Page 1
DS11
HYDRAULIC
DIAMOND SAW
USER MANUAL
Safety, Operation and Maintenance
© 2012 STANLEY Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
62211 11/2018 Ver. 25
Page 2
DECLARATION OF CONFORMITY
Nuerenberg, David
Directive/Standards
No.
Approved body
Machinery Directive
2006/42/EC:2006
Self
DECLARATION OF CONFORMITY
ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
DECLARACION DE CONFORMIDAD
DICHIARAZIONE DI CONFORMITA
______________________________________________________________________
I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
hereby declare that the equipment specified hereunder:
bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:
Surname and First names/Familiennname und Vornamen/Nom et pr énom/Nombre y apellido/Cognome e nome
1. Category:
Kategorie:
Catégorie:
Categoria:
Categoria:
2. Make/Marke/Marque/Marca/Marca
3. Type/Typ/Type/Tipo/Tipo: DS113000, DS115000
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
Has been manufactured in conformity with
Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con
Richtlinie/Standards
Directives/Normes
Directriz/Los Normas
Direttiva/Norme
EN ISO
EN ISO
EN ISO
Nr
Numéro
No
n.
5349
3744 (15744)
13732-1
Concrete Cutting Chainsaw, Hydraulic
STANLEY
All
Prüfung durch
Organisme agréé
Aprobado
Collaudato
Self
Self
Self
5. Special Provisions: None
Spezielle Bestimmungen:
Dispositions particulières:
Provisiones especiales:
Disposizioni speciali:
6. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a STANLEY Infrastructure, Milwaukie, Oregon USA Date/Datum/le/Fecha/Data 4-30-2018
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione North America Quality Manager
2 ► DS11 User Manual
Page 3
TABLE OF CONTENTS
SAFETY SYMBOLS .................................................................................................................................................4
SAFETY PRECAUTIONS ......................................................................................................................................5
TOOL STICKERS & TAGS ......................................................................................................................................7
HOSE TYPES ..........................................................................................................................................................8
HOSE RECOMMENDATIONS ................................................................................................................................9
HTMA / EHTMA REQUIREMENTS ......................................................................................................................10
OPERATION .......................................................................................................................................................... 11
MAINTENANCE & ADJUSTMENTS .....................................................................................................................14
TOOL PROTECTION & CARE .............................................................................................................................. 18
TROUBLESHOOTING ..........................................................................................................................................19
SPECIFICATIONS .................................................................................................................................................20
ACCESSORIES .....................................................................................................................................................20
DS11 PARTS ILLUSTRATION ..............................................................................................................................21
DS11 PARTS LIST .................................................................................................................................................22
DS11 MOTOR PARTS LIST ..................................................................................................................................23
DIAMOND CHAIN APPLICATIONS ......................................................................................................................24
UNDERWATER TOOLS DEPTH GUIDELINE ..................................................................................................... 25
To ll out a product warranty validation form, and for information on your warranty,
visit www.stanleyinfrastructure.com and select the Company tab > Warranty.
Note: The warranty validation record must be submitted to validate the warranty.
SERVICING: This manual contains safety, operation and routine maintenance instructions. STANLEY recommends
that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied
dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
For the nearest certied dealer, call STANLEY Infrastructure at (503) 659-5660 and ask for a Customer Service Representative.
DS11 User Manual ◄ 3
Page 4
SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair
actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoided,
may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage
to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and
maintenance personnel.
4 ► DS11 User Manual
Page 5
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always
comply with the safety precautions given in this manual
and on the stickers and tags attached to the tool and
hose.
These precautions are given for your safety. Review
them carefully before operating the tool and before
performing general maintenance or repairs.
Supervising personnel should develop additional
precautions relating to the specic work area and local
safety regulations. Place the added precautions in the
space provided.
The DS11 Concrete Chain Saw will provide safe and
dependable service if operated in accordance with the
instructions given in this manual. Read and understand
this manual and any stickers and tags attached to the
tool and hoses before operation. Failure to do so could
result in personal injury or equipment damage.
• Establish a training program for all operators to
ensure safe operation.
• The operator must be familiar with all prohibited work
areas such as excessive slopes and dangerous
terrain conditions.
• Do not operate the chain saw unless thoroughly
trained or under the supervision of an instructor.
• Always wear safety equipment such as goggles, ear
protection, breathing protection, head protection, leg
protection, gloves, snug tting clothing and safety
shoes at all times when operating the chain saw.
• Do not overreach. Maintain proper footing and
balance at all times.
• Do not inspect or clean the chain saw while the
hydraulic power source is connected. Accidental
engagement of the chain saw can cause serious
injury.
• Always connect hoses to the chain saw hose
couplers before energizing the hydraulic power
source. Make sure all hose connections are tight.
• Do not operate the chain saw at uid temperatures
above 140 °F/60 °C. High temperatures can cause
operator discomfort.
• Do not rely exclusively upon the safety devices built
into the chain saw. As a chain saw user, several
steps must be taken to keep your cutting jobs free
from accident or injury:
a. With a basic understanding of kickbacks you
can reduce or eliminate the element of surprise.
Sudden surprise contributes to accidents.
b. Keep a good rm grip on the chain saw with both
hands, the right hand on the rear handle and the
left hand on the front handle, when operating
the chain saw. Use a rm grip with thumbs and
ngers encircling the chain saw handles. A rm
grip helps reduce kickbacks and maintains
control of the chain saw. Do not let go.
c. Make sure the area in which you are cutting is
free of obstructions.
d. Cut at rated operating speeds (GPM).
e. Do not overreach or cut above shoulder height.
f. Only use replacement bars and chains specied
by STANLEY.
• Make sure the chain guard is in place before
operating the chain saw.
• Remove or control the water slurry to prevent
yourself or others from slipping while cutting.
• Provide adequate ventilation in closed areas when
operating a gas or diesel hydraulic power source.
• Do not operate a hydraulic power source or a
hydraulic diamond saw in an explosive atmosphere.
• WARNING: Some dust created by power sanding,
sawing, grinding, drilling, and other construction
activities contains chemicals known to the State
of California to cause cancer, birth defects or
other reproductive harm. Some examples of these
chemicals are:
• Lead from lead-based paints,
• crystalline silica from bricks and cement
and other masonry products, and
• arsenic and chromium from chemicallytreated lumber.
