Stanley EA08 User Manual

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WARNING
EA08
HYDRAULIC
EARTH AUGER
Copyright© The Stanley Works 2005 OPS/MAINT USA Printed in U.S.A. 43668 9/2005 ver 3
SAFETY, OPERATION AND MAINTENANCE
USER'S MANUAL
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie OR 97267-5698
503-659-5660
FAX 503-652-1780
www.stanley-hydraulic-tools.com
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TABLE OF CONTENTS
SAFETY SYMBOLS ............................................................................................................................................................. 5
SAFETY PRECAUTIONS ..................................................................................................................................................... 6
TOOL STICKERS & TAGS ................................................................................................................................................... 8
HYDRAULIC HOSE REQUIREMENTS ................................................................................................................................9
HTMA REQUIREMENTS ....................................................................................................................................................10
OPERATION ....................................................................................................................................................................... 11
PREOPERATION PROCEDURES ................................................................................................................................ 11
PREPARATION FOR INITIAL USE ............................................................................................................................... 11
CHECK HYDRAULIC POWER SOURCE ..................................................................................................................... 11
INSTALL HANDLES ...................................................................................................................................................... 11
CHECK TOOL ................................................................................................................................................................ 11
CHECK TRIGGER MECHANISM .................................................................................................................................. 11
INSTALL AUGER BIT .................................................................................................................................................... 11
INSTALL TORQUE TUBE .............................................................................................................................................. 11
CONNECT HOSES ....................................................................................................................................................... 12
OPERATING PROCEDURES ....................................................................................................................................... 12
COLD WEATHER OPERATION .................................................................................................................................... 12
TROUBLESHOOTING ....................................................................................................................................................... 13
SPECIFICATIONS .............................................................................................................................................................. 14
ACCESSORIES ................................................................................................................................................................. 14
EA08 PARTS ILLUSTRATION ........................................................................................................................................... 15
EA08 PARTS LIST ............................................................................................................................................................. 16
WARRANTY ....................................................................................................................................................................... 17
SERVICING THE STANLEY HYDRAULIC EARTH AUGER: This manual contains safety, operation, and routine maintenance instructions. Servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certifi ed dealer. Please read the following warning.
WARNING
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IM­PROPER REPAIR OR SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER.
For the nearest authorized and certifi ed dealer, call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative.
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CERTIFICATE OF CONFORMITY ÜBEREINSTIMMUNGS-ZERTIFIKAT CERTIFICAT DE CONFORMITE CEE CERTIFICADO DE CONFORMIDAD CERTIFICATO DI CONFORMITA
Hydraulic Tools
______________________________________________________________________
I, the undersigned: Ich, der Unterzeichnende: Je soussigné: El abajo firmante: lo sottoscritto:
hereby certify that the construction plant or equipment specified hereunder: bestätige hiermit, daß das im folgenden genannten Werk oder Gerät: certifies par ceci que l’ usine ou l’ équipement de construction indiqué cidessous: por el presente certifico que la fabrica o el equipo especificado a continuacion: certifico che l’impianto o l’attrezzatura sotto specificata:
1. Category: Earth Auger, Hydraulic Kategorie: Catégorie: Categoria: Categoria:
2. Make/Ausführung/Marque/Marca/Marca
3. Type/Typ/Type/Tipo/Tipo: EA08101A, EA08102A
4. Serial number of equipment: Seriennummer des Geräts: Numéro de série de l’équipement: Numero de serie del equipo: Matricola dell´attrezzatura:
5. Year of manufacture/Baujahr/année de fabrication/Año de fabricacion/Anno di fabbricazione 2001
Has been manufactured in conformity with - EEC Type examination as shown. Wurde hergestellt in Übereinstimmung mit - EEC Typ-Prüfung nach. Est fabriqué conformément - au(x) type(s) examiné(s) comme indiqué dans le tableau ci-après. Ha sido fabricado de acuerdo con - tipo examen EEC como dice. E’ stata costruita in conformitá con - le norme CEE come illustrato.
