Stanley EH6883 User Manual

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03004 02/13
For service, spare parts or product information,
please contact Smart Marketing Group Pty. Ltd.
AUST. 1300 660 457 N.Z. 0800 474 876
MODEL NO. EH6883
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2
Section Page
Introduction 3
Warranty 4
Operation and Maintenance Instructions 5
Cylinder Care 6
Operating Instructions 7
Maintenance Schedule 8
Parts List 9
Servicing Instructions 10
Electrical Information 10
Specific Safety Instructions 11
Technical Information 12
Contact Information 12
CONTENTS
FOR YOUR SAFETY
If you smell gas:
1. Shut off the gas to the appliance.
2. Extinguish any open flame.
3. If odour continues, immediately call your gas supplier.
Do not store or use gasoline or other flammable vapour and liquids in the vicinity of this or any other appliance.
WARNING
Improper adjustment, alteration, service or maintenance can cause injury or property damage.
Read the instructions thoroughly before servicing this equipment.
FOR INDOOR INDUSTRIAL USE OR UNDER COVER OUTDOOR USE ONLY
NOT SUITABLE FOR DOMESTIC USE
PROPANE GAS
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INTRODUCTION
Dear Customer,
Thank you for purchasing this heater which has passed through our extensive quality assurance processes. Every care has been taken to ensure that it reaches you in perfect condition. However, in the unlikely event that you should experience a problem, or if you require any assistance please do not hesitate to contact us;
If you have a problem, call customer service. Do not return this heater to the place of purchase.
CUSTOMER SERVICE
Australia: 1300 660 457
New Zealand: 0800 474 876
Operating times: Monday – Friday 8.30am - 5.30pm
Australian Eastern Standard Time (AEST)
EXPRESS WARRANTY STATEMENT - HEATER GROUP
You are not required to do anything to register your heater purchase. Please attach the purchase receipt to this manual and ensure both are kept safe. We hope you enjoy your new heater, and if you have any problems call customer service on the above phone numbers. Do not return to place of purchase.
Smart Marketing Group Pty Ltd (SMG) warrants that this heater will be free from manufacturing faults or defects for 12 months from the date of purchase, providing original purchase receipt is kept and shown when needed and is subject to the terms and conditions below.
If a warranty fault appears within the warranty period, SMG reserves the right to replace or repair the product. In the event that SMG chooses to replace the product, this original warranty will expire at the original date. If the product includes various accessories or components, only the defective accessory or component will be replaced or repaired.
SMG reserves the right to replace defective parts of the product with parts and components of similar quality, grade and composition where an identical part or component is not available.
Products presented for repair may be replaced by refurbished products of the same type rather than being repaired. Refurbished parts may be used to repair the products.
What is covered.
• Manufacturing fault or defect.
How to claim under this warranty.
• Call customer service, phone number at the top.
• Ensure you have the following: Original purchase receipt, Model of heater.
• Discuss the issue.
• Customer service will advise which authorised service agent to take the heater to provided the issue is a warranty one.
• Take heater to authorised service agent for repair.
What is not covered.
• Commercial use of heater.
• Use of heater in a commercial premises.
• Damage or deterioration due to transport.
• Damage caused by negligence, misuse, abuse or accident or incorrect voltage and wattage.
• Any corrosion or rusting.
• Damage caused by incorrect set up and start up.
• Replacement parts due to general wear and tear.
• Heaters which have been serviced by other than an authorised SMG service agent.
• Heaters with no original purchase receipt.
• Heaters which have been on sold, not original purchaser.
• Damage due to non-servicing of heater as is required by this manual.
• Blockages / damage caused by dust, dirt, spiders webs or insects.
• Damage to attached equipment or third party accessories.
• Damage caused by attached equipment or third party accessories.
CONTACT DETAILS
Smart Marketing Group Pty Ltd
33-35 Lionel Road, Mt. Waverley
Victoria 3149, Australia.
