Stanley Dura-Glide 2000, Dura-Glide 5300, Dura-Glide 3000, Dura-Glide 5200, ProCare 8300A Installation And Operation Manual

iQ Controller

Installation and Operation Manual

204144

INCLUDES INSTRUCTIONS FOR

DURA-GLIDE™ 2000/3000, 5200/5300,

DURA-GUARD™, DURA-STORM™, DURACARE™, *5400-SERIES,

*PROCARE™ 8300A, AND DURACARE 7500A TL-FBO

AUTOMATIC SLIDE DOOR SYSTEMS

*Refer to product-specic Installaon Manuals for Wiring Diagrams as they contain the relevant system wiring.

Stanley Part Number 204144

REV B 01.2019

All manuals can be found at

www.stanleymobileapps.com

Copyright 2019, Stanley Access Technologies, LLC. Prohibition on Copying: Any unauthorized reproduction, disclosure or distribution of copies by any person of any portion of this work may be a violation of copyright law of the United States of America and other countries, could result in the awarding of statutory damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.

Table of Contents

General Description ........................................................................................................... 2

Intended Use ............................................................................................................................................. 2

Applicability ............................................................................................................................................... 3

Prerequisites .............................................................................................................................................. 3

Precautions ................................................................................................................................................3

Installation Instructions .................................................................................................... 3

Installing the iQ Controller ................................................................................................................. 3

Wiring Instructions ............................................................................................................ 3

Evaluating Power Requirements ........................................................................................................ 3

Connecting Main Power Wiring ........................................................................................................4

Connecting Accessories (As Applicable) ......................................................................................... 4

Tune-In Instructions ........................................................................................................... 4

Handing for FIS Only .............................................................................................................................. 5

Tuning In the iQ Controller Using the Controller Pushbuttons ........................................... 6

Tables ............................................................................................................................................................ 7

Final Tune-In Adjustments .................................................................................................................18

Attachments ..................................................................................................................... 19

Attachment 1 - iQ Controls and Indicators .................................................................................19

Attachment 2 - iQ System Wiring Diagram ...............................................................................21

Attachment 3 - iQ Terminal Block Connections TB1-TB7 ..................................................... 31

Attachment 4 - ANSI/BHMA and UL Compliance Requirements for Sliding Doors ..32

Attachment 5 - Troubleshooting Aid ............................................................................................ 35

Attachment 6 - iQ Troubleshooting Aid ...................................................................................... 36

Attachment 7 - Fine Tuning Slide Doors .....................................................................................37

GENERAL DESCRIPTION

Intended Use

This manual provides installaon instrucons, wiring instrucons, and tune-in instrucons for the iQ Controller. It includes instrucons for Dura-Glide™ 2000/3000, 5200/5300, Dura-Guard™, Dura-Storm™,

Dura-Max™ 5400-Series*, ProCare™ 8300A*, and DuraCare™ 7500A TL-FBO Automac Slide door systems.

On Dura-Glide sliding doors, the iQ Controller replaces the MC521 and MC521Pro, or both the microprocessor control box and the interface board on older models. The door acvaon devices (SU-100 moon sensors, carpets, control mats, push plates, etc.), lock, funcon switch, doorway holding beams, and door posion switches previously connected to the interface board must be connected to the iQ Controller.

Aachment 1 illustrates the iQ Controller controls and indicators. Aachment 2 illustrates system wiring for Dura-Glide series sliders. This manual supports the hardware and rmware at the me of this released revision.

Applicability

in whole or in part without the express written permission of Stanley is prohibited.

This manual is applicable to the Dura-Glide series sliding doors used on Dura-Glide™ 2000/3000, 5200/5300, Dura-Guard™, Dura-Storm™, Dura-Max™ 5400-Series, ProCare™ 8300A, and DuraCare™ 7500A TL-FBO Automac Slide door systems.

Instrucons for connecng oponal accessories are not provided in this manual.

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iQ Control Box

Prerequisites

Special Items Required:

• Stanley Access Technologies document No. 203957, “SU-100 Moon Sensor Installaon and Operaon” (if installed).

• SU-100 tune-in remote control (if SU-100 Moon Sensor is installed).

• Stanley Access Technologies document No. 203768, “StanguardTM Threshold Sensor Installaon and Operaon” (if installed).