Winterling, David
Surname and First names/Familiennn ame und Vornamen/Nom et prénom /Nombre y apellido/Cognome e nome
Stanley
All
Examen CEE de type
Directive Richtlinie Directives particulières Directriz Direttiva
EN
EN ISO EN ISO Machinery directive
6. Special Provisions: None Spezielle Bestimmungen: Dispositions particulières: Provisiones especiales: Disposizioni speciali:
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA Date/Datum/le/Fecha/Data 6/28/01
Signature/Unterschrift/Signature/Firma/Firma__________________________________________________________________________
Position/Position/Fonction/Puesto/Posizione Engineering Manager
No. Nr Numéro No n.
292-1, 292-2 8662-1 3744 98/37/EC
Date Datum Date Fecha Data
1991 1988 1994 1998
Approved body Prüfung durch Organisme agréé Aprobado Collaudato
Self Self Self Self
Date of expiry Ablaufdatum Date d´expiration Fecha de caducidad Data di scadenza
NA NA NA NA
8/1/05
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SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equip­ment.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
This safety alert and signal word indicate an imminently hazardous situa-
DANGER
WARNING
CAUTION
tion which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
This signal word indicates a potentially hazardous situation which, if not avoided, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in
NOTICE
IMPORTANT
Always observe safety symbols. They are included for your safety and for the protection of the tool.
damage to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage to the equipment.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte­nance personnel.
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SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always comply with the safety pre­cautions given in this manual and on the stickers and tags attached to the tool and hose.
These safety precautions are given for your safety. Review them carefully before operating the tool and before performing general maintenance or repairs.
Supervising personnel should develop additional precautions relating to the specifi c work area and local safety regulations. If so, place the added precautions in the space provided on page 5.
The EA08 Hydraulic Earth Auger will provide safe and dependable service if operated in accordance with the instructions given in this manual. Read and understand this manual and any stickers and tags attached to the tool and hoses before operation. Failure to do so could result in personal injury or equipment damage.
• Operator must start in a work area without bystanders. The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions.
• Establish a training program for all operators to ensure safe operation.
• Do not operate the tool unless thoroughly trained or under the supervision of an instructor.
• Always wear safety equipment such as goggles, head protection, and safety shoes at all times when operating the tool.
• Do not inspect or clean the tool while the hydraulic power source is connected. Accidental engagement of the tool can cause serious injury.
• Do not operate the earth auger without fi rst installing the torque tube.
• Do not install or remove an auger while the hydraulic power source is connected. Accidental engagement of the tool can cause serious injury.
• Never operate the earth auger if you cannot be sure that underground utilities are not present. Underground electrical utilities present an electrocution hazard. Underground gas utilities present an explosion hazard. Other underground utili­ties may present other hazards.
• Do not wear loose fi tting clothing when operating the earth auger. Loose fi tting clothing can get entangled with the earth auger and cause serious injury.
• Always operate the earth auger at full throttle. Operating the earth auger with the trigger slightly depressed raises the hydraulic pressure which increases torque output. This type of operation can result in unexpected "kickback".
• Do not remove the earth auger from a hole until it has completely stopped turning.
• Supply hoses must have a minimum working pressure rating of 2500 psi/175 bar.
• Be sure all hose connections are tight.
• The hydraulic circuit control valve must be in the "OFF" position when coupling or uncoupling the tool. Wipe all couplers clean before connecting. Failure to do so may result in damage to the quick couplers and cause overheating of the hy­draulic system. Use only lint-free cloths.
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SAFETY PRECAUTIONS
• Do not operate the tool at oil temperatures above 140°F/60°C. Operation at higher oil temperatures can cause operator discomfort and may damage the tool.
• Do not operate a damaged, improperly adjusted, or incompletely assembled tool.
• To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by au­thorized and properly trained personnel.
• Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity.
• Always keep critical tool markings, such as lables and warning stickers legible.
• Always replace parts with replacement parts recommended by Stanley Hydraulic Tools.
• Check fastener tightness often and before each use daily.