Tel (+613) 9543 7266
Fax (+613) 9543 9839
sales@smga.com.au
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As soon as you have purchased the heater, we recommend that you check to make sure it is intact and that you read the operating instructions carefully before using it. The purchase receipt for this product is to be retained and must be presented if making a claim under the terms of the Smart Marketing Group (SMG) warranty. Bank account statements are not acceptable for proof of purchase.
This warranty does not cover heaters intended for hire or use in commercial applications or in commercial premises. The warranty will under no circumstances extend to reimbursement or payment of damages, whether direct, indirect or consequential. The warranty is void if there is evidence the heaters has been modified or tampered with in any way or used with unauthorised accessories without our consent.
SMG declines any responsibility or liability whatsoever arising from misuse or abuse, negligent handling of the heaters or if the product has not been installed or failure to comply with the relevant safety, operating, setting and maintenance instructions (see further in this manual).
The warranty does not extend to installation or disconnection costs.
Any item sent freight forward/collect for repair will be refused. Warranty repairs are free of charge, provided the appliance is delivered to our service department or authorised service agent. The heater will need to be returned, adequately protected in a box. SMG will not be responsible for any in-transit loss or damage. Assistance under the warranty will only be made available if the request is made to our customer service team on the contact numbers listed below and proof of purchase is provided.
This is a repair only warranty you will need to take the heater to the authorised service agent after contacting our customer service centre.
If the product includes various accessories or components, only the defective accessory or component will be replaced or repaired.
SMG reserves the right to replace defective parts of the product with parts and components of similar quality, grade and composition where an identical part or component is not available.
Products presented for repair may be replaced by refurbished products of the same type rather than being repaired. Refurbished parts may be used to repair the products.
Damage caused by third party accessories is not covered under this warranty.
Damage caused to attached equipment or third party accessories will not be covered under this warranty.
Rust and corrosion are not covered under this warranty.
If a warranty fault is found the freight cost will be credited to the owner. If no fault is found the product will be returned and any costs associated with the service will be charged to the owner.
Blockages caused by spider webs, insects, dirt, accumulated dust are not covered by warranty. SMG reserves the right to replace or repair the appliance within the warranty period. Parts found to be defective due to a manufacturing default will be replaced free of charge.
In the event of SMG choosing to replace the appliance, the warranty will expire at the original date of purchase. If no warranty fault is found the owner will be advised and the product will be returned and any costs associated with the service will be charged to the owner.
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. The benefits of this warranty are in addition to any rights and remedies imposed by Australian State and Federal legislation that cannot be excluded.
In New Zealand, this SMG warranty is in addition to the conditions and guarantees which are mandatory as implied by the New Zealand Consumer Guarantee Act 1993.For service, spare parts or product information please contact customer service:
Australia: 1300 660 457
New Zealand: 0800 474 876
CONTACT DETAILS
Smart Marketing Group Pty Ltd
33-35 Lionel Road, Mt. Waverley
Victoria 3149, Australia.
Tel (+613) 9543 7266
Fax (+613) 9543 9839
sales@smga.com.au
COMPLETE WARRANTY STATEMENT – HEATER GROUP
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OPERATION AND MAINTENANCE INSTRUCTIONS
IMPORTANT SAFETY RULES
1. DO NOT spray aerosols in the vicinity of this appliance while it is in operation.
2. Always locate gas cylinder at rear of heater.
3. Never direct airflow towards the gas cylinder.
4. Use only in a well ventilated space of minimum volume of 190 cubic metres.
5. Minimum clearances from combustibles: Side 600mm Above 600mm Rear 600mm.
6. The area in front of the heater must be kept clear at all times.
7. DO NOT place articles on or against this appliance.
8. Any repair must be carried out by a qualified service person.
9. The heater must be inspected before use and at least annually by a qualified service person.
10. It is imperative that the control compartment, burners and circulating passageways of the heater be kept clean and dry.
11. The appliance is suitable for use with propane gas only. Ensure that the available gas is correct.
The Appliance shall be used in accordance with the Manufacturers operating instructions, local gas fitting regulations, municipal building codes and any other relevant statutory regulations.