• Optex X Zone T or X Zone ST manufacturer’s installaon and tune-in instrucons (if installed).

• Hotron HR100 ST manufacturer’s installaon and tune-in instrucons (if installed).

• Bluetooth adapter or cable to connect compable handheld device to iQ Controller.

• Degreaser.

• Instrucons for any other device to be wired into the iQ Controller.

Precautions

All ANSI/BHMA and UL Requirements in Attachment 4 must be met before the door is put into operation.

INSTALLATION INSTRUCTIONS

Installing the iQ Controller

NOTE: This manual covers new door installaons in which the iQ is factory-installed and wired.

WIRING INSTRUCTIONS

Evaluating Power Requirements

• ENSURE power source is a dedicated 115 VAC, 50/60 Hz source with 20A circuit rang. If four operators are used, the source should have a 30A rang.

• ENSURE no more than four operators will be connected to one circuit.

• ENSURE power source is not shared with other equipment, i.e., cash registers, EAS systems, or other electromagnec interference generators.

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in whole or in part without the express written permission of Stanley is prohibited.

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iQ Control Box

Connecting Main Power Wiring

Warning: To prevent injury to personnel, incoming electrical power to the header must be de-energized

before connecng electrical service to the control box.

Warning: All electrical wiring must conform to Naonal Electrical Code Requirements.

1. DE-ENERGIZE incoming electrical power to header.

2. Refer to Aachment 2, and, using wire nuts, CONNECT incoming line, neutral, and ground wires to the controller power harness.

3. IF adhesive wire clamps will be used, DE-GREASE metal surfaces on inside of header cover where clamps will mount.

4. SECURE wiring to top of the header track tube, and ENSURE the following:

• All wires are clear of belts and belt brackets.

• Header cover opens and closes without interference.

Connecting Accessories (As Applicable)

Refer to Aachments 2 and 3, and CONNECT any of the following subsystems to the iQ Controller:

• Funcon switch (rotary, rocker and “POWER” switch wiring).

• StanguardTM threshold sensor.

• Doorway holding beam(s).

• Breakout switch.

• Solenoid lock.

• SU-100 moon sensor(s) wiring (refer to Stanley Document #203957).

• Optex X Zone T and X Zone ST Sensor(s) wiring.

• Push plate wiring.

• Door posion switch closed contact (with door closed).

• Hotron HR100 ST Sensor(s) wiring.

TUNE-IN INSTRUCTIONS

Warning: The door path must be free of objects and remain clear unl the First Install Sequence (FIS)

is complete. During this sequence the sensors are inacve and the door has no SAFETY. To stop the door,

turn power off or put the doors into breakout.

NOTES:

1. Tune-In: The iQ Controller can be tuned-in using a handheld device or using the pushbuon switches located on the controller. Tune-in using a handheld device is the preferred method.

in whole or in part without the express written permission of Stanley is prohibited.

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2. Status Codes: During normal operaon, the digital display indicates status codes. The “UP” and “DOWN” pushbuon switches can be used to enter and display data values. The user interface values are shown in Tables 2 through 4.

iQ Control Box

PULLEY ROTATES CCW WHILE OPENING USE RIGHT HAND IN FIS

PULLEY ROTATES CW WHILE OPENING USE LEFT HAND IN FIS

RIGHT HAND

LEFT HAND

HANDING

3. Solenoid Lock: If a solenoid lock is installed with no lock circuit board (new style), set Lock Logic to the actual lock type (Fail Safe or Fail Secure). If a Fail Safe or Fail Secure Lock is being installed with a lock circuit board (old style), the Lock Logic must be set to Fail Secure.

4. Handing (For purpose of FIS only): Manually open door nong rotaon of belt pulleys. If counter clockwise (CCW) use right hand during FIS. If clockwise (CW) use le hand during FIS. See gure below.

5. FIS: The rst installaon sequence (FIS) is used to perform the inial conguraon. Upon compleon of FIS, all setup parameters are stored in non-volale memory. Subsequent power cycles will reload the conguraon parameters that were congured during FIS.

6. Decimal points on digital display are encoder 1 signals. Rotang motor will cause decimal points to blink

and appear to dim.

7. Aer changing values, the values must be saved in non-volale memory by cycling the door to full open.

in whole or in part without the express written permission of Stanley is prohibited.