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23139 NAME TAG
CALL
39423 COMPOSITE DECAL
TOOL STICKERS & TAGS
11207 CIRCUIT "D" DECAL
11206 CIRCUIT "C" STICKER
39424 WARNING DECAL
28323 CE DECAL
66409 Sound Power Decal
NOTE
THE INFORMATION LISTED ON THE STICKERS SHOWN, MUST BE LEGIBLE AT ALL TIMES.
REPLACE DECALS IF THEY BECOME WORN OR DAMAGED. REPLACEMENTS ARE AVAILABLE FROM YOUR LOCAL STANLEY DISTRIBUTOR.
The safety tag (p/n
15875) at right is attached to the tool when shipped from the factory. Read and understand the safety instructions listed on this tag before removal. We suggest you retain this tag and attach it to the tool when not in use.
DANGER
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC TOOLS
ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
BEFORE USING HOSE LABELED AND CERTIFIED AS NON-
CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPART­MENT INSTRUCTIONS.
2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY.
A DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR
THIS TOOL. EXCESS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST.
B DO NOT EXCEED RATED WORKING PRESSURE OF HY-
DRAU LIC HOSE USED W ITH THIS TOOL. EXCESS PRESSURE MAY CAUSE A LEAK OR BURST.
C CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY
FOR LEAKS. DO NOT FEEL FOR LEAKS WITH YOUR
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE OPERA-
SAFETY TAG P/N 15875
TION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
(shown smaller then actual size)
DANGER
D DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO
NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR DAMAGED HOSE.
3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM. SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT. REVERSING CONNEC­TIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY.
4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSED-CEN­TER HYDRAULIC SYSTEMS. THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.
5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA. KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.
6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PROTEC­TION.
7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE, ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE OPERA-
TION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
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HYDRAULIC HOSE REQUIREMENTS
HOSE TYPES
Hydraulic hose types authorized for use with Stanley Hydraulic Tools are as follows: Certifi ed non-conductive Wire-braided (conductive) Fabric-braided (not certifi ed or labeled non-conductive) Hose listed above is the only hose authorized for use near electrical conductors. Hoses and listed above are conductive and must never be used near electrical conductors.
HOSE SAFETY TAGS
To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydrau­lic Tools. DO NOT REMOVE THESE TAGS.
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be obtained from your Stanley Distributor.
THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE
D A N G E R
1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE
WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAYRESULT IN DEATH OR SERIOUS INJURY.
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.
2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOSISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS.
DO NOT REMOVE THIS TAG
SIDE 1 SIDE 2
3
(shown smaller than actual size)
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR
HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR
CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
D A N G E R
THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.
D A N G E R
1 DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS
NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
DO NOT REMOVE THIS TAG
SIDE 1 SIDE 2
(shown smaller than actual size)
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
D A N G E R
SEE OTHER SIDE
DO NOT REMOVE THIS TAG
DO NOT REMOVE THIS TAG
HOSE PRESSURE RATING
The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system.
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HTMA REQUIREMENTS
TOOL CATEGORY
HYDRAULIC SYSTEM REQUIREMENTS TYPE 1 TYPEII TYPEIII TYPE RR
FLOW RATE
TOOL OPERATING PRESSURE (at the power supply outlet)
SYSTEM RELIEF VALVE SETTING (at the power supply outlet)
MAXIMUM BACK PRESSURE (at tool end of the return hose)
Measured at a max. fl uid viscosity of: (at min. operating temperature)
TEMPERATURE Suffi cient heat rejection capacity to limit max. fl uid temperature to: (at max. expected ambient temperature)
Min. cooling capacity at a temperature difference of between ambient and fl uid temps
NOTE:
Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator discomfort at the tool.