The Appliance is an industrial air heater which utilises fresh air and emits products of combustion. To function correctly the heater requires a continuous change of air. The heater must only be used outdoors protected from the weather or in industrial areas where continuous fixed ventilation is guaranteed.
1. Use only in a well ventilated area of Minimum room volume of 190 cubic metres.
2. Proper clearance from combustible materials must be maintained at all times.
Minimum Clearance from Combustibles:
Side 600mm Above 600mm Rear 600 mm
The area in front of the heater must be kept clear at all times.
Combustible materials are considered to be wood, compressed paper, plant fibres, plastic, plexiglas or other materials capable of being ignited and burned. Such materials shall be considered combustible even though flame proofed, fire-retardant treated or plastered. Additional clearance may be required for glass, painted surfaces and other materials which may be damaged by radiant or convection heat.
3. Heaters must be placed on a level and adequate footing and be readily accessible.
4. The gas manifold supply pressure must be regulated at 150 kPa utilising only the regulator supplied with the heater.
5. The appliance must be inspected before each use, and at least annually by a qualified service person.
a. The appliance area must be kept clear and free of combustible
materials, gasoline and other flammable vapours and liquids.
b. Gas orifices and burner must be kept clear of dirt and
cobwebs. Flow of combustion air through the rear of the heater must not be obstructed. Cleaning with a soft brush before use and at least every six months is recommended.
c. All gas connections should be checked for leaks utilising a
soap solution. Never use a flame for this purpose.
6. The hose assembly should be properly located out of pathways where people may trip over it. The hose must be protected from contact with hot or sharp surfaces both during use and while in storage. The hose assembly should be visually inspected prior to each use of the heater. If excessive abrasion or wear is evident, or the hose is cut, it must be replaced prior to operating the heater. The replacement hose assembly may be obtained from the manufacturer.
7. DO NOT use any pressure regulator or hose assembly other than those supplied with the appliance. Replacement pressure regulator and hose assembly must be those specified. Replacement parts may be obtained from the manufacturer or your local sales representative.
8. Operation and storage of this heater must conform with local codes or, in the absence of local codes, with AS/NZS 1596 Storage and Handling of Liquefied Petroleum Gases.
9. This heater is designed to operate with a standard 9Kg propane cylinder with Approved Cylinder Connection.
10. The valve outlet must be maintained in good condition. When the cylinder is not in use, be sure to cover it with a dust cap. A leak test should be performed with soapy water whenever connecting a new cylinder. NEVER use a match to test for leaks.
11. The propane cylinder must be turned off whenever the heater is not in use. When the heater is to be stored indoors, the propane cylinder and the heater must be disconnected and the cylinder stored in accordance with AS/NZS 1596 Storage and Handling of Liquefied Gases. (i.e.: Not indoors, but in a dry and well ventilated area.)
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CYLINDER CARE
Gas Inlet Connection
Gas inlet connection is a 3/8 internal flare located at the rear of heater, suitable for connection to the hose assembly supplied with heater.
Connecting to Cylinder
1. Ensure cylinder is in its full off position.
2. Check for any damage to either the cylinder or the hose. NEVER attempt to use damaged equipment.
3. When connecting the hose to the cylinder tighten the nut to a positive stop by hand or spanner.
4. Open cylinder valve fully. If a leak can be heard at either end of the hose turn cylinder off and tighten joint. Wait five minutes before re-testing and use a soapy water solution to check the joint. If bubbles appear the connection will need to be re­tightened.
Clothing or other flammable materials should not be placed on or near the heater. Direct contact with these metal surfaces should be avoided in order to prevent burns or clothing ignition.
Heater Specifications
Heater specifications can be found on the data label.
IMPORTANT NOTE
THE GAS CYLINDER MUST ALWAYS BE LOCATED AT THE REAR OF THE HEATER. NEVER DIRECT AIR FLOW TOWARDS THE CYLINDER.
