Stanley FUSION PELLET STOVE Operating & Installation Manual

Operating & Installation Manual

FUSION PELLET STOVE

1

TABLE OF CONTENTS

PAGE

NO.

1. Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2. Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

3. General Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

4. Assembly & Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

5. Hearth Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

6. Stove Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

7. Safety Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

8. Flue - Vertical External or Internal Chimney . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

9. Combustion Air. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

10. Safety & Correct use of the Appliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

11. In Case Of Chimney Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

12. Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

13. Pellet Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

14. Notes on Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

15. Operating Sequence & Switching Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

16. Controlling Timer Thermostat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

17. Electronic Contol Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

18. Remote Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

19. Circuit Board Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

20. Managing Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

21. Switching Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

22. Safety Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

23. Cleaning Of The Stove. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

24. Ashpan & Burn Pot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

25. Cleaning The Ashpan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

26. Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

27. Periodic Cleaning Of Stove & Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

28. Cleaning The Flue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

29. End of Season . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

30. Problems / Causes / Solutions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

31. Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

32. Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

STANDARDS

N.B.: The information in this manual is given only as a general guide, and local, national or EC regulations

must also be complied with.

RECOMMENDATIONS:

Before using this appliance, please read all parts of this instruction manual carefully, as the information it
contains, is essential in order to use the appliance correctly.

Read this manual prior to installation, maintenance & operation of this appliance.

The manufacturer will not be responsible for any modifications made to this appliance by or on behalf of the
user. The manufacturer will not be responsible for any eventual damage or loss as a result of unauthorised
modifications. In the event that parts need to be replaced, only use parts recommended by Waterford
Stanley.

The user is responsible for all work involved in the initial installation of the appliance and for keeping it
working efficiently thereafter.

Incorrect installation may result in damage to property, or injuries to persons or animals. The manufacturer
will not be liable for any damage resulting from incorrect installation, or failure to follow the instructions that
accompany this appliance.

GENERAL NOTICE

Important: The appliance MUST be earthed.

Before installing the appliance, the power supply system must be checked to ensure it has an effective
earth circuit.

Important: the power supply cable must be of sufficient cross-section for the power requirement of the
appliance.

The supply voltage required for the stove is 220-240 V at 50 Hz. Voltage variations greater than 10% of the
rated value may cause irregular operation, or damage to the electrical system. The appliance must be posi­tioned so that the domestic power supply plug remains accessible.

If the power supply cable becomes damaged, switch off the power and have it repaired by an authorised
Stanley service agent.

2

ASSEMBLY AND INSTALLATION
INSTRUCTIONS

N.B. To install the stove, use only authorised and

trained personnel, or contact the dealer.

1. Check that the floor can support the total weight
of the stove (140kgs).

2. Refer to the figure that shows the dimensions
of the flue pipe, and allowing for the thickness
of the floor-protection base (if applicable), make
a hole in the chimney to accommodate the
smoke outlet pipe (diameter 80 mm).

3. Connect the stove to the chimney with a certi­fied steel pipe suitable for this use and seal it.
This appliance must not be connected to a
shared flue.

4. Leave adequate clearance around the stove for
cleaning and servicing. If the appliance is to be
installed in an alcove a minimum of 400mm
clearnace is required all round to allow access
for cleaning and servicing.

HEARTH DIMENSIONS

The hearth should extend 15cm to the rear of the
stove and 14cm to both sides and 30cm to the front.

STOVE DIMENSIONS (MM)

3

Fig.1

Fig.2

Fig.3

Fig.4

Fig.5

1032

566

637

Min 140mm

Min 150mm

Min 300mm

Min 140mm

177.8

182

Flue Outlet

Air Intake

FLUE - VERTICAL EXTERNAL OR INTERNAL
CHIMNEY

The flue arrangement shown is the best solution for
evacuating smoke, even when the ventilator is off
(no power supply, or lock out flame). Any installation
must comply with current building regulations.
The minimum 2.00 metre level difference between
the roof outlet and the T fitting inside or outside the
building, ensures a minimum vacuum inside the
stove, thus preventing smoke issue into the room.