4-6 gpm 7-9 gpm 11-13 gpm 9-10.5 gpm (15-23 lpm) (26-34 lpm) (42-49 lpm) (34-40 lpm) 2000 psi 2000 psi 2000 psi 2000 psi (138 bar) (138 bar) (138 bar) (138 bar)
2100-2250 psi 2100-2250 psi 2100-2250 psi 2200-2300 psi (145-155 bar) (145-155 bar) (145-155 bar) (152-159 bar)
250 psi 250 psi 250 psi 250 psi (17 bar) (17 bar) (17 bar) (17 bar)
400 ssu* 400 ssu* 400 ssu* 400 ssu* (82 centistokes) (82 centistokes) (82 centistokes) (82 centistokes)
140° F 140° F 140° F 140° F (60° C) (60° C) (60° C) (60° C)
3 hp 5 hp 7 hp 6 hp (2.24 kW) (3.73 kW) (4.47 kW) (5.22 kW) 40° F 40° F 40° F 40° F (22° C) (22° C) (22° C) (22° C)
FILTER Min. full-fl ow fi ltration Sized for fl ow of at least: (For cold temp. startup and max. dirt-holding capacity)
HYDRAULIC FLUID Petroleum based (premium grade, anti-wear, non-conductive) VISCOSITY (at min. and max. operating temps)
NOTE: When choosing hydraulic fl uid, the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics. Hydraulic fl uids with a viscosity index over 140 will meet the require­ments over a wide range of operating temperatures.
*SSU = Saybolt Seconds Universal
25 microns 25 microns 25 microns 25 microns 30 gpm 30 gpm 30 gpm 30 gpm (114 lpm) (114 lpm) (114 lpm) (114 lpm)
100-400 ssu* 100-400 ssu* 100-400 ssu* 100-400 ssu* (20-82 centistokes)
NOTE:
These are general hydraulic system requirements. See tool Specifi cation page for tool specifi c requirements.
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OPERATION
PREOPERATION
PROCEDURES
PREPARATION FOR INITIAL USE
The handles & torque tube, which are shipped un-at­tached, must be connected to the tool prior to opearation. An optional auger bit must also be connected to the tool for proper operation. Inspect the tool to assure the tool was not damaged in shipping and does not contain packing debris.
CHECK HYDRAULIC POWER SOURCE
1. Using a calibrated fl owmeter and pressure gauge, check that the hydraulic power source develops a fl ow of 4-9 gpm/15-34 lpm at 2000 psi/140 bar.
2. Make certain the hydraulic power source is equipped with a relief valve set to open at 2100-2250 psi/145-155 bar minimum.
3. Check that the hydraulic circuit matches the tool for open-center (OC) operation.
INSTALL HANDLES
Refer to the assembly instructions provided with the tool.
shank augers for the model EA08101A and standard 1-3/8 inch female hex socket for the model EA08102A.
TO INSTALL AN AUGER TO THE MODEL EA08101A
Align the button on the auger chuck with the hole in the coupler (15). Slide the auger chuck into the coupler until the button seats in the hole. See fi gure 1.
Figure 1. Installing Auger to model EA08101A
TO INSTALL AN AUGER TO THE MODEL EA08102A
Align the hole on the auger chuck with the hole in the cou­pler (15). Slide the auger chuck into the coupler. Secure it using a 3/8 inch long bolt and a nut. See fi gure 2.
1.Install the handles (1) and fasteners (2). Tighten each fastener to 40 ft. lbs./54 Nm.
CHECK TOOL
1. Make sure all tool accessories are correctly installed. Failure to install tool accessories properly can result in damage to the tool or personal injury.
2. There should be no signs of leaks.
3. The tool should be clean, with all fi ttings and fasteners tight.
CHECK TRIGGER MECHANISM
1. Check that the trigger operates smoothly and is free to travel between the "ON"- "OFF"-"ON" positions.
INSTALL AUGER BIT
The EA08 Earth Auger accepts standard 1-1/4 inch square
Figure 2. Installing Auger to model EA08102A
INSTALL TORQUE TUBE
1. The torque tube is attached to the base as shown in fi g­ure 3. Be sure to use the cotterless clevis pin provided with the unit. Make sure the pin is pushed through both holes in the base.
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OPERATION
2. The opposite end of the tube can be connected to a solid object, such as the Stanley hydraulic power unit, a trailer hitch ball, ground stake, etc.
Figure 3. Installing Torque Tube
CONNECT HOSES
1. Wipe all hose couplers with a clean lint-free cloth before making connections.
2. Connect the hoses from the hydraulic power source to the hose couplers on the tool. It is a good practice to con­nect the return hose fi rst and disconnect it last to minimize or avoid trapped pressure within the tool.
