I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
hereby declare that the equipment specified hereunder:
bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:
Surname and First names/Familiennname und Vornamen/Nom et pr énom/Nombre y apellido/Cognome e nome
4.Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
Has been manufactured in conformity with
Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con
DS11 PARTS ILLUSTRATION ..............................................................................................................................21
DS11 PARTS LIST .................................................................................................................................................22
DS11 MOTOR PARTS LIST ..................................................................................................................................23
To ll out a product warranty validation form, and for information on your warranty,
visit www.stanleyinfrastructure.com and select the Company tab > Warranty.
Note: The warranty validation record must be submitted to validate the warranty.
SERVICING: This manual contains safety, operation and routine maintenance instructions. STANLEY recommends
that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied
dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
For the nearest certied dealer, call STANLEY Infrastructure at (503) 659-5660 and ask for a Customer Service Representative.
DS11 User Manual ◄ 3
SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair
actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoided,
may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage
to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and
maintenance personnel.
4 ► DS11 User Manual
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always
comply with the safety precautions given in this manual
and on the stickers and tags attached to the tool and
hose.
These precautions are given for your safety. Review
them carefully before operating the tool and before
performing general maintenance or repairs.
Supervising personnel should develop additional
precautions relating to the specic work area and local
safety regulations. Place the added precautions in the
space provided.
The DS11 Concrete Chain Saw will provide safe and
dependable service if operated in accordance with the
instructions given in this manual. Read and understand
this manual and any stickers and tags attached to the
tool and hoses before operation. Failure to do so could
result in personal injury or equipment damage.
• Establish a training program for all operators to
ensure safe operation.
• The operator must be familiar with all prohibited work
areas such as excessive slopes and dangerous
terrain conditions.
• Do not operate the chain saw unless thoroughly
trained or under the supervision of an instructor.
• Always wear safety equipment such as goggles, ear
protection, breathing protection, head protection, leg
protection, gloves, snug tting clothing and safety
shoes at all times when operating the chain saw.
• Do not overreach. Maintain proper footing and
balance at all times.
• Do not inspect or clean the chain saw while the
hydraulic power source is connected. Accidental
engagement of the chain saw can cause serious
injury.
• Always connect hoses to the chain saw hose
couplers before energizing the hydraulic power
source. Make sure all hose connections are tight.
• Do not operate the chain saw at uid temperatures
above 140 °F/60 °C. High temperatures can cause
operator discomfort.
• Do not rely exclusively upon the safety devices built
into the chain saw. As a chain saw user, several
steps must be taken to keep your cutting jobs free
from accident or injury:
a. With a basic understanding of kickbacks you
can reduce or eliminate the element of surprise.
Sudden surprise contributes to accidents.
b. Keep a good rm grip on the chain saw with both
hands, the right hand on the rear handle and the
left hand on the front handle, when operating
the chain saw. Use a rm grip with thumbs and
ngers encircling the chain saw handles. A rm
grip helps reduce kickbacks and maintains
control of the chain saw. Do not let go.
c. Make sure the area in which you are cutting is
free of obstructions.
d. Cut at rated operating speeds (GPM).
e. Do not overreach or cut above shoulder height.
f. Only use replacement bars and chains specied
by STANLEY.
• Make sure the chain guard is in place before
operating the chain saw.
• Remove or control the water slurry to prevent
yourself or others from slipping while cutting.
• Provide adequate ventilation in closed areas when
operating a gas or diesel hydraulic power source.
• Do not operate a hydraulic power source or a
hydraulic diamond saw in an explosive atmosphere.
• WARNING: Some dust created by power sanding,
sawing, grinding, drilling, and other construction
activities contains chemicals known to the State
of California to cause cancer, birth defects or
other reproductive harm. Some examples of these
chemicals are:
• Lead from lead-based paints,
• crystalline silica from bricks and cement
and other masonry products, and
• arsenic and chromium from chemicallytreated lumber.
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well
ventilated area, and work with approved safety
equipment, such as those dust masks that are
specially designed to lter out microscopic particles.
Protect yourself and those around you. Research
and understand the materials you are cutting.
Follow correct safety procedures and comply with
all applicable national, state or provisional health
and safety regulations relating to them, including,
DS11 User Manual ◄ 5
SAFETY PRECAUTIONS
if appropriate arranging for the safe disposal of the
materials by a qualied person.
• Always be well rested and mentally alert before
operating the chain saw.
• Do not allow bystanders near the chain saw when
starting or cutting.