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iQ Control Box

Tuning In the iQ Controller Using the Controller Pushbuttons

1. To change the INDEX and VALUE: To show the INDEX press and hold ENTER, the current INDEX will display. Once ENTER is released, the display will show the VALUE of that INDEX. Aer 2.5 seconds, the display will return to the current status code.

2. To change the INDEX:

Hold ENTER switch while pressing UP or DOWN to get desired INDEX.

3. To change a VALUE:

a. Unlock the keypad by seng index 99 to value 00.

b. Aer the desired INDEX is selected, release ENTER and within 2.5 seconds press UP or DOWN to get the

desired VALUE. (If the UP or DOWN buons are not pressed within 2.5 seconds of releasing the ENTER buon, the display will change from the VALUE back to the STATUS.)

4. To display STATUS CODE:

A few seconds aer the VALUE is selected, the display indicates the STATUS CODE.

5. Refer to Tables 2 and 3 for a list of index seng descripons and values. Read the descripons enrely before performing each step. Check the INDEX and VALUE aer each step.

6. To STORE CHANGES in permanent memory:

Cycling door open one me will store changes.

7. To LOCK keypad:

Lock keypad by seng index 99 to value 01 or by turning power OFF and then ON.

8. To ACCESS the door cycle counter funcon:

a. Ensure that the keypad is locked by seng index 99 to 01.

b. Ensure that the index is set to any index but 99.

c. Press the up or down key to access the door cycle counter.

The display will show “dc” followed by four pairs of digits, followed by “dc”.

Example: If the Door Count was 12345678 cycles the controller will display “dc” “12” “34” “56” “78” “dc”.

in whole or in part without the express written permission of Stanley is prohibited.

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iQ Control Box

Table 1. FIS Procedure using Pushbuttons

Step Description Display

Index Value Status Code

1 Set Funcon Switch to Closed.

2 Turn power on.

3 Unlock keypad. 99 00 00

4 Restart FIS. 96 01 A0

5 Select door type: Slide, 01 single motor or 02 dual motor. 00 01 (Single)

02 (Dual)

6 Select Handing: 00 Right or 01 Le.

Manually open door and note rotation of belt pulleys. If counterclockwise (CCW) use right hand during FIS. If clockwise (CW) use left hand during FIS.

7 Accept FIS. Display will go to A1. 03 01 A1

8 Make changes: Funcon Switch

11 01 (Rocker)

01 Rocker or 00 Rotary. The INDEX will start at 00.

9 Select Lock Logic: Lock Logic, 00 = Fail Safe; 01 = Fail Secure;

07 Lock Logic:

02 = Fail Safe Dura-Max; 03 = Fail Secure Dura-Max.

NOTE: For locks with circuit board, set to 01 Fail Secure.

For locks with no circuit board, set to Fail Safe or Fail Secure.

Warning: During this sequence the sensors are inactive and the door

has NO SAFETY. To stop the door, TURN POWER OFF or PUT THE DOOR INTO BREAKOUT.

Function Switch: Switch to OPEN, momentarily, then CLOSED/ LOCKED. The door opens fully, delays and then closes fully.

The iQ displays A2 when FIS is completed.

11 Aer FIS is complete it might be necessary to change index

11 (safety logic) and Index 20 (Safety Beam Type) to match the systems installed. Adjust any other index sengs as needed (refer to Table 3 for opons).

12 Lock keypad. 99 01 00

13 Final Tune-In.

Walk test doors to conrm compliance with applicable ANSI Standards and local codes.

00 (Right)

01 (Le)

00 (Rotary)

00 = Fail Safe 01 = Fail Secure 02 = Fail Safe Dura-Max 03 = Fail Secure Dura-Max

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in whole or in part without the express written permission of Stanley is prohibited.

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iQ Control Box

Table 2. Index List

Index Description

0 - 99 Sengs Values, see Table 3.

90 - 95 Reserved.

96 Command – Restart FIS. Entering “01” will cause FIS to restart.

97 Firmware – Entering “01” will display “FE” followed by two pairs of digits followed by “FE”. For example,

if the rmware was 0609 the controller will display “FE” “06” “09” “FE”.

98 Command – Restart auto conguraon. Entering “01” sets the Control Box to “A1” keeping all previous

values and then re-learns the encoder count.