3. Observe fl ow indicators stamped on hose couplers to be sure that oil will fl ow in the proper direction. The female coupler is the inlet coupler.
NOTE: The pressure increase in uncoupled hoses left in the sun may result in making them diffi cult to connect. When possible, connect the free ends of operating hoses to­gether.
3. Position yourself so that you are able to operate the ON/ OFF trigger with your right hand. Grasp each handle fi rmly. Your helper positions himself/herself directly opposite and facing you and grasping each handle fi rmly.
4. Lift the EA08, with auger attached, and position the auger so it is perpendicular to where you intend to dig. The auger should be just above (not touching) the ground.
5. With your feet, and your helper's feet, spread and fi rmly planted, squeeze the ON/OFF trigger fully to start the auger turning.
6. Lower the EA08 until the auger starts digging. With soft soil the auger will penetrate into the ground with little effort and may require you to apply a slight lift to the EA08. With hard soil the auger cannot penetrate the ground easily and may require you to apply some down pressure to the EA08. Try not to apply enough down pressure to stall the auger. Augering in different soils requires different techniques and practice to become profi cient.
7. After reaching the desired depth, lift the auger straight out of the hole. Always release the ON/OFF trigger before the tip of the auger reaches the top of the hole.
COLD WEATHER OPERATION
If the tool is to be used during cold weather, preheat the hy­draulic fl uid at low engine speed. When using the normally recommended fl uids, fl uid temperature should be at or above 50° F/10° C (400 ssu/82 centistokes) before use.
OPERATING PROCEDURES
1. Observe all safety precautions.
2. Make sure the torque tube is attached to the base of the EA08 and anchored to a solid object.
NOTE: It is recommended to always use the torque tube.
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TROUBLESHOOTING
If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem.
When diagnosing faults in operation of the tool, always check that the hydraulic power source is supplying the correct hydraulic fl ow and pressure to the tool as listed in the table. Use a fl owmeter known to be accurate. Check the fl ow with the hydraulic oil temperature at least 80°F/27°C.
SYMPTOM CAUSE SOLUTION
Check power unit for proper fl ow and
Earth Auger does not run.
Poor Earth Auger performance.
Earth Auger operates slow.
Power unit not functioning.
Couplers or hoses blocked. Remove restriction.
Presssure and return line hoses reversed at ports.
Power unit not functioning.
Couplers or hose blocked. Remove restriction,
Fluid too hot (above 140° F / 60° C).
Low oil fl ow from power unit. Check power source for proper fl ow.
High backpressure.
pressure (4-9 gpm / 15-34 lpm, 2000 psi / 140 bar).
Be sure hoses are connected to their proper ports.
Check power unit for proper fl ow and pressure (4-9 gpm / 15-34 lpm, 2000 psi / 140 bar).
Provide cooler to maintain proper fl uid temperature.
Check hydraulic system for excessive backpressure and correct as required.
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SPECIFICATIONS
Pressure Range .......................................................................................................................................... 2000 psi/140 bar
Maximum Back Pressure ................................................................................................................................ 250 psi/17 bar
Couplers ....................................................................................................HTMA/EHTMA Flush Face Type Male & Female
Connect Size and Type ................................................................................................................. 1/2 in. Male Pipe Adapter
Weight ..............................................................................................................................................................47 lbs / 21 kg
Overall Length ............................................................................................................................................... 41 in. / 104 cm
Overall Width .................................................................................................................................................... 30 in. / 76 cm
Overall Height (Less Auger) ........................................................................................................................... 12 in. /30.5 cm
Maximum Fluid Temperature ............................................................................................................................. 140° F/60° C
HTMA Class I ..........................................................................................................................................4-6 gpm @ 2000 psi
EHTMA Category ............................................................................................................................ 20 lpm @ 138 bar
HTMA Class II .........................................................................................................................................7-9 gpm @ 2000 psi
EHTMA Category ........................................................................................................................... 30 lpm @ 138 bar
SOUND POWER AND VIBRATION DECLARATION
Measured A-weighted sound power level, Lwa (ref. 1pW) in decibels 96 dBA Uncertainty, Kwa, in decibels 3 dBA
Measured A-weighted sound pressure level, Lpa (ref. 20 µPa) at operator’s position, in decibels 81.5 dBA
Uncertainty, Kpa, in decibels 3 dBA
Values determined according to noise test code given in ISO 15744, using the basic standard ISO3744 NOTE- The sum of a measured noise emision value and its associated uncertainty represents an upper boundry of the range of values which is likely to occur in measurements.
