-02302 AIR TAIL JAW SPOOL 1 - 89 07003-00274 SEAL/WIPER 3 -

10 07003-00113 'O' RING 2 2 50 07530-02603 END CAP 1 - 90 71211-03202 INTENSIFIER ROD 1 -

11 07003-00121 'O' RING 2 2 51 07530-02800 TAIL JAW PISTON ASSEMBLY 1 - 91 07537-00501 SPACER 1 -

12 07003-00127 'O' RING 1 - 52 07537-00201 LABEL (NOT SHOWN) 2 - 92 07001-00411 M6×25 C'SK HEAD SCREW 1 -

13 07003-00167 'O' RING 1 1 53 07537-00202 LABEL (NOT SHOWN) 1 - 93 07007-01993 CENTRE POLE MAGNET 1 -

14 07003-00418 'O' RING 2 - 54 07537-00203 AIR TAIL JAW CONCERTINA TUBE 1 - 94 07002-00098 M5 NYLOK NUT 1 -

15 07003-00236 LIP SEAL (DYNAMIC) 1 1 55 07537-00204 SWITCH BLOCK 1 - 95 71221-20104 M5×19 C'SK SCREW 1 -

16 07003-00237 LIP SEAL (STATIC) 2 - 56 07537-00300 HEAD ASSEMBLY 1 - 96 71210-03205 GUIDE RING 1 -

17 07003-00271 'O' RING 1 - 57 07537-00400 HANDLE ASSEMBLY 1 - 97 07001-00442 M5×6 LONG SKT HD BUTTON SCREW 1 -

18 07003-00281 'O' RING 3 - 58 07537-00500 PNEUMATIC PISTON Assembly (87 to 96) 1 - 98 07002-00163 WASHER 2 -