99* Command – Lock. Entering “01” will lock all value inputs except this index. This prevents inadvertent

changes to input values. Values may be unlocked by entering “00” in this index.

Table 3. Settings

Index Min.

Value

0 1 99* Open

1 1 99* Close

2 1 99* Open

in whole or in part without the express written permission of Stanley is prohibited.

Max

Value

Speed

Check Speed

Open Speed is the speed used during normal operaon in the opening state (02).

This speed is set to change how long it takes the door

to open.

This parameter sets the target speed seng. Other parameters like open torque, open startup torque, open startup length, and open acceleraon as well as door properes like fricon, door length, and door weight aect door speed.

Close Speed is the speed used during normal operaon in the closing state (07).

This speed is set to change how long it takes the door to close.

This parameter sets the target speed seng. Other parameters like Close Torque, Close Startup Torque, Close Startup Length, and Close Acceleraon as well as door properes like fricon, door length, and door weight aect

door speed.

Open Check Speed is the speed used during normal operaon in the open check state (04) prior to arriving at full open.

This speed is set to determine how fast the door arrives at full open aer open speed.

This parameter sets the target speed seng. Other parameters like open check torque, open acceleraon, and open braking as well as door properes like fricon, door length, and door weight aect door speed.

Defaults

Single Dual

99 99

35 25

10 10

NOTE: With the iQ Toolbox, the Max Values are 125.

Table 3 Settings continued next page.

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iQ Control Box

Table 3. Settings (continued)

Index Min

Value

Max

Value

Description Defaults

3 5 99 Open Check Length Open Check Length is the percent of door

length in which the door starts to slow down to open check speed.

This parameter typically is adjusted based on door weight and open speed seng.

4 5 99 Close Check Length Close Check Length is the percent of door length

in which the door starts to slow down to Close Check Speed.

This parameter typically is adjusted based on door weight and Close Speed seng.

5 1 99 Reduced Open

Length

Reduced Open Length is the percent of door length from the full open posion the door will stop at if in reduced open mode.

6 1 99 Hold Open Delay Delay that the door stays open aer all sensors

have cleared (0 to 25 seconds).

7 0 3 Lock Logic Select to choose desired Lock Logic.

NOTE: Dura-Max 5400 logic is dierent and has its own two opons:

00 = Fail Safe (unlocked when power is removed), 01 = Fail Secure (locked when power is removed), 02 = Dura-Max Fail Safe (unlocked when power is removed), 03 = Dura-Max Fail Secure (locked when power is removed).

8 1 99* Open Torque Open Torque is the torque used during normal

operaon following the end of open startup length.

Single Dual

40 25

15 15

1 1

15 15

1 1

40 45

This torque must be set to comply with BHMA/ ANSI door force requirements.

This parameter sets the maximum current available to the motor which is directly proporonal to the door force. This torque seng is used in conjuncon with open speed.

Table 3 Settings continued next page.

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in whole or in part without the express written permission of Stanley is prohibited.

01.25.2019

Table 3. Settings (continued)

iQ Control Box

Index Min

Value

Max

Value

Description Defaults

9 1 99 Close Torque Close Torque is the torque used during normal

operaon following the end of Close Startup Length.

This torque must be set to comply with BHMA/ANSI door force equirements.

This parameter sets the maximum current available to the motor which is directly proporonal to the door force. This torque seng is used in conjuncon with Close Speed.

10 1 99 Close Check

Torque

Close Check Torque is the torque used during normal operaon in close check state.

This torque must be set to comply with BHMA/ANSI door force requirements.

This parameter sets the maximum current available to the motor which is directly proporonal to the door force. This torque seng is used in conjuncon with close check speed.

11 0 2 Funcon

Switch Type

00 = Double pole rotary 01 = Rocker 02 = ICU

12 0 1 2S Operaon; 00 = 2S mode disabled / normal

01 = Push switch to open, push switch to close;

Single Dual

30 25

35 25

1 1

0 0

13 1 60 Close

Obstrucon

Time

Close Obstrucon Time is the amount of me in increments of 0.025s the door applies force when almost stopped or stopped when the controller indicates a state of “07”.

Before increasing this parameter, check mechanical issues, and speed and torque parameter sengs.

14 0 40 Open

Acceleraon

Open Acceleraon aects the rate at which the door gets to its target speed.