Declared vibration emission value in accordance with EN 12096 Measured vibration emmission value: a 6.3 m/sec² Uncertainty: K 2.3 m/sec² Values determined according to ISO 8662-1, ISO 5349-1,2
ACCESSORIES
DESCRIPTION .............................................................................................................................................PART NUMBER
Auger, 8 in. dia. x 42 in. long (1-1/4 inch Square Drive) .............................................................................................. 39409
Auger Extension, 8 in. dia x 32 in. long (1-1/4 inch Square Drive) .............................................................................. 39410
Coupler, 1-1/4 inch Hex Assy. ...................................................................................................................................... 65477
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EA08 PARTS ILLUSTRATION
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EA08 PARTS LIST
Item No.
1 37919 3 Handle
2 39415 4 Capscrew
3 39276 1 Motor (Parker TB-0165-F-S-10-0-AAAB
4 37917 1 Base Assy
5 06151 4 Capscrew
6 ----- 2 Clevis Pin (furnished with item 28)
7 00720 1 Set Screw
8 ----- 1 Key (furnished with item 3)
9 11207 1 Circuit Type D Sticker
10 11206 1 Circuit Type C Sticker
11 28323 1 CE Sticker
12 00719 3 Nut, Nylock
13 39423 1 Composite Decal
14 39277 1 Valve Mount Handle
15 39408 1 Coupler, 1-1/4 sq., (model EA08101A only)
16 43536 1 Support Washer (model EA08101A only)
17 371049 1 Lockwasher (model EA08101A only)
18 01521 1 Capscrew (model EA08101A only)
19 39404 2 Elbow
20 24061 1 Flush Face Coupler, Male
21 39279 1 Trigger
22 ----- 2 Cotter Pin (Incld with item 28)
23 08253 3 Capscrew
24 39283 1 Hose, Long
25 39282 1 Hose, Short
26 10351 2 Adapter
27 24060 1 Flush Face Coupler, Female
28 39278 1 Valve, Brand A0755-T-4-J-S
29 37923 1 Torque Tube Assy
30 23139 1 Name Tag
31 21181 1 Pin
32 39424 1 Warning Decal
33 44908 1 Clevis Pin
34 44909 1 Hairpin Cotter
Part No. Qty Description
43662 1 Coupler, 1-3/8 hex, (model EA08102A only)
00718 1 Capscrew (model EA08102A only)
66409 1 Sound Power Level Decal (not shown)
39411 1 Seal Kit
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WARRANTY
Stanley Hydraulic Tools (hereinafter called “Stanley”), subject to the exceptions contained below, warrants new hydraulic tools for a period of one year from the date of sale to the fi rst retail purchaser, or for a period of 2 years from the shipping date from Stanley, whichever period expires fi rst, to be free of defects in material and/or workmanship at the time of delivery, and will, at its option, repair or replace any tool or part of a tool, or new part, which is found upon examination by a Stanley authorized service outlet or by Stanley’s factory in Milwaukie, Oregon to be DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP.
EXCEPTIONS FROM WARRANTY
NEW PARTS: New parts which are obtained individually are warranted, subject to the exceptions herein, to be free of defects in material and/or workmanship at the time
of delivery and for a period of 6 months after the date of fi rst usage. Seals and diaphragms are warranted to be free of defects in material and/or workmanship at the time of delivery and for a period of 6 months after the date of fi rst usage or 2 years after the date of delivery, whichever period expires fi rst. Warranty for new parts is limited to replacement of defective parts only. Labor is not covered.
