Stanley FatMax FMFP12758 Operation And Maintenance Manual
FMFP12758
2-N-1
T
M
FLOORING TOOL
HERRAMIENTA 2 EN 1
TM
PARA
INSTALACIÓN DE PISOS
OUTIL À PLANCHER 2 EN
TM
OPERATION and MAINTENANCE MANUAL
MANUAL DE OPERACIÓN Y DE MANTENIMIENTO
MANUEL D’INSTRUCTIONS ET D’ENTRETIEN
9R202313RA 12/12
BEFORE OPERATING THIS TOOL, ALL OPERATORS SHOULD STUDY THIS MANUAL TO
UNDERSTAND AND FOLLOW THE SAFETY WARNINGS AND INSTRUCTIONS. KEEP THESE
INSTRUCTIONS WITH THE TOOL FOR FUTURE REFERENCE. IF YOU HAVE ANY
QUESTIONS, CONTACT YOUR STANLEY TOOLS REPRESENTATIVE OR DISTRIBUTOR.
ANTES DE OPERAR ESTA HERRAMIENTA, TODOS LOS OPERADORES DEBERÁN
ESTUDIAR ESTE MANUAL PARA PODER COMPRENDER Y SEGUIR LAS ADVERTENCIAS
SOBRE SEGURIDAD Y LAS INSTRUCCIONES. MANTENGA ESTAS INSTRUCCIONES CON
LA HERRAMIENTA PARA FUTURA REFERENCIA, SI TIENE ALGUNA DUDA, COMUNÍQUESE
CON SU REPRESENTANTE DE STANLEY TOOLS O CON SU DISTRIBUIDOR.
LIRE ATTENTIVEMENT LE PRÉSENT MANUEL AVANT D’UTILISER L’APPAREIL. PRÉTER
UNE ATTENTION TOUTE PARTICULIÈRE AUX CONSIGNES DE SÉCURITÉ ET AUX
AVERTISSEMENTS. GARDER CE MANUEL AVEC L’OUTIL POUR FUTUR RÉFÉRENCE. SI
VOUS AVEZ DES QUESTIONS, CONTACTEZ VOTRE REPRÉSENTANT OU VOTRE
CONCESSIONNAIRE STANLEY TOOLS.
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INTRODUCTION
S
TANLEY tools are precision-built tools, designed for precise, high volume nailing. These tools will deliver
efficient, dependable service when used correctly and with care. As with any fine power tool, for best performance
t
he manufacturer’s instructions must be followed. Please study this manual before operating the tool and
understand the safety warnings and cautions. The instructions on installation, operation and maintenance should
b
e read carefully, and the manual kept for reference. NOTE: Additional safety measures may be required because
of your particular application of the tool. Contact your STANLEY representative or distributor with any questions
concerning the tool and its use.
INDEX
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Tool Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
A
ir Supply and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
L
ubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Loading the Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
M
aintaining the Pneumatic Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Maintaining the FMFP12758 Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
NOTE:
STANLEY tools have been engineered to provide excellent customer satisfaction and are designed to achieve
maximum performance when used with fasteners engineered to the same exacting standards. STANLEY cannot
assume responsibility for product performance if our tools are used with fasteners or accessories not
meeting the specific requirements established for fasteners, staples and accessories.
THREE YEARS LIMITED WARRANTY
STANLEY TOOLS ("STANLEY") warrants to the original retail purchaser that this product is free from
defects in material and workmanship, and agrees to repair or replace, at STANLEY option, any defective
product within 3 year from the date of purchase. This warranty is not transferable. It only covers damage
resulting from defects in material or workmanship, and it does not cover conditions or malfunctions
resulting from normal wear, neglect, abuse, accident or repairs attempted or made by other than our
regional repair center or authorized warranty service center. Driver blades, bumpers and o-rings are
considered normally wearing parts.
THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. ANY WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO THE DURATION OF
THIS WARRANTY. STANLEY SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES.
This warranty is limited to sales in the United States and Canada. Some states do not allow limitations on
how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages,
so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights,
and you may also have other rights which vary from state to state.