• Do not start cutting until you have a clear work area
and secure footing.
• Keep all parts of the body away from the chain saw
during operation, including loose clothing and long
hair.
• Carry the chain saw with the tool de-energized and
the bar and chain to the rear of your body.
• Do not operate a chain saw that is damaged,
improperly adjusted or not completely and securely
assembled. Make sure the chain stops moving when
the control trigger is released.
• Keep the handle dry, clean and free of hydraulic
uid.
• Do not use the chain saw near energized
transmission lines.
• Turn o the power source or move the hydraulic
control valve to neutral before setting the chain saw
down.
• Use a guide bar scabbard when transporting the
chain saw.
• Know the location of buried or covered utilities
before starting work.
• To avoid personal injury or equipment damage, all
chain saw repair, maintenance and service must
only be performed by authorized and properly
trained personnel.
• Make sure the chain breaker and rivet spinner are
securely mounted on at, clean work surfaces.
Check the mounting screws/bolts often.
• Check all chain breaker and rivet spinner components
regularly for wear and general condition.
• Avoid contact with the saw bar rails as they can
become very sharp during use.
• Provide adequate lighting when operating the saw in
a darkened area or at night.
• Always keep critical tool markings, such as labels
and warning stickers, legible. Replace stickers and
decals that have become worn or damaged.
• Be observant of hydraulic and water hoses that lay
about the work area, especially in trenches where
they can be hidden from view due to liquids that
have accumulated within the space.
• Keep all parts of the body away from the cleats that
are attached to the saw, as these are sharp and can
be a puncture hazard.
• Improper handling, use or maintenance can result
in an oil leak or burst. Do not contact an oil leak as
high pressure oil can cause injection into the body.
• Never stand in the path of the discharge, as ejection
of material from the work piece can cause personal
injury.
• Never use the saw in a potentially explosive
atmosphere.
• WARNING: Hydraulic uid under pressure can
cause skin injection injury. If injured by hydraulic
uid, get medical attention immediately.
6 ► DS11 User Manual
Failure to use hydraulic hose labeled and certified
as non-conductive when using hydraulic toolson
or near electric lines mayresultindeathor
Forproper and safe operationreadownersmanual
and mwke surethatyou have been properly
trained in correct procedures required for work
serious injury.
on or around electric lines.
ELECTROCUTION
HAZARD
DANGER
12535
CAUTION
DO NOT EXCEED SPECIFIED FLOW OR PRESSURE. ■ USE
CLOSED-CENTER TOOL ON CLOSED-CENTER SYSTEM. ■
USE OPEN-CENTER TOOL ON OPEN-CENTER SYSTEM. ■
CORRECTLY CONNECT HOSES TO TOOL “IN” AND “OUT”
PORTS. ■ IMPROPER HANDLING, USE OR MAINTENANCE
OF TOOL COULD RESULT IN A LEAK, BURST OR OTHER
TOOL FAILURE. ■ CONTACT AT A LEAK OR BURST CAN
CAUSE OIL INJECTION INTO THE BODY. ■ FAILURE TO
OBSERVE THESE PRECAUTIONS CAN RESULT IN SERIOUS
PERSONAL INJURY.
28409
E
40 LPM @ 138 BAR
EHTMA CATEGORY
D
30 LPM @ 138 BAR
EHTMA CATEGORY
11207
34685
76544 CE Tool Plate
TOOL STICKERS & TAGS
12535
Circuit “E” Decal – DS115000 Only
11207
Circuit “D” Decal – DS113000 Only
74804 or 74807
NAME TAG
12412
Warning Decal
28323
28409
Composite Decal
74804 DS113000 & DS113000D
74807 DS115000 Only
12412
The safety tag (p/n 15875) at right is attached to
the tool when shipped from the factory. Read and
understand the safety instructions listed on this tag
before removal. We suggest you retain this tag and
attach it to the tool when not in use.
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC
TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN
DEATH OR SERIOUS INJURY.
BEFORE USING HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE
HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE
SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY
DEPARTMENT INSTRUCTIONS.
2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE
PERSONAL INJURY.
A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE
FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY
CAUSE A LEAK OR BURST.
B. DO NOT EXCEED RATED WORKING PRESSURE OF
HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS
PRESSURE MAY CAUSE A LEAK OR BURST.
C. CHECK TOOL HOSE COUPLERS AND CONNECTORS
DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH
YOUR HANDS. CONTACT WITH A LEAK MAY RESULT
IN SEVERE PERSONAL INJURY.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
34685
Sound Level Decal
D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO
3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM.
SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE
MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT.
REVERSING CONNECTIONS MAY CAUSE REVERSE
TOOL OPERATION WHICH CAN RESULT IN SEVERE
PERSONAL INJURY.
4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSEDCENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN
LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY
THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.
5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA.
KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.
6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PROTECTION.
7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE,
ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST
ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY
TRAINED PERSONNEL.
IMPORTANT
SAFETY INSTRUCTIONS FOR THIS
STANLEY AND DESCRIBED IN THE
03786 / 03790
GPM Label
DANGERDANGER
NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR
DAMAGED HOSE.
READ OPERATION MANUAL AND
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
SAFETY TAG P/N 15875 (Shown smaller then actual size)
DS11 User Manual ◄ 7
HOSE TYPES
The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the
hydraulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with
STANLEY hydraulic tools. They are:
Certi ed non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic ber braid
reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certifi ed non-
conductive is the only hose authorized for use near electrical conductors.
Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid
reinforcement, and weather resistant synthetic rubber cover. This hose is conductive and must never be used
near electrical conductors.
Fabric-braided (not certi ed or labeled non-conductive) — constructed of thermoplastic or synthetic rubber
inner tube, synthetic ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover.
This hose is not certifi ed non-conductive and must never be used near electrical conductors.
HOSE SAFETY TAGS
To help ensure your safety, the following DANGER tags are attached to all hose purchased from STANLEY. DO
NOT REMOVE THESE TAGS.
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be
obtained from your STANLEY Distributor.
THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE
DANGER
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE
WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN
DEATH OR SERIOUS INJURY.
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND
ELECTRIC LINES.
2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE
ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING
WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST
HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY
DEPARTMENT INSTRUCTIONS.
DO NOT REMOVE THIS TAG
SEE OTHER SIDE
SIDE 1
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE
OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE.
KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT
CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION
AND SEVERE PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR
CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT
USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE
IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
(Shown smaller than actual size)
DANGER
DANGER
SEE OTHER SIDE
SIDE 2
THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.
DANGER
DANGER
1. DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS
NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR
ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR
HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE
AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT
DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE
PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT
WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO
PULL OR LIFT TOOLS, POWER UNITS, ETC.
DO NOT REMOVE THIS TAG
SEE OTHER SIDE
SIDE 1
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO
COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.
NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
(Shown smaller than actual size)
DANGER
SEE OTHER SIDE
SIDE 2
DO NOT REMOVE THIS TAG
DO NOT REMOVE THIS TAG
8 ► DS11 User Manual
Min. Working Pressure
USE
Press/Return)
(
HOSE RECOMMENDATIONS
Certi ed Non-Conductive Hose - Fiber Braid - for Utility Bucket Trucks
Oil FlowHose LengthsInside Diameter
GPMLPMFEETMETERSINCHMMPSIBAR
4-915-34up to 10up to 33/810Both2250155
Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCTORS
4-615-23up to 25up to 7.53/810Both2500175
4-615-2326-1007.5-301/213Both2500175
5-10.519-40up to 50up to 151/213Both2500175
5-10.519-4051-10015-305/816Both2500175
5/816Pressure2500175
3/419Return2500175
5-10.519-40100-30030-90
10-1338-49up to 50up to 155/816Both2500175
5/816Pressure2500175
3/419Return2500175
10-1338-4951-10015-30
3/419Pressure2500175
125.4Return2500175
10-1338-49100-20030-60
5/816Pressure2500175
13-1649-60up to 25up to 8
3/419Return2500175
3/419Pressure2500175
125.4Return2500175
13-1649-6026-1008-30
PRESSURE
<<< FLOW
RETURN
FLOW >>>
Figure 1. Typical Hose Connections
Tool to Hydraulic Circuit Hose
Recommendations
The chart to the right shows recommended
minimum hose diameters for various
hose lengths based on gallons per minute
(GPM)/liters per minute (LPM). These
recommendations are intended to keep return
line pressure (back pressure) to a minimum
acceptable level to ensure maximum tool
performance.
This chart is intended to be used for hydraulic
tool applications only based on STANLEY tool
operating requirements and should not be
used for any other applications.
All hydraulic hose must have at least a
rated minimum working pressure equal to
the maximum hydraulic system relief valve
setting.
All hydraulic hose must meet or exceed
speci cations as set forth by SAE J517.
DS11 User Manual ◄ 9
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