FREIGHT COSTS: Freight costs to return parts to Stanley, if requested by Stanley for the purpose of evaluating a warranty claim for warranty credit, are covered under this policy if the claimed part or parts are approved for warranty credit. Freight costs for any part or parts which are not approved for warranty credit will be the responsibility of the individual.
SEALS & DIAPHRAGMS: Seals and diaphragms installed in new tools are warranted to be free of defects in material and/or workmanship for a period of 6 months after the date of fi rst usage, or for a period of 2 years from the shipping date from Stanley, whichever period expires fi rst.
CUTTING ACCESSORIES: Cutting accessories such as breaker tool bits are warranted to be free of defects in material and or workmanship at the time of delivery only.
ITEMS PRODUCED BY OTHER MANUFACTURERS: Components which are not manufactured by Stanley and are warranted by their respective manufacturers.
a. Costs incurred to remove a Stanley manufactured component in order to service an item manufactured by other manufacturers.
ALTERATIONS & MODIFICATIONS: Alterations or modifi cations to any tool or part. All obligations under this warranty shall be terminated if the new tool or part is altered or modifi ed in any way.
NORMAL WEAR: any failure or performance defi ciency attributable to normal wear and tear such as tool bushings, retaining pins, wear plates, bumpers, retaining rings and plugs, rubber bushings, recoil springs, etc.
INCIDENTAL/CONSEQUENTIAL DAMAGES: To the fullest extent permitted by applicable law, in no event will STANLEY be liable for any incidental, consequential or special damages and/or expenses.
FREIGHT DAMAGE: Damage caused by improper storage or freight handling.
LOSS TIME: Loss of operating time to the user while the tool(s) is out of service.
IMPROPER OPERATION: Any failure or performance defi ciency attributable to a failure to follow the guidelines and/or procedures as outlined in the tool’s operation and
maintenance manual.
MAINTENANCE: Any failure or performance defi ciency attributable to not maintaining the tool(s) in good operating condition as outlined in the Operation and Maintenance Manual.
HYDRAULIC PRESSURE & FLOW, HEAT, TYPE OF FLUID: Any failure or performance defi ciency attributable to excess hydraulic pressure, excess hydraulic back-pres­sure, excess hydraulic fl ow, excessive heat, or incorrect hydraulic fl uid.
REPAIRS OR ALTERATIONS: Any failure or performance defi ciency attributable to repairs by anyone which in Stanley’s sole judgement caused or contributed to the failure or defi ciency.
MIS-APPLICATION: Any failure or performance defi ciency attributable to mis-application. “Mis-application” is defi ned as usage of products for which they were not originally intended or usage of products in such a matter which exposes them to abuse or accident, without fi rst obtaining the written consent of Stanley. PERMISSION TO APPLY ANY PRODUCT FOR WHICH IT WAS NOT ORIGINALLY INTENDED CAN ONLY BE OBTAINED FROM STANLEY ENGINEERING.
WARRANTY REGISTRATION: STANLEY ASSUMES NO LIABILITY FOR WARRANTY CLAIMS SUBMITTED FOR WHICH NO TOOL REGISTRATION IS ON RECORD. In the event a warranty claim is submitted and no tool registration is on record, no warranty credit will be issued without fi rst receiving documentation which proves the sale of the tool or the tools’ fi rst date of usage. The term “DOCUMENTATION” as used in this paragraph is defi ned as a bill of sale, or letter of intent from the fi rst retail customer. A WARRANTY REGISTRATION FORM THAT IS NOT ALSO ON RECORD WITH STANLEY WILL NOT BE ACCEPTED AS “DOCUMENTATION”.
NO ADDITIONAL WARRANTIES OR REPRESENTATIONS
This limited warranty and the obligation of Stanley thereunder is in lieu of all other warranties, expressed or implied including merchantability or fi tness for a particular purpose except for that provided herein. There is no other warranty. This warranty gives
vary depending upon applicable law.
the purchaser specifi c legal rights and other rights may be available which might
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Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie, Oregon
503-659-5660 / Fax 503-652-1780
www.stanley-hydraulic-tools.com
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