External flues must be insulated: for example by
using double-wall flue pipes.

The figure shows the recommended arrangement
for flue outlets above roof level. In all cases, there
must be a T fitting with inspection plug. The flue
duct must be suitably fastened and fitted with a
chimney pot for rain protection.

SAFETY WARNINGS

This appliance is not suitable for connection to a
shared flue.

The stove must be placed on a non combustible
hearth. If it is to be supported on a combustible floor
surface, it must be supported on a floor-protection
plate of at least the size shown in 3.1. It must be at
least 8mm thick.

The appliance must be connected to a chimney
suitable for solid fuels with a minimum diameter of
80 mm, and with a minimum height of 2.00 m from
the appliance flue outlet.

For insulating and sealing the pipes, use only heat­resistant materials (250° C).

The through-holes in walls or floors must always
have an insulated tube or ventilation passage, so
that it is always possible to disassemble the chim­ney components for cleaning and inspection, and to
prevent contact between these components and
wall masonry or inflammable surfaces.

It is useful to have planned inspections of the pipe
bends for periodic maintenance of the flue duct.
The smoke outlet pipe must be protected against
rainwater ingress.

4

Fig.6

Fig.7

Fig.8

Min. 2 meters

Where it is necessary to have a horizontal length of
pipe, there must be a minimum positive gradient of
3% along its length.

It is forbidden to run flue pipe in a horizontal plain
or in a reverse gradient.

It is forbidden to install the smoke outlet at pave­ment level, on public streets, car-parks or anywhere
that might cause annoyance to people and/or ani­mals.

The flue must be installed with the outlet above roof
level.

IMPORTANT: All sections of the flue pipe must be
accessible for inspection, and allow for internal
cleaning, removal or substitution.

Do not place nets or grilles over the flue outlet.
When they become dirty they will obstruct the out­let and cause poor combustion, and the stove may
be blocked with soot.

COMBUSTION AIR

The process of combustion requires oxygen, and
therefore air. When in operation, the stove draws
air from the room in which it is installed; poor com­bustion may therefore result if the room is insuffi­ciently ventilated.

To resolve this problem, a suitable vent hole must
be provided to allow a permanent supply of fresh air
from the outside. The cross-section of the vent
must be 6 cm² for each kW of energy consumed at
maximum input 67cm

2

for the Fusion stove.

The ventilation hole must have a cross-sectional
area of 67 cm² if a flue draught stabiliser is fitted.
If no flue draught stabiliser is fitted the ventilation
requirement is 34cm².

If the stove is located in a room containing another
appliance cooker hood or extractor fan, it is essen­tial to provide ventilation equivalent to the sum of
the air requirement for all appliances.

The vent must not be placed directly beside the

appliance in order to avoid drawing in air that is too
cold: at certain times of the year when the appli­ance is very cold, the stove may be locked out
when you first attempt to light it. If this occurs, the
situation should be considered absolutely normal,
and you can unlock the stove using the switch #4
located on the control panel. Then switch on again.

SAFETY AND CORRECT USE OF THE APPLI­ANCE

Before switching on for the first time, read the fol­lowing safety instructions.

1. Some parts of the stove become hot (door,

glass, flue, etc.), and contact with these parts
may cause burns.

2. Do not place combustible or inflammable

materials beside the stove, and never at less
than 1 metre.

3. Do not store bags of pellets close to the stove.

4. Your stove burns pellets only - it is not an incin-

erator. It is forbidden to burn other materials or
household waste as fuel.

5. When loading pellets into the tank, avoid pour

ing sawdust along with them. Failure to follow
this instruction may make the appliance unsafe,
and void all warranties.

5

Fig.9