Stanley FatMax FME700 Instruction Manual

Catalog Number

FME700

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA.
ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

SAVE THIS INSTRUCTION MANUAL FOR FUTURE REFERENCE.

VEA EL ESPAÑOL EN LA CONTRAPORTADA.

INSTRUCTION MANUAL

14 Inch (355mm)
Chop Saw

Scie fendeuse de
355 mm (14 po)

Serra Multi-Corte de
Metais de 14 pulg.
(355mm)

2

GENERAL SAFETY RULES

WARNING: Read all safety warnings and all instructions. Failure to follow the warnings
and instructions may result in electric shock, fire and/or serious injury.

SAVEALLWARNINGSAND INSTRUCTIONS FOR FUTURE REFERENCE

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.

1)WORKAREA SAFETY

• Keep work areaclean and well lit.Cluttered or dark areas invite accidents.

• Donotoperatepowertoolsinexplosiveatmospheres,suchasinthepresenceofflammableliquids,
gasesordust.Power tools create sparks which may ignite the dust or fumes.

• Keep children and bystanders away while operating a power tool. Distractions can cause

you to lose control.

2)ELECTRICAL SAFETY
a)Power tool plugs must matchthe outlet. Never modifythe plugin any way. Donot use

any adapter plugs with earthed (grounded)power tools. Unmodified plugs and matching
outlets will reduce risk of electric shock.

b)Avoidbodycontact with earthedorgrounded surfaces suchaspipes,radiators,ranges and
refrigerators.There isan increased risk of electricshockifyour bodyisearthedorgrounded.

c)Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.

d)Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the
power tool. Keep cord away from heat,oil,sharp edges or moving parts. Damaged or

entangled cords increase the risk of electric shock.

e)When operating a power tool outdoors, use an extension cord suitable for outdoor use.

Useofa cord suitable foroutdoor use reduces the risk of electric shock.

f)If operating a power tool in a damp location is unavoidable, use a groundfault circuit
interrupter (GFCI)protected supply. Use of a GFCI reduces the risk of electric shock.

3)PERSONAL SAFETY
a)Stay alert, watch what you are doing and use common sense when operating a power

tool. Donot use a power toolwhile you are tired or under the influence of drugs,alcohol
ormedication. A moment of inattention while operating power tools may result in serious

personal injury.
b)Use personal protective equipment. Always wear eye protection. Protective equipment
such as dust mask, nonskid safety shoes, hard hat, or hearing protection used for appropriate
conditions will reduce personal injuries.

c)Prevent unintentional starting. Ensurethe switchisin the offpositionbefore connecting to
powersource and/orbatterypack,picking up or carryingthe tool. Carrying power tools withyour

fingeronthe switch orenergizing power tools that have the switchoninvitesaccidents.
d)Remove any adjusting key or wrench before turning the power tool on. A wrenchora key
left attached to arotatingpart of thepower tool may resultinpersonalinjury.
e)Do not overreach.Keep proper footing and balance at all times.This enables better
control of the power tool in unexpected situations.

f)Dress properly. Do notwear loose clothing or jewelry. Keep your hair, clothingand

SAFETY GUIDELINES - DEFINITIONS

It is important for you to read and understand this manual. The information it
contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The
symbols below are used to help you recognize this information.

DANGER: Indicates an imminently hazardous situation which, if not avoided,

will result in death or serious injury.

WARNING: Indicates a potentially hazardous situation which, if not avoided,

could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided,

may result in minor or moderate injury.

NOTICE: Used without the safety alert symbol indicates potentially hazardous

situation which, if not avoided, may result in property damage.

3

glovesaway from moving parts.Loose clothes, jewelry or longhair can be caught in movingparts.
g)If devices are providedfor the connection of dust extraction and collection facilities,
ensure these are connected andproperly used. Use of dust collection can reduce dust-

related hazards.

4)POWERTOOL USE AND CARE

a)Do not force thepower tool. Usethe correct power tool for your application. The correct
powertoolwill do the job better and safer at the rateforwhichitwas designed.
b)Do not use the power tool if the switch does not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.

c)Disconnect the plug from the power source and/or the battery pack fromthe power
tool before making any adjustments,changing accessories, or storing power tools.Such

preventive safety measures reduce the risk of starting the power tool accidentally.

d)Store idle power tools out of the reach of children and do not allow persons unfamiliar
with the power tool or these instructions to operate the powertool. Power tools are

dangerous in the hands of untrained users.

e)Maintainpower tools.Checkfor misalignment or binding ofmoving parts,breakageof parts
andanyother condition thatmayaffect thepower tool’s operation. Ifdamaged,have the
power toolrepairedbeforeuse. Many accidents arecaused by poorly maintained power tools.

f)Keep cutting tools sharp and clean.Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.

g)Use thepowertool,accessories andtoolbits,etc.inaccordancewith theseinstructions,
takinginto account the working conditionsandthe work to be performed. Useofthe power tool

for operationsdifferent fromthoseintended could result in a hazardous situation.