19 07003-00287 'O' RING 1 - 59 07537-00600 07537 BODY MOULDING ASSEMBLY - RH 1 -

20 07003-00288 'O' RING 2 - 60 07537-00700 07537 BODY MOULDING ASSEMBLY - LH 1 -

21 07003-00383 'O' RING-(l/D 3.00 Sec 1.00) 2 - 61 71210-02008 TRIGGER 1 -

22 07004-00058 1/8" STARLOCK WASHER CHROME 1 - 62 71210-02009 VALVE SEAT 1 -

23 07004-00059 1/8" STARLOCK WASHER BLACK 1 - 63 -

24 07005-00088 TRIGGER VALVE 1 - 64 71210-02014 CLAMP NUT 1 -

25 07005-01274 1/8" BSP PLUG 1 - 65 71210-02024 TRIGGER PIN 1 -

26 - 66 71210-02031 SILENCER 2 -

27 07005-01972 L TYPE THREADED NIPPLE 1 - 67 71210-02055 RUBBER BOOT 1 -

28 07005-10057 NON-RETURN VALVE 1 - 68 71210-03400 VALVE SPOOL ASSEMBLY 1 -

29 07007-00017 DUST CAP 1 - 69 07537-00810 TRANSFER TUBE ASSEMBLY 1 -

30 07007-00224 DIA 3×10 LONG SPIRAL PIN 2 - 70 71210-03700 ON/OFF VALVE ASSEMBLY

1 -

31 07007-01503 BOOK SYMBOL LABEL (NOT SHOWN) 1 - 71 71210-03800 INTENSIFIER SEAL ASSEMBLY 1 -

32 07007-01504 CE MARK LABEL (NOT SHOWN) 1 - 72 71211-02001 BODY MACHINED 1 -

33 07008-00010 6" FLEXIBLE HOSE 1 - 73 71211-02002 BASE COVER MACHINED 1 -

34 07151-00403 JAWS 2 2 74 71211-02004 TIE RODS 2 -

35 07154-00404 SPRING 1 - 75 71211-02008 CYLINDER LINER 1 -

36 07271-01100 MECHANICAL CURSOR 1 - 76 71213-02010 TOP PLATE ASSEMBLY 1 -

37 07490-03002 BARREL RETURN SPRING 1 - 77 71221-02005 BASE PLATE 1 -

38 07530-00203 PISTON 1 - 78 71221-02006 SEALING WASHER 2 -

39 07530-00204 STROKE LIMITER 1 - 79 71221-20101 COUNTER MOULDING 1 -

40 07530-00206 RUBBING STRIP 1 1 80 71221-20102 SPECIAL M4 SCREW 2 -

07537-00200 PARTS LIST

Page 28

Oil Details

Hyspin® VG 32 and AWS Oil Safety Data

Priming Pump

Priming

Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke after considerable use, when the stroke may be re duced and fasteners are not fully placed by one op er a tion of the trigger.

The recommended oil for priming is Hyspin® VG 32 available in 0.5l (part number 07992-00002) or one gallon containers (part number 07992-00006). Please ﬁnd speciﬁc table and safety data below.

To enable you to follow the priming procedure opposite, you will need to obtain a priming pump 07900-00700.

First Aid

SKIN:

Wash thoroughly with soap and water as soon as possible. Casual contact requires no immediate attention. Short term contact requires no immediate

attention.

INGESTION:

Seek medical attention immediately. DO NOT induce vomiting.

EYES:

Irrigate immediately with water for several minutes. Although NOT a primary irritant, minor irritation may occur following contact.

Fire

Flash point: 232°C. Not classiﬁed as ﬂammable.

Suitable extinguishing media: CO

, dry powder, foam or water fog. DO NOT use water jets.

Environment

WASTE DISPOSAL: Through authorised contractor to a licensed site. May be incinerated. Used product may be sent for reclamation.

SPILLAGE: Prevent entry into drains, sewers and water courses. Soak up with absorbent material.

Handling

Wear eye protection, impervious gloves (e.g. of PVC) and a plastic apron. Use in well ventilated area.

Storage

No special precautions.

Page 29

Priming Procedure

Priming

IMPORTANT

DISCONNECT THE TOOL FROM THE AIR SUPPLY OR SWITCH OFF AT VALVE 70.

All operations should be carried out on a clean bench, with clean hands in a clean area.

Ensure that the new oil is perfectly clean and free from air bubbles.

Care MUST be taken at all times, to ensure that no foreign matter enters the tool, or serious damage may result.

• Remove Bleed Screw 85 and Bonded Seal 84.

• Connect air supply to tool and switch ON/OFF Valve 70 to ‘ON” position.

• Invert tool over suitable container and actuate trigger. Waste oil will be ejected through the bleed screw hole.

CARE SHALL BE TAKEN TO ENSURE THAT THE BLEED HOLE IS NOT DIRECTED TOWARDS THE OPERATOR OR OTHER PERSONNEL.

• Disconnect air supply to tool or switch ON/OFF Valve 70 to ‘OFF” position.

• Fill the priming pump with oil.

• Screw priming pump 07900-00700 into the bleed screw hole with Bonded Seal 84 in place.

• Actuate the priming pump by pressing down and releasing several times until resistance is felt.

• Remove the priming pump.

• Replace Bleed Screw 85 and Bonded Seal 84.

• Connect air supply to tool and switch ON/OFF valve 70 to ‘ON” position.

• Check that the stroke of the tool meets the minimum speciﬁcation of 30 millimetres. To check the stroke, measure the distance between the rear of

the tail jaw cylinder and body mouldings, BEFORE pressing the trigger and when the trigger is fully actuated. The stroke is the difference between the two measurements. If it does not meet the minimum speciﬁcation, repeat the priming procedure.

Item numbers in bold refer to the general assembly drawing and parts list on pages 26-27.

Page 30

Fault Diagnosis

Other symptoms or failures should be reported to your local Avdel® authorised distributor or repair centre.

Symptom Possible Cause Remedy Page Ref

Tool will not place

fastener

Low air pressure. Increase air pressure

Lack of lubrication. Lubricate tool at air inlet point

High broach load. Check fastener grip and application hole size

Check for correct size mandrel.

