Stanley GD50 User Manual

GD50
HYDRAULIC
USER MANUAL
Safety, Operation and Maintenance
© 2014 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
39234 8/2018 Ver. 11
TABLE OF CONTENTS
SAFETY SYMBOLS .................................................................................................................................................4
SAFETY PRECAUTIONS .......................................................................................................................................5
TOOL STICKERS & TAGS ......................................................................................................................................6
HOSE TYPES ..........................................................................................................................................................7
HOSE RECOMMENDATIONS ................................................................................................................................ 8
HTMA / EHTMA REQUIREMENTS ........................................................................................................................9
OPERATION ..........................................................................................................................................................10
CHARGING THE ACCUMULATOR ...................................................................................................................... 12
TOOL PROTECTION & CARE .............................................................................................................................. 13
TROUBLESHOOTING ..........................................................................................................................................14
SPECIFICATIONS ................................................................................................................................................. 15
SERVICE TOOLS ..................................................................................................................................................15
GD50 PARTS ILLUSTRATION..............................................................................................................................16
GD50 PARTS LIST .................................................................................................................................................17
To ll out a product warranty validation form, and for information on your warranty,
visit www.stanleyinfrastructure.com and select the Company tab > Warranty.
Note: The warranty validation record must be submitted to validate the warranty.
SERVICING: This manual contains safety, operation and routine maintenance instructions. Stanley Infrastructure recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized
and certied dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
For the nearest certied dealer, call Stanley Infrastructure at (503) 659-5660 and ask for a Customer Service Representative.
GD50 User Manual ◄ 3
SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
This safety alert and signal word indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoided,
may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and
maintenance personnel.
4 ► GD50 User Manual
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and
hose.
These precautions are given for your safety. Review
them carefully before operating the tool and before performing general maintenance or repairs.
Supervising personnel should develop additional
precautions relating to the specic work area and local safety regulations. Place the added precautions in the
space provided.
The GD50 Hydraulic Rod Driver will provide safe and dependable service if operated in accordance with the instructions given in this manual. Read and understand this manual and any stickers and tags attached to the
tool and hoses before operation. Failure to do so could
result in personal injury or equipment damage.
Operator must start in a work area without
bystanders. The operator must be familiar with all prohibited work areas such as excessive slopes and
dangerous terrain conditions.
Establish a training program for all operators to
ensure safe operation.
Do not operate the tool unless thoroughly trained or
under the supervision of an instructor.
Always wear safety equipment such as goggles, ear
and head protection, and safety shoes at all times
when operating the tool.
Do not inspect or clean the tool while the hydraulic
power source is connected. Accidental engagement of the tool can cause serious injury.
Always connect hoses to the tool hose couplers
before energizing the hydraulic power source. Be
sure all hose connections are tight.
Do not operate the tool at oil temperatures above
140 °F/60 °C. High temperatures can cause operator
discomfort.
Do not operate a damaged, improperly adjusted or
incompletely assembled rod driver.
Do not weld, cut with an acetylene torch or hardface
the rod driver anvil or guide housing.
To avoid personal injury or equipment damage,
all tool repair, maintenance and service must only be performed by authorized and properly trained personnel.
Always replace parts with replacement parts
recommended by STANLEY.
Check fastener tightness often and before each use daily.
WARNING: Some dust created by power sanding,
sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:
Lead from lead-based paints,
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically- treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to lter out microscopic particles.
Protect yourself and those around you. Research
and understand the materials you are cutting.
Follow correct safety procedures and comply with
all applicable national, state or provisional health and safety regulations relating to them, including, if appropriate arranging for the safe disposal of the
materials by a qualied person.
GD50 User Manual ◄ 5
Stanley Hydraulic Tools
Division of The Stanley Works
3810 SE Naef Road
Milwaukie, Oregon 97267 USA
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TOOL STICKERS & TAGS
37425 Name Tag
NOTE:
THE INFORMATION LISTED
DANGERDANGER
ON THE STICKERS SHOWN,
MUST BE LEGIBLE AT ALL
TIMES.
REPLACE DECALS IF
THEY BECOME WORN OR
DAMAGED. REPLACEMENTS
ARE AVAILABLE FROM
YOUR LOCAL STANLEY
DISTRIBUTOR.
The safety tag (P/N 15875) at right is attached to the tool when shipped from
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CER­TIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
BEFORE USING HOSE LABELED AND CERTIFIED AS NON- CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE
HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE
SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR­RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS.
2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC­TION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY.
A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE
FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST.
B. DO NOT EXCEED RATED WORKING PRESSURE OF
HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS PRESSURE MAY CAUSE A LEAK OR BURST.
C. CHECK TOOL HOSE COUPLERS AND CONNECTORS
DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH YOUR HANDS. CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY.
IMPORTANT
the factory. Read and understand the
safety instructions listed on this tag before
removal. We suggest you retain this tag and attach it to the tool when not in use.
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO
NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR DAMAGED HOSE.
3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON­NECTED TO THE TOOL BEFORE PRESSURING SYSTEM. SYSTEM PRESSURE HOSE MUST ALWAYS BE CON­NECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT. REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY.
4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSED­CENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.
5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA. KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.
6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PRO­TECTION.
7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE, ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
6 ► GD50 User Manual
SAFETY TAG P/N 15875 (Shown smaller then actual size)
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