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well
ventilated area, and work with approved safety
equipment, such as those dust masks that are
specially designed to lter out microscopic particles.
Protect yourself and those around you. Research
and understand the materials you are cutting.
Follow correct safety procedures and comply with
all applicable national, state or provisional health
and safety regulations relating to them, including,
DS11 User Manual ◄ 5
Page 6
SAFETY PRECAUTIONS
if appropriate arranging for the safe disposal of the
materials by a qualied person.
• Always be well rested and mentally alert before
operating the chain saw.
• Do not allow bystanders near the chain saw when
starting or cutting.
• Do not start cutting until you have a clear work area
and secure footing.
• Keep all parts of the body away from the chain saw
during operation, including loose clothing and long
hair.
• Carry the chain saw with the tool de-energized and
the bar and chain to the rear of your body.
• Do not operate a chain saw that is damaged,
improperly adjusted or not completely and securely
assembled. Make sure the chain stops moving when
the control trigger is released.
• Keep the handle dry, clean and free of hydraulic
uid.
• Do not use the chain saw near energized
transmission lines.
• Turn o the power source or move the hydraulic
control valve to neutral before setting the chain saw
down.
• Use a guide bar scabbard when transporting the
chain saw.
• Know the location of buried or covered utilities
before starting work.
• To avoid personal injury or equipment damage, all
chain saw repair, maintenance and service must
only be performed by authorized and properly
trained personnel.
• Make sure the chain breaker and rivet spinner are
securely mounted on at, clean work surfaces.
Check the mounting screws/bolts often.
• Check all chain breaker and rivet spinner components
regularly for wear and general condition.
• Avoid contact with the saw bar rails as they can
become very sharp during use.
• Provide adequate lighting when operating the saw in
a darkened area or at night.
• Always keep critical tool markings, such as labels
and warning stickers, legible. Replace stickers and
decals that have become worn or damaged.
• Be observant of hydraulic and water hoses that lay
about the work area, especially in trenches where
they can be hidden from view due to liquids that
have accumulated within the space.
• Keep all parts of the body away from the cleats that
are attached to the saw, as these are sharp and can
be a puncture hazard.
• Improper handling, use or maintenance can result
in an oil leak or burst. Do not contact an oil leak as
high pressure oil can cause injection into the body.
• Never stand in the path of the discharge, as ejection
of material from the work piece can cause personal
injury.
• Never use the saw in a potentially explosive
atmosphere.
• WARNING: Hydraulic uid under pressure can
cause skin injection injury. If injured by hydraulic
uid, get medical attention immediately.
6 ► DS11 User Manual
Page 7
Failure to use hydraulic hose labeled and certified
as non-conductive when using hydraulic toolson
or near electric lines mayresultindeathor
Forproper and safe operationreadownersmanual
and mwke surethatyou have been properly
trained in correct procedures required for work
serious injury.
on or around electric lines.
ELECTROCUTION
HAZARD
DANGER
12535
CAUTION
DO NOT EXCEED SPECIFIED FLOW OR PRESSURE. ■ USE
CLOSED-CENTER TOOL ON CLOSED-CENTER SYSTEM. ■
USE OPEN-CENTER TOOL ON OPEN-CENTER SYSTEM. ■
CORRECTLY CONNECT HOSES TO TOOL “IN” AND “OUT”
PORTS. ■ IMPROPER HANDLING, USE OR MAINTENANCE
OF TOOL COULD RESULT IN A LEAK, BURST OR OTHER
TOOL FAILURE. ■ CONTACT AT A LEAK OR BURST CAN
CAUSE OIL INJECTION INTO THE BODY. ■ FAILURE TO
OBSERVE THESE PRECAUTIONS CAN RESULT IN SERIOUS
PERSONAL INJURY.
28409
E
40 LPM @ 138 BAR
EHTMA CATEGORY
D
30 LPM @ 138 BAR
EHTMA CATEGORY
11207
34685
76544 CE Tool Plate
TOOL STICKERS & TAGS
12535
Circuit “E” Decal – DS115000 Only
11207
Circuit “D” Decal – DS113000 Only
74804 or 74807
NAME TAG
12412
Warning Decal
28323
28409
Composite Decal
74804 DS113000 & DS113000D
74807 DS115000 Only
12412
The safety tag (p/n 15875) at right is attached to
the tool when shipped from the factory. Read and
understand the safety instructions listed on this tag
before removal. We suggest you retain this tag and
attach it to the tool when not in use.
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC
TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN
DEATH OR SERIOUS INJURY.
BEFORE USING HOSE LABELED AND CERTIFIED AS NON-
CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE
HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE
SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY
DEPARTMENT INSTRUCTIONS.
2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE
PERSONAL INJURY.
A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE
FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY
CAUSE A LEAK OR BURST.
B. DO NOT EXCEED RATED WORKING PRESSURE OF
HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS
PRESSURE MAY CAUSE A LEAK OR BURST.
C. CHECK TOOL HOSE COUPLERS AND CONNECTORS
DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH
YOUR HANDS. CONTACT WITH A LEAK MAY RESULT
IN SEVERE PERSONAL INJURY.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
34685
Sound Level Decal
D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO
3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM.
SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE
MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT.
REVERSING CONNECTIONS MAY CAUSE REVERSE
TOOL OPERATION WHICH CAN RESULT IN SEVERE
PERSONAL INJURY.
4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSEDCENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN
LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY
THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.
5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA.
KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.
6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PROTECTION.
7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE,
ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST
ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY
TRAINED PERSONNEL.
IMPORTANT
SAFETY INSTRUCTIONS FOR THIS
STANLEY AND DESCRIBED IN THE
03786 / 03790
GPM Label
DANGERDANGER
NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR
DAMAGED HOSE.
READ OPERATION MANUAL AND
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
SAFETY TAG P/N 15875 (Shown smaller then actual size)
DS11 User Manual ◄ 7
Page 8
HOSE TYPES
The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the
hydraulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with
STANLEY hydraulic tools. They are:
Certi ed non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic ber braid
reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certifi ed non-
conductive is the only hose authorized for use near electrical conductors.
Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid
reinforcement, and weather resistant synthetic rubber cover. This hose is conductive and must never be used
near electrical conductors.