Worn or broken tail jaws. New tail jaws

Tail jaws switched off. Switch on tail jaws

Air in hydraulic system. See ‘Priming Procedure’ 29

‘Mandrel Slip’ - jaws

will not grip mandrel

Worn or dirty tail jaws. Clean or renew as necessary

’ Insufﬁcient air pressure/volume. Increase air pressure/volume

’ Tail jaw switch inoperable. Replace switch

’ Air leaks to tail jaws. Renew ‘O’ Rings 10 on Piston Assembly 51

Mandrel broken and not reaching tail jaws. Replace mandrel

Defective non-return valve. Replace non-return valve

Jaws will not release

mandrel

Dirty tail jaws or jaw housing. Clean and lubricate

Faulty tail jaw switch. Replace ‘O’ rings

Fasteners will not feed

through nose jaws

Tail jaws not switched on. Switch on tail jaws

Worn tail jaws. Renew tail jaws

Cursor orientation incorrect. Reﬁt, ensuring correct orientation

Incorrect nose jaws. Fit correct nose jaws

Mandrel follower spring not ﬁtted. Fit correct mandrel follower spring

Incorrect gap between fastener head and nose

jaws when loaded.

Set gap to 1.5mm - 3mm (

/16” - 1/8”)

See ‘Loading the Tool’

Cursor sticking. Clean and oil cursor

Weak outer spring around cursor. Renew cursor

Incorrect mandrel follower spring ﬁtted. Fit correct mandrel follower spring

Excessive tail jaw wear High broach load. Check application hole size and thickness and

fastener grip capability

Feeding more than one

fastener at a time

Mandrel slip. Check as for ‘Mandrel Slip’, stage 2

Incorrect gap between fastener head and nose

jaws when loaded

Set gap to 1.5mm - 3mm (

/16” - 1/8”)

See ‘Loading the Tool’

Page 31

Technology Manager – EU Blind Fastening Avdel UK Limited, Stanley House, Works Road, Letchworth Garden City, Hertfordshire, SG6 1JY UNITED KINGDOM

Place of issue: Letchworth Garden City Date of Issue: 11-09-2015

A. K. Seewraj

machinery is in conformity with Machinery Directive 2006/42/EC

Declaration of Conformity

We, Avdel UK Limited, Stanley House, Works Road, Letchworth Garden City, Hertfordshire, SG6 1JY UNITED KINGDOM, declare under our sole

responsibility that the product:

Description: 07537 Hydro – Pneumatic Speed Tool

Brand/Model: Avdel 07537

Serial No. ................................................

to which this declaration relates is in conformity with the following standards:

ISO 12100:2010 EN ISO 28927-5:2009

EN ISO 11202:2010 EN ISO 3744:2010

EN ISO 4413:2010 EN ISO 11148-1:2011

EN ISO 4414:2010 EN 28662-1: 1993

Technical documentation is compiled in accordance with Annex 1, section 1.7.4.1, in accordance with the following Directive:

2006/42/EC The Machinery Directive

UK Statutory Instruments 2008 No 1597 - The Supply of Machinery (Safety) Regulations refers.

Page 32

Find your closest STANLEY Engineered Fastening location on www.stanleyengineeredfastening.com/contact For an authorized distributor nearby please check www.stanleyengineeredfastening.com/econtact/distributors

Manual Number Issue C/N

07900-00845 B8 18/189

Avdel UK Limited

Stanley House, Works Road

Letchworth Garden City, Hertfordshire SG6 1JY

Tel. +44 1582 900-000 · Fax -001

enquiries2@sbdinc.com

Avdel®, Avex®, Avibulb®, Avinox®, Avseal®, Avtainer®, Avdelmate®, Avdelok®, Bulbex®, Hemlok®, Interlock®, Klamp-Tite®, Maxlok®,Monobolt®, POP®, ProSet®, Stavex® and T-Lok® are registered trademarks of Stanley Black & Decker, Inc. and its aliates. The names and logos of other companies mentioned herein may be trademarks of their respective owners. Data shown is subject to change without prior notice as aresult of continuous product development and improvement policy. Your local STANLEY Engineered Fastening representative is at your disposal should you need to conrm latest information.