5)SERVICE
a)Haveyourpower tool serviced by a qualified repair personusingonly identicalreplacement

parts.This will ensure that the safety ofthe powertoolismaintained.

Additional Safety Rules for Chop Saws

• Always wear proper eye and respiratory protection.

• Before using, inspect the cutting wheel for cracks or flaws. If such a crack or

flaw is evident, discard the wheel. The wheel should also be inspected whenever
you think the tool may have been dropped. Flaws may cause wheel breakage.

• When starting the tool with a new or replacement wheel or if you are unsure of

the condition of the wheel, hold the tool in a well protected area and let it run for
one minute. If the wheel has an undetected crack or flaw, it should burst in less than one

minute. Never start the tool with a person in line with the wheel. This includes the operator.

• In operation, avoid bouncing the wheel or giving it rough treatment. If this occurs,

stop the tool and inspect the wheel for cracks or flaws.

• Clean your chop saw periodically following the procedure in this manual.

• Do not remove wheel guards or base.

• ALWAYS USE THE VISE OR SPECIAL FIXTURE TO CLAMP WORK SECURELY.

Other aids such as spring, bar, or C-clamps may be appropriate for certain sizes and
shapes of workpiece. Use care in selecting and placing these clamps and make a dry
run before making a cut.

• Use only 14 in. (355mm) type 1 wheels rated at 4300 rpm or higher.

• Allow cut off parts to cool before handling.

• Do not attempt to cut wood or plastic with this tool.

• NEVER CUT MAGNESIUM WITH THIS TOOL.

• Use chop saw in a well-ventilated area.

• Turn chop saw off before removing any pieces from the base.

• DO NOT CUT ELECTRICALLY LIVE MATERIAL.

• Do not use circular saw blades or any other toothed blades with this tool.

Serious injury may result.

• DO NOT OPERATE THIS TOOL NEAR FLAMMABLE

LIQUIDS, GASES OR DUST. Sparks or hot chips from cutting or arcing motor
brushes may ignite combustible materials.

• Do not use the side of the abrasive wheel as a deburring grinder. This will substantially

weaken the wheel creating an unsafe condition. The wheel may come apart.

4

CAUTION: Wear appropriate hearing protection during use. Under some

conditions and duration of use, noise from this product may contribute to hearing loss.

CAUTION: Spark deflector will get hot.Avoid touching or adjusting while hot. Keep

cordset and materials away from spark deflector.

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and

other construction activities contains chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber (CCA).

Your risk from these exposures varies, depending on how often you do this type of work.
To reduce your exposure to these chemicals: work in a well ventilated area, and work with
approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.

• Avoid prolonged contact with dust from power sanding, sawing, grinding,

drilling, and other construction activities. Wear protective clothing and wash
exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or

lay on the skin may promote absorption of harmful chemicals.

WARNING: Use of this tool can generate and/or disburse dust, which may cause

serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved
respiratory protection appropriate for the dust exposure. Direct particles away from face
and body.

WARNING: Always use NIOSH/OSHA approved respiratory protection appropriate for

the dust exposure. Direct particles away from face and body.
For your convenience and safety, the following warnings are on your Heavy-Duty 14 inch

(355mm) Chop Saw:

WARNING: FOR SAFE OPERATION READ THE INSTRUCTION MANUAL.

• DO NOT USE TOOTHED BLADES.

• USE ONLY REINFORCED WHEELS RATED 4300 RPM OR HIGHER.

• WHEN SERVICING USE ONLY IDENTICAL REPLACEMENT PARTS.

• ALWAYS: WEAR EYE PROTECTION, USE GUARDS, CLAMP WORK IN VISE, USE

PROPER RESPIRATORY PROTECTION.

• DO NOT EXPOSE TO RAIN OR USE IN DAMP LOCATIONS.

• An extension cord must have adequate wire size (AWG or American Wire Gauge)
for safety. The smaller the gauge number of the wire, the greater the capacity of the

cable, that is 16 gauge has more capacity than 18 gauge. An undersized cord will cause
a drop in line voltage resulting in loss of power and overheating. When using more than
one extension to make up the total length, be sure each individual extension contains at
least the minimum wire size. The following table shows the correct size to use
depending on cord length and nameplate ampere rating. If in doubt, use the next
heavier gauge. The smaller the gauge number, the heavier the cord.