Fabric-braided (not certi ed or labeled non-conductive) — constructed of thermoplastic or synthetic rubber
inner tube, synthetic ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover.
This hose is not certifi ed non-conductive and must never be used near electrical conductors.
HOSE SAFETY TAGS
To help ensure your safety, the following DANGER tags are attached to all hose purchased from STANLEY. DO
NOT REMOVE THESE TAGS.
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be
obtained from your STANLEY Distributor.
THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE
DANGER
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE
WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN
DEATH OR SERIOUS INJURY.
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND
ELECTRIC LINES.
2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE
ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING
WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST
HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY
DEPARTMENT INSTRUCTIONS.
DO NOT REMOVE THIS TAG
SEE OTHER SIDE
SIDE 1
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE
OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE.
KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT
CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION
AND SEVERE PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR
CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT
USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE
IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
(Shown smaller than actual size)
DANGER
DANGER
SEE OTHER SIDE
SIDE 2
THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.
DANGER
DANGER
1. DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS
NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR
ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR
HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE
AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT
DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE
PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT
WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO
PULL OR LIFT TOOLS, POWER UNITS, ETC.
DO NOT REMOVE THIS TAG
SEE OTHER SIDE
SIDE 1
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO
COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.
NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
(Shown smaller than actual size)
DANGER
SEE OTHER SIDE
SIDE 2
DO NOT REMOVE THIS TAG
DO NOT REMOVE THIS TAG
8 ► DS11 User Manual
Page 9
Min. Working Pressure
USE
Press/Return)
(
HOSE RECOMMENDATIONS
Certi ed Non-Conductive Hose - Fiber Braid - for Utility Bucket Trucks
Oil Flow Hose Lengths Inside Diameter
GPM LPM FEET METERS INCH MM PSI BAR
4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155
Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCTORS
4-6 15-23 up to 25 up to 7.5 3/8 10 Both 2500 175
4-6 15-23 26-100 7.5-30 1/2 13 Both 2500 175
5-10.5 19-40 up to 50 up to 15 1/2 13 Both 2500 175
5-10.5 19-40 51-100 15-30 5/8 16 Both 2500 175
5/8 16 Pressure 2500 175
3/4 19 Return 2500 175
5-10.5 19-40 100-300 30-90
10-13 38-49 up to 50 up to 15 5/8 16 Both 2500 175
5/8 16 Pressure 2500 175
3/4 19 Return 2500 175
10-13 38-49 51-100 15-30
3/4 19 Pressure 2500 175
1 25.4 Return 2500 175
10-13 38-49 100-200 30-60
5/8 16 Pressure 2500 175
13-16 49-60 up to 25 up to 8
3/4 19 Return 2500 175
3/4 19 Pressure 2500 175
1 25.4 Return 2500 175
13-16 49-60 26-100 8-30
PRESSURE
<<< FLOW
RETURN
FLOW >>>
Figure 1. Typical Hose Connections
Tool to Hydraulic Circuit Hose
Recommendations
The chart to the right shows recommended
minimum hose diameters for various
hose lengths based on gallons per minute
(GPM)/liters per minute (LPM). These
recommendations are intended to keep return
line pressure (back pressure) to a minimum
acceptable level to ensure maximum tool
performance.
This chart is intended to be used for hydraulic
tool applications only based on STANLEY tool
operating requirements and should not be
used for any other applications.
All hydraulic hose must have at least a
rated minimum working pressure equal to
the maximum hydraulic system relief valve
setting.
All hydraulic hose must meet or exceed
speci cations as set forth by SAE J517.
DS11 User Manual ◄ 9
Page 10
HTMA / EHTMA REQUIREMENTS
HTMA / EHTMA REQUIREMENTS
TOOL TYPE
HTMA
HYDRAULIC SYSTEM REQUIREMENTS
Flow range
Nominal operating pressure
(At the power supply outlet)
System relief valve setting
(At the power supply outlet)
Maximum back pressure
(At tool end of the return hose)
Measured at a max uid viscosity of:
(At minimum operating temperature)
Temperature: Su cient heat rejection capacity to limit
maximum uid temperature to:
(At maximum expected ambient temperature)
Minimum cooling capacity at a temperature di erence of
between ambient and uid temps
Note: Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator
discomfort at the tool.
Filter minimum full- ow ltration 25 microns 25 microns 25 microns 25 microns
Sized for ow of at least:
(For cold temp startup and maximum dirt-holding capacity)
Hydraulic uid, petroleum based (premium grade, anti-
wear, non-conductive) Viscosity (at minimum and maximum
operating temps)
Note: When choosing hydraulic uid, the expected oil temperature extremes that will be experienced in service determine the most
suitable temperature viscosity characteristics. Hydraulic uids with a viscosity index over 140 will meet the requirements over a wide
range of operating temperatures.
TYPE I TYPE II TYPE RR TYPE III
4-6 GPM
(15-23 LPM)
1500 psi
(103 bar)
2100-2250 psi
(145-155 bar)
250 psi
(17 bar)
400 ssu*
(82 centistokes)
140° F
(60° C)
3 hp
(2.24 kW)
40° F
(22° C)
30 GPM
(114 LPM)
100-400 ssu
(20-82
centistokes)
7-9 GPM
(26-34 LPM)
1500 psi
(103 bar)
2100-2250 psi
(145-155 bar)
250 psi
(17 bar)
400 ssu*
(82 centistokes)
140° F
(60° C)
5 hp
(3.73 kW)
40° F
(22° C)
30 GPM
(114 LPM)
100-400 ssu
(20-82
centistokes)
9-10.5 GPM
(34-40 LPM)
1500 psi
(103 bar)
2200-2300 psi
(152-159 bar)
250 psi
(17 bar)
400 ssu*
(82 centistokes)
140° F
(60° C)
6 hp
(5.22 kW)
40° F
(22° C)
30 GPM
(114 LPM)
100-400 ssu
(20-82
centistokes)
11-13 GPM
(42-49 LPM)
2100-2250 psi
(145-155 bar)
(82 centistokes)
100-400 ssu
centistokes)
1500 psi
(103 bar)
250 psi
(17 bar)
400 ssu*
140° F
(60° C)
7 hp
(4.47 kW)
40° F
(22° C)
30 GPM
(114 LPM)
(20-82
*SSU = Saybolt Seconds Universal
EHTMA
HYDRAULIC SYSTEM
REQUIREMENTS
Flow range
Nominal operating pressure
(At the power supply outlet)
System relief valve setting
(At the power supply outlet)
Note: These are general hydraulic system requirements. See tool speci cation page for tool speci c requirements.
