Stanley Erin Installation And Operating Instructions Manual

Erin Non Boiler Solid Fuel Stove
INSTALLATION AND OPERATING INSTRUCTIONS
This appliance is hot while in operation and retains its heat for a long period of time after use. Children, aged or infirm persons should be supervised at all times and should not be allowed to touch the hot working surfaces while in use or until the appliance has thoroughly cooled.
When using the stove in situations where children, aged and/or infirm persons are present a fireguard must be used to prevent accidental contact with the stove. The fireguard should be manufactured in accordance with
BS 8423:2010.
PLEASE RETAIN
TABLE OF CONTENTS
PAGE NO.
1. Stanley Solid Fuel Stove Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. Important Operation/ Maintenance Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
4. Installation & Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..6
5. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..6
6. Pre Installation Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
7. Pre Installation Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
8. Flues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..8
9. Flue Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
10. Chimney . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
11. Chimney . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
12. Flue Exit - Top and Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
13. Down Draughts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
14. Ventilation & Combustion Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
15. Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
16. Clearance to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
17. Floor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
18. Stove Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
19. Commissioning & Handover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
20. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
21. Air Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
22. Recommended Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
23. Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
24. Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
25. User Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
26. De-Ashing/ Refuelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
27. Slow Burning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
28. Disposal of Ashes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
29. Monthly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
33. Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
30. Door Latch Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
31. Chimney Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
31. Glass Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
31. Vitreous Enamel Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
31. Cleaning a Matt Black/ Senotherm Stove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
31. Changing Rope Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
34. Prolonged Periods of Non Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
35. Fire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
36. Glass Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
36. Replace Damaged Bricks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
37. CO Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
38. Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..20
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3
STANLEY SOLID FUEL STOVE WARRANTY
CONDITIONS OF WARRANTY
Your Stanley Solid Fuel Stove is guaranteed against any part that fails (under normal operating conditions) as detailed in the following table with timelines specified from the date of installation of the appliance. If the unit is not installed with-
in six months of date of purchase, the warranty will commence six months from the date of purchase.
Warranty Period Parts Covered (Parts & Labour unless Stated)
Up to 1 Year Refractory materials (supply only)
Rope seals, glass seals and cement seals.
Surface Finish on Seno models.
Grates and fire bars.
Ceramic glass is covered for Thermal breakage (supply only).
Rust (if reported before installation)
Aesthetic Damage (provided reported on date of receipt)
Up to 5 Years All external castings & enamel finishes (excluding impact damage or
damage caused by overfiring). Pictures of damage must be submitted to WS Service Department.
Up to 3 Years Boiler - A Leaking Boiler Report must be conducted by an Authorised
Stanley Service Engineer and submitted to WS Service Department for re
view.
LIMITS OF LIABILITY
The warranty does not cover: * Special, incidental or consequential damages, injury to persons or Property, or any other consequential loss. * Any issue caused by negligence, misuse, abuse or circumstances beyond Waterford Stanley’s control. * Any issue with wear and tear, modification, alteration, or servicing by anyone other than an authorized service
engineer.
* Installation and operational related problems such as draught related issues external to the stove, inadequate
venting or ventilation, excessive flue offsets, negative air pressure caused by insufficient burning of improper
fuel. * Damage caused to the unit while in transit. * Enamel discolouration due to over firing, enamel damage caused by impact, damage to baffles caused by
over firing and fading of surface finish on casting. * Stress fractures on bricks. * Rust on cast iron parts unless reported prior to unit being installed. * Aesthetic damage, rust & missing parts on units purchased off display. Note: Adequate clearance must be maintained around the appliance to ensure the ease of part removal in the possi­ble event of their damage/failure. Waterford Stanley are not responsible for any costs incurred in the removal of items installed in the vicinity of the appliance that have to be moved to facilitate a part replacement.
All warranty claims must be reported to the Waterford Stanley Service Department and must be submitted with the prod­uct serial number (located on the front casting), date of purchase, proof of purchase (if requested) and details of the specific nature of the problem.
The warranty is given only to the original consumer/purchaser only and is non- transferable. The appliance must be installed by a suitable qualified person and installed as per the requirements of the manual. Failure to comply with the Installation requirements or Building Regulations will void your warranty. Waterford Stanley reserve the right to replace any part due to manufacturing defect that fails within the warranty period under the terms of the warranty. The unit must be used for normal domestic purposes only and in accordance with manufacturer's operation instructions.
INSTALLATION CHECK LIST
Tick
4
Flue System
1. Minimum Flue Height of 4.6 metres (15 feet).
2. Appliance should be connected to a minimum of 1.8 metres (6 feet) of 150mm (6”) flue pipe.
3. The horizontal flue run should not exceed 150mm (6”)
4. All flue pipework passing through walls must be sleeved & adequately insulated in line with current Building Regulations.
5. Appliance should be connected to a chimney of less than 200mm (8”) in diameter (otherwise the chimney must be lined with a 6” flue liner).
6. The chimney/ flue termination must be located in accordance with building regulations part J.
7. The chimney serving this appliance should not serve any other appliance.
8. Access should be provided to the chimney serving the appliance to allow for cleaning.
9. It is a requirement by Building Regulations to have a carbon monoxide alarm fitted to any room with a solid fuel appliance.
Location
10. Clearance to combustible materials must be adhered to as described in the Clearance to Combustible section.
11. The stove must be installed on a floor protector that covers the area under the stove and extends 18” to the front & 5” to the sides and back.