Minimum Gauge for Cord Sets

Volts Total Length of Cord in Feet

120V 0-25 26-50 51-100 101-150

(0-7,6m) (7,6-15,2m) (15,2-30,4m) (30,4-45,7m)

240V 0-50 51-100 101-200 201-300

(0-15,2m) (15,2-30,4m)(30,4-60,9m) (60,9-91,4m)

Ampere Rating

More Not more American Wire Gage
Than Than
0-6 18 16 16 14
6-10 18 16 14 12
10 - 12 16 16 14 12
12 - 16 14 12 Not Recommended

The label on your tool may include the following symbols. The symbols and their
definitions are as follows:

V..................volts A ..................amperes

Hz................hertz W..................watts

min ..............minutes ................alternating current

..........direct current

n

o ................no load speed

................Class I Construction ..................earthing terminal

(grounded) ................safety alert symbol

................Class II Construction .../min or rpm..revolutions or reciprocation

(double insulated) per minute

POWER SUPPLY

Be sure your power supply agrees with the nameplate marking. A voltage decrease
of more than 10% will cause a loss of power and overheating.

CUTTING CAPACITY

The wide vise opening and high pivot point provide cutting capacity for many large pieces.

Use the cutting capacity chart to determine total maximum size of cuts that can be made
with a new wheel.

CAUTION: CERTAIN LARGE, CIRCULAR OR IRREGULARLY SHAPED

OBJECTS MAY REQUIRE ADDITIONAL HOLDING MEANS IF THEY CANNOT BE
HELD SECURELY IN VISE.

CAUTION: DO NOT CUT MAGNESIUM WITH THIS TOOL.

FEATURES

(FIGURES 1, 4)

A. Lock Chain
B. Spark deflector screw
C. Spark deflector
D. Base

E. Fence
F. Vise
G. Flat Wrench
H. Crank
I. Vise Lever
J. Wheel
K. Guard

L. Spindle Lock
M. Depth Stop Bolt and

Jam Nut
N. Trigger Switch
O. Padlock Hole
P. Fence Bolts
Q. Chain Hook

5

2.8

3

55

MAX. mm

Fig. 1

D

E

F

G

H

B

L

K

I

A

N

M

C

O

J

P

Q

6

MAXIMUM CUTTING CAPACITY
NOTE: Capacity shown on chart assumes no wheel wear and optimum fence position.

Workpiece Shape:

A X B

90° CuttingAngle A= 4-7/8 in A= 4-1/2 in 4 1/2 in x 51/8in A= 4 1/2in x 5 3/8 in

(125mm) (115mm) (115mm x 130mm) (115mmx 137mm)

4 in x 7-5/8 in

(102mm x 188mm)

3 in x 7-3/8 in
(76mm x 229mm)

45° CuttingAngle A= 4-1/2 in A = 3-13/16 in 4 1/2 in x 313/16 in A= 3-13/16 in

(115mm) (98mm) 4 1/8 in x 33/4in 3-3/4 in

( 105mm x 95mm) (95mm)

STANDARD EQUIPMENT

1 14 inch (355mm) Metal Cutting Abrasive Wheel
1 Wheel Wrench
1 Instruction manual

TO CARRY (FIG. 1a)

Fold down unit to position where you can carry the saw. Hook
lock chain (A) to chain hook (Q).

UNLOCKING (FIG. 1a)

To unlock tool and raise head, depress motor arm slightly and
unhook lock chain (A) from chain hook (Q). Motor arm will
then pivot upward.

SPARK DEFLECTOR ADJUSTMENT (FIG. 1)

To best deflect sparks away from surrounding persons and materials, loosen the screw (B),
adjust the spark deflector (C) and then retighten screw. Do not allow cordset to come into
contact with deflector or sparks as damage to cordset may occur.

DEPTH STOP (FIG. 1)

Depth stop is set at the factory for a new 14 inch (355mm) wheel to prevent wheel from
cutting into the supporting surface. To allow more depth of cut, use the flat wrench provided
(G) to loosen the depth stop bolt (M) and lower bolt to desired height and then turn jam nut
(M)clockwise until seated firmly on the casting. Securely tighten the depth stopbolt beforeuse.

CAUTION: When changing to a new wheel, readjust depth stop to original position to

prevent cutting into supporting surface.

TRIGGER SWITCH (FIG. 1)

To start the tool, depress the trigger switch (N). To turn the tool off, release the trigger
switch. Keep hands and material from wheel until it has coasted to a stop.
To prevent unauthorized use of tool, install a standard padlock (not included) into the
padlock hole (O) located in the trigger.