This parameter is used when the door is lagging open speed; open startup torque and open startup length should be invesgated prior to increasing.

This parameter aects all open moon speeds: open speed, open check speed, open learn speed, as well

in whole or in part without the express written permission of Stanley is prohibited.

Table 3 Settings continued next page.

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as open braking.

50 50

30 30

iQ Control Box

Table 3. Settings (continued)

Index Min

Value

Max Value Description Defaults

15 1 10 Open

Braking

16 0 40 Close

Acceleraon

17 1 10 Close

Braking

The Open Braking parameter adjusts how quickly the door slows down prior to check speed.

Increasing this parameter increases braking power.

Close Acceleraon aects the rate at which the door gets to its target speed.

This parameter is used when the door is lagging close speed, close startup torque and close startup length should be invesgated prior to increasing.

This parameter aects all close moon speeds: close speed, close check speed, close learn speed, as well as close braking.

The Close Braking parameter adjusts how quickly the door slows down prior to check speed.

Single Dual

8 8

20 20

4 2

Increasing this parameter increases braking power.

18 0 6 Delayed Egress Special Locking Applicaon. See the

Delay Egress Instrucon Manual for use. 00 = O 01 = 15 sec delay 1 second nuisance 02 = 30 sec delay 1 second nuisance 03 = 15 sec delay 2 second nuisance 04 = 30 sec delay 2 second nuisance 05 = 15 sec delay 3 second nuisance 06 = 30 sec delay 3 second nuisance

19 0 5 Safety Logic 00 - Monitored 2 Sensors: Threshold

zone control (the threshold zone is enabled and disabled by the iQ). 1 - Monitored 4 Sensors: Threshold zone control (the threshold zone is enabled and disabled by the iQ). 2 - Monitored StanGuard™: (not recommended for Telescopic doors). 3 - Monitored 2 sensors. 4 - Non-monitored sensors. 5 - Monitored 4 sensors.

0 0

2 2

in whole or in part without the express written permission of Stanley is prohibited.

Table 3 Settings continued next page.

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Table 3. Settings (continued)

iQ Control Box

Index Min

Value

Max

Value

Description Defaults

20 0 1 Hold Beam Type 00 - Non-monitored Hold Beam

01 - Monitored Hold Beam

Selects the hold beam type to be used for monitored or non-monitored applicaons.

For Monitored Hold Beams: Photobeam Pro or Optex OSC12CT refer to wiring diagrams per applicaon.

21 1 50 Lock Delay This allows the lock to mechanically unlock

before door moon. Lock Delay in 0.1 second increments.

22 0 99 Open Stop Distance Distance from full open that the door will stop.

This will be in 0.25” increments.

23 1 99 Close Check Speed Close Check Speed is the speed used during

normal operaon in the close check state (09) prior to arriving at full closed.

This speed is set to determine how fast the door arrives at full closed aer close speed.

This parameter sets the target speed seng. Other parameters like close check torque, close acceleraon, and close braking as well as door properes like fricon, door length, and door weight aect door speed.

24 0 1 Access Control Pro

Enabled

Inside sensor lockout funcon. 00= OFF 01= ON When set to 01-On, the interior acvaon input is inhibited if the exterior acvaon input is acve. Acvaon override can be accomplished through TB2 pin 9 and 10.

25 0 5 Close Press Close Press aects how the doors press

together at full closed. If the value selected is 0, the door does not press at the closed posion. A value of 1 will have a soer release of motor energy and a value of 5 will be a quicker release.

27 1 99 Lock Release Torque Lock Release Torque is the torque used on

lock release state. A closed posion switch is required, connected to TB-5.

This parameter sets the maximum current available to the motor which is directly proporonal to the door force.

28 1 60 Close Check

in whole or in part without the express written permission of Stanley is prohibited.

Obstrucon Time

Close Check Obstrucon Time is the amount of me in increments of 0.025s the door applies force when almost stopped or stopped when the controller indicates a state of “09”.

Before increasing this parameter, check

01.25.2019

mechanical issues, and speed and torque parameter sengs.

Single Dual

1 1

4 4

8 8

0 0

2 2

20 20

50 50

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Stanley Dura-Glide 2000, Dura-Glide 5300, Dura-Glide 3000, Dura-Glide 5200, ProCare 8300A Installation And Operation Manual

Specifications and Main Features

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