To obtain warranty service, return the product at your expense together with proof of purchase to a
STANLEY regional or authorized warranty repair center. You may also contact us at 1-888-848-5175 for
the location of authorized warranty service centers in your area.
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SAVE THESE INSTRUCTIONS
DEFINITIONS - SAFETY GUIDELINES
This manual contains information that is important for you to know and understand. This information
relates to protecting YOUR SAFETY and PREVENTING EQUPMENT PROBLEMS. To help you recognize
this information, we use the symbols below. Please read the manual and pay attention to these
symbols.
I
ndicates an imminently hazardous situation which, if not avoided, will result in death or
s
erious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
U
sed without the safety alert symbol indicates a situation which, if not avoided, may result in
p
roperty damage.
SAFETY INSTRUCTIONS
EYE PROTECTION which conforms to ANSI specifications and provides protection
against flying particles both from the FRONT and SIDE should ALWAYS be worn by the
operator and others in the work area when connecting to air supply, loading, operating
or servicing this tool. Eye protection is required to guard against flying fasteners and
debris, which could cause severe eye injury.
The employer and/or user must ensure that proper eye protection is worn. Eye
protection equipment must conform to the requirements of the American National
Standards Institute, ANSI CAN/CSA Z94.3 and provide both frontal and side protection.
Non-side shielded spectacles and face shields alone do not provide adequate
protection.
Additional Safety Protection will be required in some environments. For example, the
working area may include exposure to noise level which can lead to hearing damage.
The employer and user must ensure that any necessary hearing protection is provided
and used by the operator and others in the work area. Some environments will require
the use of head protection equipment. When required, the employer and user must
ensure that head protection conforming to ANSI CAN/CSA Z89.1 is used.
Some dust created by power sanding, sawing, grinding, drilling, and other construction
activities contains chemicals known to the State of California to cause cancer, birth
defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints
• crystalline silica from bricks and cement and other masonry products
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of
work. To reduce your exposure to these chemicals: work in a well ventilated area, and
work with approved safety equipment, such as those dust masks that are specially
designed to filter out microscopic particles.
AIR SUPPLY AND CONNECTIONS
Do not use oxygen, combustible gases, or bottled gases as a power source for this tool
as tool may explode, possibly causing injury.
Do not use supply sources which can potentially exceed 200 P.S.I.G. (14kg/cm2) as tool
may burst, possibly causing injury.
The connector on the tool must not hold pressure when air supply is disconnected. If
a wrong fitting is used, the tool can remain charged with air after disconnecting and
thus will be able to drive a fastener even after the air line is disconnected possibly
causing injury.
Do not pull trigger or depress contact arm while connected to the air supply as the tool
may cycle, possibly causing injury.
Always disconnect air supply: 1.) Before making adjustments; 2.) When servicing the
tool; 3.) When clearing a jam; 4.) When tool is not in use; 5.) When moving to a different
work area, as accidental actuation may occur, possibly causing injury.
LOADING TOOL
When loading tool: 1.) Never place a hand or any part of body in fastener discharge area
of tool; 2.) Never point tool at anyone; 3.) Do not pull the trigger or depress the trip as
accidental actuation may occur, possibly causing injury.
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FASTENER SPECIFICATIONS:
TOOL AIR FITTING:
This tool uses a 1/4” N.P.T. male plug. The inside diameter should be .200” (5mm) or larger. The fitting must
be capable of discharging tool air pressure when disconnected from the air supply.
OPERATING PRESSURE:
70 to 100 p.s.i.g. (4.9 to 7.0 kg/cm²). Select the operating pressure within this range for best fastener
performance. DO NOT EXCEED THIS RECOMMENDED OPERATING PRESSURE.
AIR CONSUMPTION:
The FMFP12758 requires 3.7 cubic feet per minute (105 liters per minute) of free air to operate at the
rate of 60 fasteners per minute, at 80 p.s.i. (5.6 kg/cm²). Take the actual rate at which the tool will be run to
determine the amount of air required. For instance, if your fastener usage averages 30 fasteners per minute,
you need 50% of the tool’s c.f.m. of free air which is required to operate the tool at 60 fasteners per minute.