Fig. 1a

A

Q

7

MATERIAL CLAMPING AND SUPPORTING (FIG. 2, 3)

• Angled material is best clamped and

cut with both legs resting against
base.

• A spacer block slightly narrower than
the workpiece can be used to
increase wheel utilization (Fig. 2).

• Long workpieces must be supported
by a block so it will be level with top
of base (Fig. 3). The cut off end
should be free to fall downward to
avoid wheel binding.

VISE OPERATION (FIG. 4)

The vise (F) has a quick-travel feature. To release the vise when it is clamped tightly, turn
the crank (H) counterclockwise one or two times to remove clamping pressure. Lift vise
lever (I) up. Pull crank assembly out as far as desired. Vise may be pushed forward into
work without cranking. Lower vise lever (I) then tighten vise (F) on work by using crank (H).

Fig. 2

WIDTH OF SPACER BLOCK
LARGEUR DE LA CALE DʼÉCARTEMENT
ANCHO DEL BLOQUE ESPACIADOR

DIAMETER OF WORKPIECE
DIAMÈTRE DE LA PIÈCE DE TRAVAIL
DIÁMETRO DE LA PIEZA DE TRABAJO

F

E

SPACER BLOCK
CALE DʼÉCARTEMENT
BLOQUE ESPACIADOR

Fig. 3

CUT-OFF END
EXTRÉMITÉ
COUPÉE
EXTREMO A
CORTAR

BLOCK
BLOC
BLOQUE

Fig. 4

H

I

F

E

FORWARD
MARCHE AVANT
HACIA ADELANTE

8

FENCE OPERATION (FIG. 5, 6)

CAUTION: To reduce the risk of injury,

turn unit off and disconnect machine from
power source before installing and removing

accessories, before adjusting or changing
set-ups or when making repairs. Be sure the
trigger switch is in the OFF position. An
accidental start-up can cause injury.

The fence (E) can be adjusted two ways: to
change desired cutting angle and to change
spacing between the fence and vise.

TO CHANGE THE DESIRED CUTTING
ANGLE

Use the wrench provided to loosen (do not
remove) the two fence bolts (P). Align the
desired angle indicator line with the slot line
(Q) in the base (D). Securely tighten both
fence bolts before use. For more accurate
square cuts, disconnect the power supply,
loosen the two fence bolts, push arm down
until wheel extends into base. Place a square
against the wheel and adjust fence against
the square. Securely tighten both fence bolts
before use. When making a miter cut, the
vise (F) may not clamp securely, depending
on the thickness of the workpiece and the
miter angle. Other aids (such as spring, bar
or C-clamps) will be necessary to secure the
workpiece to the fence when making these
cuts.

TO CHANGE SPACING BETWEEN THE FENCE AND VISE

Using the wrench provided, loosen and remove the two fence bolts (P). Adjust the fence
(E) to desired locations. Insert both fence bolts in provided locations. Securely tighten both
fence bolts before use.

REMOVAL AND INSTALLATION OF WHEELS (FIG. 7, 8)

CAUTION: Turn off and unplug the tool

before making any adjustments or removing
or installing attachments or accessories. Be
sure the trigger switch is in the OFF
position. Do not make any adjustment while

the wheel is in motion.
Do not make any adjustment while chop saw is
plugged into power supply.

1. Push in wheel lock lever (L) and rotate

wheel (J) by hand until wheel lock lever
engages slot in inside flange (R) to lock
wheel. Loosen the bolt (S) counterclockwise
in the center of the abrasive wheel with the
included flat wrench (G). Bolt has right-hand
thread.

2. Remove the bolt (S), washer (T), outside

flange (U) and old wheel (J).

Fig. 6

Fig. 5

P

F

E

Q

D

Q

E

P

Fig. 7

L

9

3. Make sure flange surfaces are clean and
flat. Install the new abrasive wheel by
reversing the above steps.

4. Do not overtighten bolt.

WARNING: Risk of personal injury.

Check the work surface that the chop saw
rests on when replacing with a new abrasive
wheel. It is possible that the wheel may
contact ANY ITEMS OR STRUCTURE THAT
EXTENDS ABOVE work surface (under the
base) when the arm is fully lowered.

OPERATION TIPS FOR MORE ACCURATE CUTS

• Allow the wheel to do the cutting. Excessive force will cause the wheel to glaze reducing

cutting efficiency and/or to deflect causing inaccurate cuts.

• Properly adjust fence angle.

• Make sure material is laying flat across base.