Screw the coupling nut of regulator into the cylinder valve outlet.
(Cylinder not included)
POL CYLINDER CONNECTION DEVICE
Type of Gas Propane
Consumption 38 MJ/h
Operating Pressure 150 kPa
Injector Size 0.625 mm
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OPERATING INSTRUCTIONS
Test Firing Heater
Test fire heater, following the lighting instructions on heater case. Leak test all gas connections with soapy water. Soap bubbles indicate gas leakage. DO NOT use a match to test for gas leaks.
WARNING: Improper adjustment, alteration, service or maintenance can cause injury or property damage. Any modifications or adjustments made to product without prior authority from the manufacturer will void any warranty claims. Read the operating and maintenance instructions thoroughly before servicing this equipment.
Troubleshooting
Problem Possible Causes Solutions
Fan does not start
Power not on Turn power on
Defective switch Repair or replace
Defective fan Repair or replace
Burner does not light
Spark igniter not operating Replace
Gas cylinder not turned on Check cylinder
Gap at electrode too large Adjust
Flame burns out after ignition Defective safety devices Contact manufacturer or authorised service personnel
Flame unstable and yellow Air blockage
Clean air intake
Contact manufacturer or authorised service personnel
Lighting Instructions
* Remove any transit protection material.
1. Connect the hose and regulator.
2. Open the gas cylinder valve, check for leaks with a soapy water solution.
3. Turn on fan by pressing Fan Switch (item 1) to ON.
WARNING: If the fan does not start DO NOT proceed with
ignition.
4. Press Gas Button (item 2) and keep depressed. At the same time continually press the Igniter Button (item 3) until burner lights. When burner lights keep button depressed for 10-20 seconds then release, the burner should stay alight. If burner fails to remain alight turn gas cylinder valve ‘OFF’ and Fan Switch (item 1) to ‘OFF’. Wait 5 minutes then repeat procedure from step 2.
5. To turn heater off, turn gas cylinder valve ‘OFF’ and Fan Switch (item 1) to ‘OFF’.
Emergency Shut Down
Close cylinder valve. Switch fan off.
Item 1. Fan Switch
Item 2. Gas Button
Item 3. Igniter Button
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MAINTENANCE SCHEDULE
The following periodic maintenance should be carried out either by the Manufacturer or by the User as indicated below.
Clean the Fan
The Fan Blades should be cleaned at least annually. This work should be carried out by the Manufacturer or by authorised Service Personnel.
Method: Remove the self tapping screws and remove Heating Unit from outer casing. Fan Blades can then be cleaned with cloth and warm soapy water.
Note: If the heater is used in a dusty location cleaning should be carried out on a regular basis.
Cleaning the Burner
Burners should be cleaned at least annually, usually at the same time as the Fan Blades. This work should be carried out by the Manufacturer or by authorised Service Personnel.
Method: Remove Heating Unit from outer casing as described above. Burner Ports can then be cleaned using a small wire brush. Remove any fluff or dust build-up around Burner intake and Injector.
Cleaning Air Intake
The main air intake at the rear of the heater should be cleaned on a regular schedule. This work can be carried out by the user.
Method: Clean air intake slots with a soft brush.
Temperature Limit Devices
Temperature Limiting Devices should be tested annually by the Manufacturer or by Authorised Service Personnel. Following completion of testing the heater should be checked for satisfactory operation.
WIRING DIAGRAM
ON/OFF
10A 250VAC 50Hz
L
N
EARTH
OVER TEMP
SWITCHES
SOLONOID
CAPACITOR
IGNITOR
ELECTRODE
THERMOCOUPLE
GAS VALVE
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PARTS LIST
1. Data label
2. Fan motor
3. Internal wiring
4. Fan blade
5. Burner
6. Handle for transport
7. Internal body
8. External body
9. Hot air output
10. Burner air intake
11. Igniter button
12. Gas inlet connection
13. Fan switch
14. Electric cable input
15. Gas valve button
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SERVICING INSTRUCTIONS
Removal of Covers
Remove the self tapping screws and slide the Heating Unit from outer housing, access to all components is then available.