12. Clearance must be maintained to allow for maintenance and part replacement.
Ventilation & Combustion Air Requirements
13. The room in which the appliance is located should have an air vent of adequate size to support correct combustion (see Ventilation & Combustion Air Requirement Section for specific details).
14. The stove must not be installed in the same room as an extractor fan.
5
IMPORTANT OPERATION / MAINTENANCE NOTES
Now that your Stanley Solid Fuel Stove is installed and no doubt you are looking forward to many comforts it will provide, we would like to give you some tips on how to get the best results from your stove.
1. We would like if you could take some time to read the operating instructions/hints, which we are confident, will be of great benefit to you.
2. Do not burn fuel with a high moisture content, such as a damp peat or unseasoned timber. This will only result in a build up of tar in the stove and in the chimney.
3. IMPORTANT: The first few fires should be relatively small to permit the refractory to set proper ly and season the stove. During these firings it is recommended to ventilate the room as an unpleasant (not toxic) odour may be emitted as the paint is completing curement.
4. Inspect the flue-ways of the stove weekly and ensure that there are no blockages. Check flue ways before lighting especially after a shut down period. Please see chimney cleaning section.
5. Before loading fresh fuel into the firebox, riddle fully to remove all ashes. This will allow better and cleaner burning. See Re-Fuelling section.
6. Never allow a build up of ashes in the ash pan, as this will cause the grate to burn out prematurely. Empty the ashpan when refuelling.
7. Avoid slow burning of damp or unseasoned fuel as this will result in tarring flue ways and chim­ney i.e. peat or timber.
8. Allow adequate air ventilation to ensure plenty of air for combustion.
9. Do not burn rubbish/household plastic.
10. Do not operate the stove with the ash-door open as this will over heat the unit causing unnecessary damage.
11. Clean the chimney at least twice a year.
12. Burning soft fuels such as timber and peat will stain the glass. Regular cleaning will prevent permanent staining. Clean with soapy water when cool.
13. Keep all combustible materials a safe distance away from unit, please see section for clearances to combustibles.
14. Never use aerosol spray near the appliance when it is in operation.
15. For safety reasons never leave children or the elderly unaccompanied while stove is in use. Use a fire guard.
16. Avoid contact with the appliance when in use as stove reaches very high operating temperatures.
17. This appliance should be regularly maintained by a competent service engineer.
FUEL CALORIFIC VALUES - SOLID FUELS
Anthracite 25-50mm C.V.: 8.2kW/Kg 14,000 BTUs/lb
House Coal 25-75mm C.V.: 7.2kW/Kg 12,000 BTUs/lb
Timber - Firebox size C.V.: 5.0kW/Kg 8,600 BTUs/lb
Peat Briquettes C.V.: 4.8kW/Kg 8,300 BTUs/lb
ERIN SOLID FUEL NON BOILER STOVE
INSTALLATION & OPERATING INSTRUCTIONS
6
GENERAL
When installing, operating and maintaining your Erin Stove respect basic standards of fire safety. Read these instructions carefully before commenc­ing the installation. Failure to do so may result in damage to persons and property. Consult your local Municipal office and your insurance representative to determine what regulations are in force. Save these instructions for future reference.
Please note that it is a legal requirement under England & Wales Building Regulations that the installation of the stove is either carried out under Local Authority Building Control approval or is installed by a Competent Person registered with a Government approved Competent Persons Scheme. HETAS Ltd operate such a scheme and a listing of their Registered Competent Persons can be found on their website at www.hetas.co.uk.
Special care must be taken when installing the stove such that the requirements of the Health & Safety at Work Act are met.
Handling
Adequate facilities must be available for loading, unloading and site handling.
Fire Cement
Some types of fire cement are caustic and should not be allowed to come into contact with the skin. In case of contact with the skin wash immediately with plenty of water.
Asbestos
This stove contains no asbestos. If there is a possi­bility of disturbing any asbestos in the course of installation then please seek specialist guidance and use appropriate protective equipment.
Metal Parts
When installing or servicing this stove care should be taken to avoid the possibility of personal injury.
“IMPORTANT WARNING”
This stove must not be installed into a chimney that serves any other heating appliance.
The complete installation must be done in accor­dance with current Standards and Local Codes. It should be noted that the requirements and these publications may be superseded during the life of this manual.
(A). After removing the stove from its pack, open
the ashpit door and remove the contents from the ashpan. Attach the short timber handle to the ashpit door using the M8 x 70mm long round head screw and the spring washer. (See Fig.2).
Please refer to the current standards, BS EN 15287­1:2007 Design, Installation and Commissioning of chimneys. BS EN 14336:2004: Heating Systems in Buildings. Installation & Commissioning of Water Based Heating Systems. BS EN 12828: 2003; Heating Systems in Buildings. Design of Water Based Heating Systems. BS EN 12831: 2003; Heating Systems in Buildings. method for calculation of the design heat load.
PRE INSTALLATION ASSEMBLY
Your Erin stove is supplied with the following items:
Legs
Ashtray
Top Spigot
Hob Filler Piece
Ashpan
Operating Tool
Tool Holder
Riddling Tool
Fire Fence
Touch-Up Paint (Enamel Only)
Secondary Air Con. Rod (packed under hob)
Glove
Fire Door Handle (Assembled) See fig. 1
Ashdoor Handle (Assembled) See fig. 1
Damper Assembly
Fig.1
Fig.2
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