MODEL LENGTH HEIGHT WIDTH WEIGHT
FMFP12758 20.35” (517 mm) 22.08” (561 mm) 3.15” (80 mm) 10.85 lbs (4.9 kg)
MODEL
FASTENER CROWN WIDTH GAUGE FASTENER RANGE
FMFP12758
BCS15xx 1/2” (13mm)
15-1/2 Ga., 1/2"
Crown Staples
1-1/2" (38mm) to
2" (50mm)
FMFP12758
FLN-xxx -
16 Ga. "L" shape
Cleat Nails
1-1/2" (38mm) to
2" (50mm)
OPERATION
Always handle the tool with care: 1.) Never engage in horseplay; 2.) Never pull the trigger
u
nless nose is directed toward the work; 3.) Keep others a safe distance from the tool
w
hile tool is in operation as accidental actuation may occur, possibly causing injury.
T
he operator must not hold the trigger pulled on contact arm tools except during
f
astening operation as serious injury could result if the trip accidentally contacted
s
omeone or something, causing the tool to cycle.
K
eep hands and body away from the discharge area of the tool. A contact arm tool may
bounce from the recoil of driving a fastener and an unwanted second fastener may be
driven possibly causing injury.
Check operation of the contact arm mechanism frequently. Do not use the tool if the
arm is not working correctly as accidental driving of a fastener may result. Do not
interfere with the proper operation of the contact arm mechanism.
D
o not drive fasteners on top of other fasteners or with the tool at an overly steep angle
as this may cause deflection of fasteners which could cause injury.
D
o not drive fasteners close to the edge of the work piece as the wood may split,
a
llowing the fastener to be deflected possibly causing injury.
This nailer produces SPARKS during operation. NEVER use the nailer near flammable
substances, gases or vapors including lacquer, paint, benzine, thinner, gasoline, adhesives,
mastics, glues or any other material that is -- or the vapors, fumes or byproducts of which are
-- flammable, combustible or explosive. Using the nailer in any such environment could cause
an EXPLOSION resulting in personal injury or death to user and bystanders.
MAINTAINING THE TOOL
When working on air tools note the warnings in this manual and use extra care when
evaluating problem tools.
FMFP12758 TOOL SPECIFICATIONS
All dimentions in inches unless otherwise specified
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Use of this Tool to Install Pre-finished
Flooring
T
his FMFP12758 Flooring Tool was designed for use in installing
unfinished hardwood flooring. It can be used to install pre-finished
f
looring however care must be used to ensure that the finish is not
damaged by the tool. It is recommended that the tool be tested on
a sample section to be certain that the tool and technique of use do
n
ot leave marks on the finish. This procedure should be followed
before each job due to variations in flooring and tool condition.
AIR SUPPLY AND CONNECTIONS
Do not use oxygen, combustible gases, or bottled gases as a power source for this tool as tool
m
ay explode, possibly causing injury.
FITTINGS:
Install a male plug on the tool which is free flowing and which will release air pressure from the tool when disconnected
from the supply source.
HOSES:
Air hoses should have a minimum of 150 p.s.i. (10.6 kg/cm2) working pressure rating or 150 percent of the maximum
pressure that could be produced in the air system. The supply hose should contain a fitting that will provide “quick
disconnecting” from the male plug on the tool.
SUPPLY SOURCE:
Use only clean regulated compressed air as a power source for this tool. NEVER USE OXYGEN, COMBUSTIBLE
GASES, OR BOTTLED GASES, AS A POWER SOURCE FOR THIS TOOL AS TOOL MAY EXPLODE.
REGULATOR:
A pressure regulator with an operating pressure of 0 - 125 p.s.i. (0 - 8.79 KG/CM2) is required to control the operat iing
pressure for safe operation of this tool. Do not connect this tool to air pressure which can potentially exceed 200 p.s.i.
(14 KG/CM2) as tool may fracture or burst, possibly causing injury.