10 ► DS11 User Manual
B
3.5-4.3 GPM
(13.5-16.5
LPM)
1870 psi
(129 bar)
2495 psi
(172 bar)
C
4.7-5.8 GPM
(18-22 LPM)
1500 psi
(103 bar)
2000 psi
(138 bar)
CLASSIFICATION
D
7.1-8.7 GPM
(27-33 LPM)
1500 psi
(103 bar)
2000 psi
(138 bar)
9.5-11.6 GPM
(36-44 LPM)
1500 psi
(103 bar)
2000 psi
(138 bar)
11.8-14.5 GPM
(45-55 LPM)
1500 psi
(103 bar)
2000 psi
(138 bar)
Page 11
OPERATION
PREPARATION PROCEDURES
CHECK THE POWER SOURCE
1. Using a calibrated ow meter and pressure gauge,
make sure the hydraulic power source develops a
ow of 7-9 GPM/26-34 LPM at 2000 psi/140 bar.
2. Make certain that the power source is equipped with
a relief valve set to open at 2100-2250 psi/145-155
bar.
3. Make certain that the power source return pressure
does not exceed 250 psi/17 bar.
CONNECT HYDRAULIC HOSES
1. Wipe all hose couplers with a clean lint-free cloth
before making connections. If necessary, use a
light-weight penetrating oil in a spray can to clean
the hose couplers before each connection.
2. Connect the hoses from the hydraulic power source
to the chain saw ttings or quick disconnects. It is
a good practice to connect return hoses rst and
disconnect them last to minimize or avoid trapped
pressure within the chain saw.
3. Observe the arrow on the couplers to ensure that the
ow is in the proper direction. The female coupler on
the chain saw is the inlet (pressure) coupler.
4. Move the hydraulic circuit control valve to the “ON”
position to operate the chain saw.
Note: If uncoupled hoses are left in the sun, pressure
increase inside the hoses might make them dicult
to connect. Whenever possible, connect the free
ends of the hoses together.
CHECK CHAIN AND BAR ADJUSTMENT
1. Check the chain tension often during operation,
especially during the rst 1/2 hour when using a
new chain. Adjust the chain accordingly when it
becomes loose. Follow the procedures contained
in the Maintenance and Adjustments section of this
manual.
2. Make sure the chain does not exceed a clearance of
1/4 in./6 mm from the bar (see Figure 2). Exceeding
the maximum clearance increases the chance of the
chain being dislodged from the bar groove.
Min
1/16”
Figure 2. Maximum Chain Clearance
3. Make sure the bar attaching nuts are fully tightened
and the chain guard is in place.
CHECK CHAIN SEGMENT WEAR
1. Using adjustable calipers, measure several chain
segments as illustrated in Figure 3.
CONNECTING TO A WATER SUPPLY
1. Using a standard garden hose, connect the DS11 to
a city or auxiliary water supply.
2. Holding the saw away from your body, turn the saw
on and read the water pressure at the water gauge.
Water pressure must be at least 35 psi/2.4 bar to
avoid damage to the saw bar and chain.
3. If you plan on operating the chain saw in freezing
weather, make sure you purge all the water from the
system after each use.
4. If the water pressure is below 35 psi/2.4 bar, make
the required adjustments to the water supply. If the
required pressure cannot be achieved, you must
use the STANLEY Electric Water Pump Kit (Part
Number 26020 or the Power Unit Water Pump Kit
P/N 29361).
Figure 3. Chain Segment Wear
2. If the average measurement is less than 1/16inch/1.6 mm, then the chain must be replaced.
Refer to your Service Manual for chain replacement
procedures.
CHECK THE WATER SUPPLY
Chain and bar damage will occur if the chain saw
operates without the proper water supply.
1.
Always have water running before starting the chain
saw.
2. Water ow must be 4 GPM/15 LPM at 50 psi/3.5 bar
DS11 User Manual ◄ 11
Page 12
OPERATION
minimum.
OPERATING PROCEDURES
NEW SAW CHAIN BREAK-IN
1. Always make sure the bar and sprocket are in good
condition.
2. Turn on the water supply.
3. Operate the chain saw for two minutes (away from
the intended cut) and then check the chain tension.
4. Adjust accordingly using the procedures contained
in the Maintenance and Adjustments section of this
manual.
Note: The chain is designed to only operate in one
direction. Make sure the chain is installed so the
bumper guard proceeds each diamond segment.
(See Figure 4).
2. Make your cuts in the order shown in Figure
5, starting with cut 1 (base horizontal cut) and
proceeding with the remaining three cuts.
Figure 5. Making Cuts
3. Outline the concrete area with a permanent marker
for a visual guide.
4. Know what kind of material and how much reinforcing
you are going to cut.
TYPES OF CUTS
The DS11 can be operated using the types of cuts shown
in Figure 6. When making cuts:
Correct
Incorrect
Figure 4. Chain Direction
CUTTING TIPS
The following are general cutting procedures and
techniques. Dierences in the terrain and the type of
material being cut will make this information more or
less valid for particular areas. For advice on specic
cutting problems or techniques, consult your local
STANLEY Representative. They can often provide
information that will make your work safer and more
productive.
PLAN THE CUT
1. Plan your cuts to prevent injury to yourself and to
keep from pinching the saw bar and chain as a
result of falling pieces of concrete, brick, etc.
DOWN CUT
PLUNGE CUT
UP CUT
Figure 6. Types of Cuts
(Chain guard removed for clarity)
1. Do not use a cutting force in excess of 45 lbs/20
kg. Excessive force causes the chain to slow down
or stall and causes premature wear of the saw bar
and chain.
12 ► DS11 User Manual
Page 13
OPERATION
2. Always maintain a high chain speed. High chain
speeds produce the best results.
3. Avoid aggressive/heavy plunge forces. Aggressive
plunge force creates spalling of the concrete when
the saw bar and chain exits and causes premature
bar and chain wear.