Burner
Model 38 MJ/h Heater
Circular Stainless Steel Burner: 64mm diameter 86mm in length
Burner Ports: 6 rows of 50 x O 1.43
Burner tube: Length 105mm Diameter 25mm Inlet diameter 13mm
Ignition
Press button ignition
Flame Safeguard
“CH 20psi. Chant CSA K-80” Electro Magnet and Thermocouple
Overheat System
Two Thermo Electric Switches marked: “HF KSD020 1 250V-10A” Switching point 72 degrees Centigrade
Solonoid Value
“CEME 55IOND3,3 SGI AIF 230V 50Hz P 6 Bar DN 3,3”
Adjustments
Pilot Nil Aeration. Fixed. Ignition. (Spark Gap) 6mm
ELECTRICAL
The heater is supplied with a 220-240V AC electrical power cord with a 3 pin plug. This plug must only be connected to an earthed power supply.
IMPORTANT
This product is fitted with a sealed electrical connection plug that is compatible with the heater, the mains supply for Australia and meets the requirements of international standards. This heater must be connected to a supply voltage that is equal to that stated on the rating label. If the mains connection plug or power cord becomes damaged it must be replaced with a complete assembly that is identical to the original, and this must be replaced by an authorised service centre. If in doubt always consult a qualified electrician.
Rating Label
Fan heater EH6883
Voltage 220-240V AC - 50Hz
Input Wattage 130W
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SPECIFIC SAFETY INSTRUCTIONS
WARNING
Do not use the heater in areas where there is a risk of explosion or fire from flammable gases. Ensure that the heating area is kept clear of combustible materials. Do not use the heater in damp areas, without suitable ventilation.
• DO NOT move or relocate the heater when it is connected to mains
electricity supply.
• DO NOT clean the heater while it is on or plugged into the mains
power supply.
• DO NOT use the heater as a dryer.
• DO NOT touch any part of the heater while on, hot surfaces may
burn.
• Ensure the heater is not used in areas where flammable gases are
present, e.g. paint, petrol, etc.
• Always keep heater at least one metre (1m) from combustible
materials.
• Always allow the heater to cool, about half (1/2) hour after it has
been turned off, before cleaning the heater.
• DO NOT expose the heater to rain, or use in damp wet conditions.
• DO NOT use the heater within one metre (1m) of any water source.
• Always ensure that the power cord is fully extended and NOT in
contact with any part of the heater.
• Never use the heater if any part of it is damaged.
• Always ensure that the heater is kept clean and free from dust.
• Do not attempt to modify the heater, power cord or power plug in
any way.
• Ensure the heater is not left on when unattended.
SAFE OPERATION
Children or persons with reduced physical, sensory or mental capabilities should not be allowed to touch or operate heaters or touch extension cords. All heaters should be kept out of reach of children or persons with reduced physical, sensory or mental capabilities preferably stored or locked in a secure cabinet or room when not in use.
Do Not Abuse the Power Cord
Never yank or pull the power cord to disconnect it from the mains supply socket. Never carry your heater by its power cord. Keep the power cord away from heat, oil, solvents and sharp edges. If the power cord becomes damaged have it replaced by an authorised service facility.
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TECHNICAL INFORMATION
Specifications
Fan Heater EH6883
Voltage 220-240V AC ~ 50Hz
IP Rating IPx4
Wattage 130W
Unit Weight 10.5Kg
For any queries or assistance call
Customer Service
AUST. 1300 660 457
NZ 0800 474 876
Hours of operation:
Monday to Friday 8.30am - 5.30pm AEST
Do not return to place of purchase.
Keep your purchase receipt, this will be required to
make any claims under the 12 month warranty.
STANLEY® is a registered trademark of Stanley Works and its subsidiaries.
Manufactured under license by Smart Marketing Group Pty Ltd.
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