OPERATING PRESSURE:
Do not exceed recommended maximum operating pressure as tool wear will be greatly increased. The air supply must
be capable of maintaining the operating pressure at the tool. Pressure drops in the air supply can reduce the tool’s
driving power. Refer to “TOOL SPECIFICATIONS” for setting the correct operating pressure for the tool.
FILTER:
Dirt and water in the air supply are major causes of wear in pneumatic tools. A filter will help to get the best performance
and minimum wear from the tool. The filter must have adequate flow capacity for the specific installation. The filter has to be
kept clean to be effective in providing clean compressed air to the tool. Consult the manufacturer’s instructions on proper
maintenance of your filter. A dirty and clogged filter will cause a pressure drop which will reduce the tool’s performance.
LUBRICATION
Frequent, but not excessive, lubrication is required for best performance. Use Air Tool Lubricant, Mobil Velocite #10, or
equivalent. Do not use detergent oil or additives as these lubricants will cause accelerated wear to the seals and
bumpers in the tool, resulting in poor tool performance and frequent tool maintenance. Only a few drops of oil at a time
is necessary. Too much oil will only collect inside the tool and will be noticeable in the exhaust cycle.
COLD WEATHER OPERATION:
For cold weather operation, near and below freezing, the moisture in the air line may freeze and prevent tool operation.
We recommend the use of winter formula air tool lubricant or permanent antifreeze (ethylene glycol) as a cold weather
lubricant.
Do not store tools in a cold weather environment to prevent frost or ice formation on the tools
operating valves and mechanisms that could cause tool failure.
Some commercial air line drying liquids are harmful to “O”-rings and seals – do not use these
low temperature air dryers without checking compatibility.
OPERATION
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BEFORE HANDLING OR OPERATING THIS TOOL:
I. READ AND UNDERSTAND THE WARNINGS CONTAINED IN THIS MANUAL.
II. REFER TO “TOOL SPECIFICATIONS” IN THIS MANUAL TO IDENTIFY THE
OPERATING SYSTEM ON YOUR TOOL.
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NOTE:Use only nails recommended for use in the FMFP12758 nailers or nails which meet the
STANLEY specifications.
LOADING THE FMFP12758
EYE PROTECTION which conforms to ANSI specifications and provides protection against
flying particles both from the FRONT and SIDE should ALWAYS be worn by the operator
a
nd others in the work area when connecting to air supply, loading, operating or servicing
t
his tool. Eye protection is required to guard against flying fasteners and debris, which
could cause severe eye injury.
T
he employer and/or user must ensure that proper eye protection is worn. Eye protection
e
quipment must conform to the requirements of the American National Standards Institute,
ANSI CAN/CSA Z89.1 and provide both frontal and side protection. NOTE: Non-side shielded
spectacles and face shields alone do not provide adequate protection.
TO PREVENT ACCIDENTAL INJURIES:
• Never place a hand or any other part of the body in nail discharge area of tool while the air supply
is connected.
• Never point the tool at anyone else.
• Never engage in horseplay.
• Never actuate the tool unless nose is directed at the work.
• Always handle the tool with care.
• Do not actuate the tool while loading.
FMFP12758
LOADING:
Retract pusher until it is in the locked position. Insert a stick of cleats or staples. Push the detent to unlock
the pusher. Slide pusher to the fully forward position. The tool is now ready to operate.
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IN ADDITION TO THE OTHER WARNINGS CONTAINED IN
THIS MANUAL OBSERVE THE FOLLOWING FOR SAFE OPERATION
•
Use the STANLEY pneumatic tool only for the purpose for which it was designed.
•
Never use this tool in a manner that could cause a fastener to be directed toward the user or others
i
n the work area.
•
Do not use the tool as a hammer.
•
Always carry the tool by the handle. Never carry the tool by the air hose.
• Do not alter or modify this tool from the original design or function without approval from STANLEY.
• Always be aware that misuse and improper handling of this tool can cause injury to yourself and others.
• Before using the tool, verify that the actuator is in the non-actuated position. With the tool disconnected
from the air supply, depress the actuator and confirm it returns to the non-actuated position.