COLD WEATHER OPERATION
If the saw is to be used during cold weather, preheat the
hydraulic uid at low power source speed. When using
the normally recommended uids, uid should be at or
above 50 °F/10 °C (400 ssu/82 centistokes) before use.
Damage to the hydraulic system or chain saw can result
from use with uid that is too viscous or thick.
DS11 User Manual ◄ 13
Page 14
MAINTENANCE & ADJUSTMENTS
GENERAL MAINTENANCE TIPS
Several simple maintenance tasks which, if performed,
can keep a chain saw operating at a high level of ef-
ciency. Routine maintenance also keeps replacement
costs down on the parts of the chain saw, which occasionally wear out.
If any chain saw disassembly is required, refer to the
Service Manual.
UNDERWATER MODEL
MAINTENANCE
After each use, the movable portions of the tool that
were exposed to water should be ushed with a water
displacing oil, such as WD40™. Remove water and debris as follows:
1. Spray oil through the tool and displace any remaining water.
2. Spray oil into the On/O trigger slot area
3. Dip or spray the entire tool.
4. Cycle the tool hydraulically several times before
storing away.
SAW BAR RAIL
A quick check can be made to determine if saw bar rail
or chain segment wear exists. Figure 6 shows a worn
saw bar rail.
If the saw bar rails are worn, use a at le and dress
each one until it is at and square with the side of the
saw bar (Figure 7).
Also make sure the saw bar is perfectly straight. If bows
or bends are present in the saw bar, it must be replaced
before dressing any rail.
ROTATING THE SAW BAR
Maximum saw bar life can be achieved by occasionally
turning the bar over so the top and bottom bar surfaces
wear evenly. Refer to the saw bar disassembly procedures in the Service Manual for further details.
CHAIN TENSION ADJUSTMENT
Correct chain tension is very important throughout the
life of the chain. Check the chain tension often during
use (when the chain saw is stopped and the saw bar and
chain have cooled o). The chain should move easily
around the saw bar when pulled by hand. To adjust the
chain tension:
5. Turn o the water and power supplies.
6. Loosen the two saw bar attachment nuts (Item 62,
Parts Illustration).
7. Using the saw bar adjustment screw (Item 65, Parts
Illustration), tighten the chain until you are still able
to rotate it one full revolution by hand (Figure 8).
Figure 7. Rail Wear
14 ► DS11 User Manual
Figure 8. Pulling the Chain
8. Using hand and nger protection pull the chain
around the saw bar to make sure it properly ts the
sprocket and saw bar. The chain should be easily
pulled.
9. Fully tighten the two saw bar attachment nuts.
Note: Adjust the chain tension each time the drive
link tang hangs fully exposed from the groove at the
bottom of the saw bar (Figure 9).
Page 15
MAINTENANCE & ADJUSTMENTS
Min
1/16”
Figure 9. Exposed Drive Link Tang
SERVICING THE CHAIN
The following procedures explain how to break a chain
using the STANLEY bench mounted chain breaker
(P/N 20858) to remove a worn or damaged segment.
1. Mount the chain breaker ush with the side or front
of a at, clean work surface (Figure 10).
Figure 10. Chain Breaker Mounting
NOTE: The STANLEY chain breaker is only designed
to remove rivet heads from the connecting links, not
from a chain segment. The rivet heads shown in the
shaded areas of Figure 11 are the only ones that can
be removed.
Figure 11. Removable Rivet Heads
2. Place the chain (the portion that you want broken)
into the slot of the anvil pushing it forward until the
bottom connecting link is ush with the far side of
the slot (Figure 12).
Figure 12. Inserting the Chain
3. Position the rivet head you want removed directly
under the chain breaker punch and then pull the
handle down far enough to remove the rivet (Figure
13). Do not use excessive force.
Figure 13. Removing a Rivet
REPLACING THE CHAIN
BREAKER PUNCH
If the chain breaker punch (P/N 22801) becomes worn
or damaged, use the following procedures for replacement.
4. Remove the punch by loosening the set screw (Figure 14).
DS11 User Manual ◄ 15
Page 16
MAINTENANCE & ADJUSTMENTS
Figure 14. Removing the Punch
5. Insert a new punch into the holder and push it up
until it is fully seated (Figure 15). Secure the punch
to the chain breaker holder by fully tightening the
set screw.
Figure 16. Rivet Spinner Mounting
2. Lay the chain across the plastic chain supports and
then rotate the supports so the rivet head is centered between the take-up handle pocket and the
spinner anvil (Figure 17).
Figure 15. Replacing the Punch
SPINNING RIVETS
The following procedures explain how to spin rivets using the STANLEY bench-mounted rivet spinner (P/N
20857) to assembly the chain.
1. Mount the rivet spinner ush with the side or front of
a at, clean work surface (Figure 16).
Figure 17. Positioning the Chain
3. Turn the take-up handle until the chain is tight
against the spinner anvil (Figure 18).
Rivet Spinner
Crank
Figure 18. Securing the Chain
4. Turn the rivet spinner crank a few times to center the
rivet hub in the spinner anvil (Figure 19).
Take-up
Handle
16 ► DS11 User Manual
Page 17
MAINTENANCE & ADJUSTMENTS
Take-up HandleRivet Spinner
Crank
Figure 19. Centering the Rivet Hub
5. Apply a few drops of oil to the rivet hub (Figure 20).
Figure 22. Spinner Oiling Chambers
Figure 20. Applying the Oil
6. Turn the spinner crank while slowly running the takeup handle inward (approximately one full revolution)
until the rivet head is formed (Figure 21).
Note: The take-up handle provides pressure while
the spinner anvil forms the rivet head.
Figure 21. Forming a Rivet Head
Note: The rivet spinner is equipped with oiling
chambers and should be maintained periodically
with a light-weight oil (Figure 22).
DS11 User Manual ◄ 17
Page 18
TOOL PROTECTION & CARE
In addition to the safety precautions found in
this manual, observe the following for equipment
protection and care.
• Make sure all couplers are wiped clean before con-
nection.
• The hydraulic circuit control valve must be in the
“OFF” position when coupling or uncoupling hydraulic tools. Failure to do so may result in damage to
the quick couplers and cause overheating of the hydraulic system.