• Properly clamp material to avoid movement and vibration.

MAINTENANCE
MOTOR BRUSH INSPECTION AND REPLACEMENT (FIG. 9)

WARNING: To reduce the risk of injury, turn unit off and disconnect machine

from power source before installing and removing accessories, before adjusting or
changing set-ups or when making repairs. Be sure the trigger switch is in the OFF
position. An accidental start-up can cause injury.

Brushes should be regularly
inspected for wear. To inspect
brushes, remove brush cap (W).
Brushes (V) should slide freely in
brush box. If brushes are worn
down to .3 inch (8mm) as
shown in Figure 9 they should be
replaced. To reinstall, push new
brush back into brush
box. If replacing existing brush,
maintain same orientation as
when removed. Replace the
brush cap (do not overtighten).

CLEANING

WARNING: Blow dirt and dust out of the main housing with dry air as often as dirt

is seen collecting in and around the air vents. WearANSI Z87.1 (CAN/CSAZ94.3)
approved eye protection when performing this procedure.

CAUTION: When cleaning, use only mild soap and a damp cloth on plastic parts.

Many household cleaners contain chemicals which could seriously damage plastic. Also,
do not use gasoline, turpentine, lacquer or paint thinner, dry cleaning fluids or similar
products which may seriously damage plastic parts. Never let any liquid get inside the
tool; never immerse any part of the tool into a liquid.

REPAIRS

To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment
should be performed by authorized service centers or other qualified service organizations,
always using identical replacement parts.

LUBRICATION

Closed-type, grease-sealed ball bearings are used throughout. These bearings have
sufficient lubrication packed in them at the factory to last the life of the chop saw.

F

ig. 8

R

J

U

T

S

Fig. 9

V

.3in (8mm)
8mm (3 po)
8mm (3 pulg)

w

10

REPLACEMENT PARTS

Use only identical replacement parts. For a parts list or toorder parts, visit our service website at
www.stanleytools.com. You canalso order parts from your nearest Stanley FatMax Factory
Service Center or Stanley FatMax AuthorizedWarranty Service Center. Or, you cancall our
Customer Care Center at [phone].

SERVICE AND REPAIRS

All quality tools will eventually require servicing and/or replacement of parts. For
information about Stanley FatMax, its factory service centers or authorized warranty
service centers, visit our website at www.stanleytools.com or call our Customer Care
Center at [phone]. All repairs made by our service centers are fully guaranteed
against defective material and workmanship. We cannot guarantee repairs made or
attempted by others.
You can also write to us for information at Stanley Tools, 701 E. Joppa Road, Towson,
Maryland 21286 - Attention: Product Service. Be sure to include all of the information
shown on the nameplate of your tool (model number, type, serial number, etc.).

ACCESSORIES

WARNING: Since accessories, other than those offered by Stanley FatMax have

not been tested with this product, use of such accessories with this tool could be
hazardous. To reduce the risk of injury, only Stanley FatMax recommended accessories
should be used with this product.
A complete line of accessories is available from your Stanley FatMax Factory Service

Center or a Stanley FatMax Authorized Warranty Service Center. Please visit our Web
Site www.stanleytools.com for a catalog or for the name of your nearest supplier.

THREE YEAR LIMITED WARRANTY
Stanley FatMax will repair or replace, without charge, any defects due to faulty materials or

workmanship for three years from the date of purchase for tools (two years for batteries). This
warranty does not cover part failure due to normal wear or tool abuse. For further detail
of warranty coverage and warranty repair information, visit www.stanleytools.com or
call [phone]. This warranty does not apply to accessories or damage caused
where repairs have been made or attempted by others. This warranty gives you specific
legal rights and you may have other rights which vary in certain states or provinces.

In addition to the warranty, Stanley FatMax tools are covered by our:
1 YEAR FREE SERVICE: Stanley FatMax will maintain the tool and replace worn parts

caused by normal use, for free, any time during the first year after purchase.
90 DAY MONEY BACK GUARANTEE: If you are not completely satisfied with the

performance of your Stanley FatMax Power Tool for any reason, you can return it within
90 days from the date of purchase with a receipt for a full refund – no questions asked.

LATIN AMERICA: This warranty does not apply to products sold in Latin America. For
products sold in Latin America, see country specific warranty information contained in
the packaging, call the local company or see website for warranty information.

To register your tool for warranty service visit our website at www.stanleytools.com

WARNING LABEL REPLACEMENT

If your warning labels become illegible or are missing, call [phone] for a free
replacement.

Imported by

Stanley Tools

701 E. Joppa Road

Towson, Maryland 21286