• Never leave a tool unattended with the air hose attached.
• Do not operate this tool if it does not contain a legible WARNING LABEL.
• Do not continue to use a tool that leaks air or does not function properly. Notify your nearest
STANLEY representative if your tool continues to experience functional problems.
MAINTAINING THE PNEUMATIC TOOL
When working on air tools, note the warnings in this manual and use extra care evaluating
problem tools.
Pusher spring (constant force spring). Caution must be used when working with the
spring assembly. The spring is wrapped around, but not attached to, a roller. If the spring
is extended beyond its length, the end will come off the roller and the spring will roll up
with a snap, with a chance of pinching your hand. Also the edges of the spring are very
thin and could cut. Care must also be taken to insure no permanent kinks are put in the
spring as this will reduce the springs force.
REPLACEMENT PARTS:
Use only STANLEY replacement parts. Do not use modified parts or parts which will not give equivalent
performance to the original equipment.
ASSEMBLY PROCEDURE FOR SEALS:
When repairing a tool, make sure the internal parts are clean and lubricated. Use Parker “O”-LUBE or
equivalent on all “O”-rings. Coat each “O”-ring with “O”-LUBE before assembling. Use a small amount of oil
on all moving surfaces and pivots. After reassembly add a few drops of STANLEY Air Tool Lubricant through
the air line fitting before testing.
AIR SUPPLY-PRESSURE AND VOLUME:
Air volume is as important as air pressure. The air volume supplied to the tool may be inadequate because of
undersize fittings and hoses, or from the effects of dirt and water in the system. Restricted air flow will
prevent the tool from receiving an adequate volume of air, even though the pressure reading is high. The
results will be slow operation, misfeeds or reduced driving power. Before evaluating tool problems for these
symptoms, trace the air supply from the tool to the supply source for restrictive connectors, swivel fittings, low
points containing water and anything else that would prevent full volume flow of air to the tool.
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MAINTAINING THE FMFP12758 TOOL
TO REPLACE PISTON:
a. Insert the flats on the lower end of the driver piston stem carefully into the end of piston and plunger
wrench, BC1009.
b. Using another special wrench, BC1009, or another wrench of the proper size, unscrew the plunger from the
u
pper end of the stem. After this is done, it will be possible to lift the poppet off the stem.
c
. Place the special wrench, BC1009, down over the piston stem onto the driver piston, locking the piston ears in
t
he slots in the wrench. Unscrew the piston from the stem.
TO REPLACE DRIVER:
a
. It is not necessary to disassemble the piston-poppet-driver assembly to replace the driver. Pull the poppet up
o
n the driver piston stem as far as it will go.
b
. Insert special wrench, BC1009, over the driver piston, locking the piston ears in the slots in the wrench.
Unscrew the piston from threaded portion of the stem.
c. To remove the driver blade from the piston stem, push the driver blade pin out of the stem. This will release
the blade.
d. Insert new driver blade into the slot in the end of the driver piston stem and assemble the driver blade pin. Test
the side play in the driver blade by grasping the driver piston stem in one hand and the blade in the other and
moving the blade sideways in alignment with the slot in the stem. There should be a small amount of side play
i
n the blade. This is necessary to take care of any slight misalignment between the blade and guide in the nose.
I
f there is no side play, the blade should be removed and the top (pin end) just barely dressed off with a stone.
It is not necessary to do more than smooth off the top to get the necessary side play. Do not grind. Reinsert the
blade and pin in the stem and test for side play once more. Repeat as necessary to get this small amount of
side play. Carefully examine the large threaded portion of the piston stem. A nylon lock can be seen imbedded
in a recessed hole in the stem. It is very important that this nylon lock can be replaced when its locking
efficiency has been reduced through several disassemblies of the piston. It is necessary to use the sharp point
of a knife, or some such instrument, to remove this nylon lock. Insert a new one by setting it into the recessed
hole in the stem, and tapping it gently until firmly seated. Reverse these instructions to reassemble.
e. Assemble plunger flush with end of piston stem.
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