• Always store the tool in a clean dry space, safe from
damage or pilferage.
• Make sure the circuit PRESSURE hose (with male
quick disconnect) is connected to the “IN” port. The
circuit RETURN hose (with female quick disconnect)
is connected to the opposite port. Do not reverse cir-
cuit ow. This can cause damage to internal seals.
• Always replace hoses, couplings and other parts
with replacement parts recommended by STANLEY.
Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar.
• Do not exceed the rated ow and pressure. Rapid
failure of the internal seals may result. “SPECIFI-
CATIONS” on page 20 for correct ow rate and
pressure.
• Always keep critical tool markings, such as warning
stickers and tags, legible.
• Tool repair should be performed by experienced
personnel only.
• Make certain that the recommended relief valves
are installed in the pressure side of the system.
• Do not use the tool for applications for which it was
not intended.
18 ► DS11 User Manual
Page 19
TROUBLESHOOTING
If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When
diagnosing faults in operation of the tool, always check that the hydraulic power source is supplying the correct hy-
draulic ow and pressure to the tool as listed in the following table. Use a ow meter known to be accurate. Check
the ow with the hydraulic uid temperature at least 80 °F/27 °C.
PROBLEM CAUSE REMEDY
Excessive vibration and cuts rough. Loose chain tension. Re-tension the chain.
Excessive feed force. Reduce feed force.
Chain saw will not cut straight. Operator feed force not applied
directly over center line of saw.
Accumulated saw bar wear and
uneven chain segment prole wear.
Loss of power. Drive sprocket slipping on
Trantorque® adapter.
Tool does not run. Power source not functioning. Check power source for proper ow and
Coupler or hoses are blocked. Remove obstruction.
Mechanical failure. Disassemble the chain saw and inspect for
Tool runs backwards. Pressure and return hoses reversed. Connect for proper ow direction. Motor
Trigger is hard to press. Pressure and return hoses reversed. Connect to proper ow direction. Motor
Back pressure too high. Should not exceed 250 psi/17 bar @ 9
Fluid leakage around drive sprocket. Motor shaft seal failure. Replace as required.
Fluid leakage between the rear gear
housing and the chain saw adaptor.
Fluid leakage between the valve
handle and the extension housing.
Fluid leakage between the extension
housing assembly and the chain saw
adaptor.
Chain saw cuts slowly. Insucient hydraulic uid ow or low
Excessive vibration and cuts rough. Segment(s) broken or missing from
Motor face seal failure. Replace as required.
Oil tube seal failure. Replace as required.
Oil tube seal failure. Replace as required.
relief valve setting.
Back pressure too high. Should not exceed 250 psi/17 bar @ 9
Loss of diamond segment side
clearance.
Hydraulic uid mixed in water supply. Check motor for leaks.
Chain segment dulled because of
continuous use in hard material or
rebar.
Wrong chain for application. Scale down to a lower numbered chain.
Wire edged bar rails. Dress rails square.
chain.
Move left hand closer to center line of saw
bar. Turn the saw bar over and dress rails
square. Replace the saw bar and chain.
Adjust and tighten Trantorque® adapter,
(35 ft lbs/47 Nm).
pressure (7–9 GPM/26–34 LPM @ 2000
psi/140 bar).
damage.
shaft must rotate clockwise.
shaft must rotate clockwise.
GPM/34 LPM measured at the end of the
chain saw’s operating hoses.
Adjust proper hydraulic uid ow to proper
GPM. For optimum performance, adjust
relief valve to 2100–2250 psi/145–155 bar.
GPM/34 LPM measured at the end of the
chain saw’s operating hoses.
Replace the chain.
Redress segment by cutting in abrasive
material (i.e., concrete, build-block, etc.).
Note: This indicates that the wrong
chain is being used.
Remove and repair broken segment or
replace chain.
DS11 User Manual ◄ 19
Page 20
SPECIFICATIONS
Cutting Depths .................................................................................................................. 15 or 18 inch / 38 or 46 cm
Bar Lengths ...................................................................................................................... 15 or 18 inch / 38 or 46 cm
Input Flow Range
DS113000 ..............................................................................................................................7-9 GPM / 26-34 LPM
DS115000 ...................................................................................................................................... 12 GPM/45 LPM
Input Pressure ................................................................................................................................ 2000 psi / 140 bar
Chain Type ............................................................................................................................................ 3/8 inch Pitch
Weight (with bar) ....................................................................................................................................26 lbs / 12 kg
Length........................................................................................................................... 35 or 38 inches / 89 or 97 cm
Width .................................................................................................................................................9 inches / 23 cm
Lubrication / Cooling .................................................................................................. Internal Water Channels in Bar
Porting ...................................................................................................................................................-8 SAE O-ring
Connection ........................................................................................3/8 inch Flush-Face Quick Disconnect Coupler
Hose Whips ........................................................................................................................................................... Yes
Sound Power Level ........................................................................................................................................103 dBa
Sound Pressure Levels .................................................................................................................................95.1 dBa
Vibration Level, 3 axis (Trigger Handle) .....................................................................................................2.3 m/sec²
Vibration Level, 3 axis (Non-Trigger Handle)..............................................................................................2.5 m/sec²
Uncertainty, K ............................................................................................................................................. 1.1 m/sec²
ACCESSORIES
Chain Repair Spinner ........................................................................................................................................20857
Diamond Chain Repair Breaker.........................................................................................................................20858
Diamond Chain Repair Kit (includes P/N 20857 & 20858) ................................................................................20856
Wall Walker (Standard Equipment on Newer Models) ......................................................................................23176
Drive Sprocket ................................................................................................................................................... 20470
Replacement Nose Sprocket ............................................................................................................................. 22800
Sprocket Wrench ............................................................................................................................................... 23517
3/8 inch Flush-Face Coupler Set ....................................................................................................................... 03971
1/2 inch Flush-Face Coupler Set ....................................................................................................................... 03974
25 feet, 1/2 inch Dual Hose with Flush-Face Couplers .....................................................................................31972
50 feet, 1/2 inch Dual Hose with Flush-Face Couplers .....................................................................................31848
15 inch Bar, Sprocket Nose ...............................................................................................................................30305
18 inch Bar, Sprocket Nose ...............................................................................................................................30306
Diamond Ultra-32, Sealed Chain for 15 inch Bar ..............................................................................................56801
Diamond Pinnacle-32, Sealed Chain for 15 inch Bar ........................................................................................ 56803
Diamond Ultra-37, Sealed Chain for 18 inch Bar ..............................................................................................56802
Diamond Pinnacle-37, Sealed Chain for 18 inch Bar ........................................................................................ 58632
Speed Hook Kit..................................................................................................................................................39496
Water Pump, 12 VDC, DC Plug ................................................................................................................. DCP30100
Water Pump, 12 VDC, Battery Clips .......................................................................................................... DCP30101
20 ► DS11 User Manual
Page 21
DS11 PARTS ILLUSTRATION
57
60
59
58
61
62
63
33
28
29
30
31
32
34 35
64 65
27
1
2
3
7 8 9 10
4
12
13
22
23
24
25 26
36
37
38 39 40 41
5
14
21
6
16
11
15
42
20
43
17
18
19
54
56
53
55
50
51
52
44 45
46 47 48 49
DS11 User Manual ◄ 21
Page 22
DS11 PARTS LIST
PART
ITEM
NO. QTY DESCRIPTION
1. 02764 3 CAP SCREW - 5/16-18 X 3/4
2. 02643 3 WASHER
3. 20461 1 HANDLE STRUT
4. 22713 1 CHAIN SAW ADAPTOR
5. 28409 1 COMPOSITE SAFETY STICKER
6. 12412 1 ELECTRICAL DANGER STICKER
7. 81779 1 HANDLE RETAINER
8. 73583 1 HANDLE SPACER
9. 73582 1 HAND GUARD
10. 33261 1 WASHER
11. 33260 1 CAP SCREW - 1/4-20 X 5/8
12. 22752 1 NYLOCK NUT - 5/16-18 UNC
13. 22702 1 BAR ADJUSTMENT NUT
14. 22714 1 SCREW - 5/16-18 X 2.750
15. 20465 2 STUD
16. 23176 1 WALL WALKER
17. 22711 1 CHAIN GUARD
18. 02766 2 WASHER
19. 03276 2 HEX NUT - 3/8-16 UNC
20. 22945 1 CHAIN COVER
21. 23196 2 CAP SCREW - 5/16 UNC X 3/8 HSBH
22. 20471 1 TRANTORQUE ADAPTER - TORQUE
23. 20470 1 DRIVE SPROCKET
24. 02649 2 HANDLE RETAINER
25. 02764 3 CAP SCREW - 5/16-18 X 3/4
26. 03006 4 CAP SCREW - 5/16-18 X 3/4 HSFT
27. 01758 4 CAP SCREW - 5/16-18 X 3-1/2
28. 00112 1 QUAD RING - 1/4 X 3/8 X 1/16-010*
29. 01604 2 O-RING - .755 X .949 X .097-910*
30. 02931 1 ON-OFF VALVE CAP
31. 02925 1 VALVE SPOOL
32. 02920 1 ON-OFF VALVE SPACER
33. 08104 1 PLUG
34. 31804 1 ROLL PIN
35. 74841 1 ROLL PIN
36. 02004 2 DRIVE SCREW
37. 76544 1 CE TOOL PLATE
38. 00018 1 O-RING - 7/16 X 9/16 X 1/16-013*
39. 25260 1 QUAD RING - 3/8 X 1/2 X 1/16-012*
40. 20463 1 WATER VALVE
41. 01211 1 O-RING - 5/8 X 3/4 X 1/16-016*
42. 20458 1 SPRING
43. 350237 1 PLUG
44. 00175 8 O-RING - 1/2 X 5/8 X 1/16-014*
45. 02912 2 OIL TUBE
46. 20453 1 EXTENSION HOUSING
TO 23-30 FT. LBS.
22 ► DS11 User Manual
PART
ITEM
NO. QTY DESCRIPTION
47. 00174 2 OIL TUBE
48. 350023 1 PLUG
49. 28552 1 HANDLE ASSEMBLY - INCLUDES
50. 02916 1 SPRING
51. 01604 2 O-RING - .755 X .949 X .097-910*
52. 09437 1 PLUG
53. 00787 1 CAP SCREW - 1/4-20 X 1-1/4 HSFT SST
54. 34685 1 SOUND POWER STICKER
55. 20459 1 HOSE CLIP
56. 22707 1 TRIGGER
57. 22704 1 SAFETY CATCH
58. 22701 1 SPRING
59. 71799 1 FLOW REGULATOR CARTRIDGE
71835 1 FLOW REGULATOR CARTRIDGE
60. 00208 8 CAP SCREW - 1/4-20 X 1-3/4
61. 74804 1 TOOL NAME TAG (DS113000)
74807 1 TOOL NAME TAG (DS115000)
62. 09612 1 GENERAL CAUTION STICKER
63. 02936 1 HANDLE (DS113000)
23754 1 HANDLE (DS115000)
64. 03006 4 CAP SCREW - 5/16-18 X 3/4 HSFT
65. 22715 1 CAP SCREW - 5/16-18 X 5/8
66. 03786 1 GPM STICKER (DS113000) - NOT
03790 1 GPM STICKER (DS115000) - NOT
67. 11207 1 CIRCUIT TYPE “D” STICKER
12535 1 CIRCUIT TYPE “E” STICKER
*SEAL KIT P/N 22798
00018 O-RING 1
00112 QUAD RING 1
00173 QUAD RING 1
00175 O-RING 8
00178 O-RING 1
00669 QUAD RING 1
01211 O-RING 2
01604 O-RING 2
01605 O-RING 3
02905 O-RING 1
03110 TEFLON SEAL 1
03847 HOSE WASHER 1
25260 QUAD RING 1
350771 O-RING 1
PART 08104 - MUST PURCHASE WITH
PART 74841.
(DS113000)
(DS115000)
SHOWN
SHOWN
(DS113000) - NOT SH OWN
(DS115000) - NOT SH OWN
Page 23
DS11 MOTOR PARTS LIST
9
10
5
7
12
18
19
1 2
8
11
6
16 17
23
4
15
U/W - DENOTES USED ON
UNDER WATER MODEL ONLY
ITEM PART NO.. QTY DESCRIPTION
1 00148 1 BEARING
2 00170 1 RETAINING RING
3 00178 1 O-RING*
4 00208 8 HSHCS 1/4-20 X 1-3/4
00612 8 CAPSCREW (U/W DS115000)
5 00633 1 RET RING SPIROLOX INTERNAL
6 00669 1 QUAD RING*
7 01211 1 O-RING*
8 02905 1 O-RING*
9 03104 1 KEEPER-SEAL & BEARING
10 03110 1 ROTARY SHAFT SEAL *
11 03227 2 DOWEL PIN
06881 2 DOWEL PIN (U/W DS115000)
12 03280 1 SPACER, SEAL RACE
13 06316 2 BUSHING, GARLOCK
14 06838 2 DRIVE GEAR
06853 2 DRIVE GEAR (U/W DS115000)
13 14
3
13
22
11 20
ITEM PART NO.. QTY DESCRIPTION
15 06861 1 GEAR HOUSING ASSY (INCLUDES
ITEMS 13 & 20)
31849 1 GEAR HOUSING ASSY (U/W
DS115000) Incds Items 13 & 20
16 19884 1 SEAL GLAND
17 20466 1 MOTOR SHAFT
23752 1 MOTOR SHAFT (U/W)
18 20472 1 RETAINING RING EXTERNAL
19 21436 1 FRONT BEARING HOUSING ASSY
(INCLUDES ITEM 13 & EXPANDER
PLUGS)
20 25444 2 DOWEL PIN 1/4 X 1
22 73308 1 IDLER SHAFT KEYED
73309 1 IDLER SHAFT KEYED (U/W DS115000)
23 350771 1 O-RING*
* Part of Seal Kit 22798
DS11 User Manual ◄ 23
Page 24
3
45
ITEM
DS11 PARTS LIST
ITEM P/N QTY DESCRIPTION
25 03972 1 COUPLER 3/8 FEM 3/8 NPT
(COUPLER SET P/N-03971)
03975 1 COUPLER 3/8 FEM 1/2 NPT
(FLUSH FACE SET P/N-03974)
26 03973 1 COUPLER 3/8 MALE 3/8 NPT
(COUPLER SET P/N-03971)
03976 1 COUPLER 3/8 MALE 1/2 NPT
(FLUSH FACE SET P/N-03974)
40 20497 1 WATER HOSE ASSY
53 23517 1 SPROCKET WRENCH
60 56725 2 HOSE ASSY 18 INCH
06830 2 HOSE ASSY 18 INCH
62
63
26
40
62 -------- 1 BAR (SEE ACCESSORIES ON
PAGE 20)
63 -------- 1 CHAINS (SEE BELOW OR AC-
CESSORIES ON PAGE 20).
25
60
53
DIAMOND CHAIN APPLICATIONS
MODEL
PINNACLE-32
PINNACLE-37
ULTRA-32
ULTRA-37
24 ► DS11 User Manual
BAR
LENGTH
15 INCH
18 INCH
15 INCH
18 INCH
P/N CORRECT APPLICATIONS
56803
58632
56801
56802
VERY HARD AGGREGATE CONCRETES (FLINT, CHERT, GRANITE, ETC).
HEAVY STEEL REINFORCING, 5/8 INCH/16 MM DIAMETER AND LARGER.
MEDIUM/HARD AGGREGATE CONCRETES (GRANITE, QUARTZ, RIVER ROCK,
ETC). MODERATE STEEL REINFORCING (WIRE MESH 3/8-1/2 INCH/10-12 MM
DIAMETER). SOFT AGGREGATE CONCRETE, CONCRETE BLOCK, MASONRY,
“GREEN” CONCRETE, HIGHLY ABRASIVE CONDITIONS.
MEDIUM/HARD AGGREGATE CONCRETES (GRANITE, QUARTZ, RIVER ROCK,
ETC). MODERATE STEEL REINFORCING (WIRE MESH 3/8-1/2 INCH/10-12 MM
DIAMETER). SOFT AGGREGATE CONCRETE, CONCRETE BLOCK, MASONRY,
“GREEN” CONCRETE, HIGHLY ABRASIVE CONDITIONS.
Page 25
UNDERWATER TOOLS DEPTH GUIDELINE
UNDERWATER MODELS ONLY
Do not use hydraulic tools underwater that are not
designated as an “underwater” model, or this will
result in damage to the tool.
For underwater hydraulic tools the
applications are broken down into four
quadrants depending on type of tool and
method of operation.
OPERATION OVERVIEW
PERCUSSIVE ROTATIONAL
Tools: Breakers,
Hammer Drills and
Chipping Hammers
Max Depth: 500’ -
DIVER
limitations due to
accumulator PSI
max (increase 40
PSI for every 100’)
Tools: Grinders,
Saws, Chain Saws
Max Depth: 1000’
- Reference hose
sizing guide below
The types of tools are percussive and
rotational, each with di erent characteristics
allowing for di erent depth operation. With
percussive tools, the nitrogen accumulator
PSI must counter the increase in ambient
pressure found at lower depths. Since there is
a maximum PSI for percussive tools they are
limited to certain depths. Rotational tools do
not have accumulators and thus are capable
of deeper depths.
The methods are broken into diver operated
or remote operated vehicle (ROV). ROV’s
can reach lower depths and with an onboard
hydraulic power source that is depth
compensated, can operate hydraulic tools at
depths of thousands of feet. ROV operation
is still limited to the tool, for example a
percussive tool has the same depth limitation
whether ROV or diver operated.
Tools: Breakers,
Hammer Drills and
Tools: Grinders,
Saws, Chain Saws
Chipping Hammers
Max Depth: 1000’
Max Depth: 500’ -
ROV
limitations due to
- Reference hose
sizing guide below
accumulator PSI
max (increase 40
PSI for every 100’)
RECOMMENDED HOSE DIAMETERS
DEPTH (FT) 8 GPM 12 GPM
100 5/8” 5/8”
300 3/4” 1”
600 1” 1”
1000 1” 1-1/4”
DS11 User Manual ◄ 25
Page 26
Page 27
Page 28
STANLEY Infrastructure
6430 SE Lake Road
Portland, Oregon 97222 USA
(503) 659-5660 / Fax (503) 652-1780
www.stanleyinfrastructure.com
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