Stanley DR19, CH18 User Manual

DR19
HYDRAULIC
USER MANUAL
Safety, Operation and Maintenance
© 2014 STANLEY Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
62213 8/2018 Ver. 8
TABLE OF CONTENTS
SAFETY SYMBOLS .................................................................................................................................................4
TOOL STICKERS & TAGS ...................................................................................................................................... 6
HOSE TYPES ..........................................................................................................................................................7
HOSE RECOMMENDATIONS ................................................................................................................................ 8
HTMA / EHTMA REQUIREMENTS ........................................................................................................................9
OPERATION ..........................................................................................................................................................10
TOOL PROTECTION & CARE .............................................................................................................................. 11
TROUBLESHOOTING ..........................................................................................................................................12
SPECIFICATIONS .................................................................................................................................................13
DR19 PARTS ILLUSTRATION .............................................................................................................................. 14
DR19 PARTS LIST .................................................................................................................................................15
To ll out a product warranty validation form, and for information on your warranty,
visit www.stanleyinfrastructure.com and select the Company tab > Warranty.
Note: The warranty validation record must be submitted to validate the warranty.
SERVICING: This manual contains safety, operation and routine maintenance instructions. STANLEY Infrastructure recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized
and certied dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
For the nearest certied dealer, call STANLEY Infrastructure at (503) 659-5660 and ask for a Customer Service Representative.
DR19 User Manual ◄ 3
SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
This safety alert and signal word indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoided,
may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and
maintenance personnel.
Tool operators and maintenance personnel must comply with safety precautions given in this manual, and on the stickers and tags attached to or on the tool and hoses.
These precautions are for your safety. Review them carefully before operating the tool or performing any maintenance
or repairs.
Supervising personnel may specify additional precautions for your work area to comply with company policies and
local safety regulations. Enter added precautions in the space provided in this manual.
The DR19 Hydraulic Digger will provide safe, dependable service if operated in accordance with the instructions given in this manual. Read and understand the manual any decals, labels, or tags attached to the tool and hoses. Failure to do so can cause serious personal injury or damage to the equipment.
4 ► DR19 User Manual
SAFETY PRECAUTIONS
Operator must start in a work area without bystanders. The operator must be familiar with all prohibited work areas such as excessive slopes and
dangerous terrain conditions.
Establish a training program for all operators to ensure safe operation of the tool.
Do not operate the tool unless thoroughly trained or under the supervision of the instructor.
Always wear personal protection equipment (PPE) such as goggles, safety shoes, head, eye, breathing,
and ear protection when operating the tool. Use gloves and aprons when necessary.
Do not inspect or clean the tool while the hydraulic power source is connected. Accidental engagement of the equipment can cause serious injury.
Supply hoses must have a minimum working pressure rating of 2500 psi/175 bar.
Be sure all hose connections are tight.
The hydraulic circuit control valve must be in the
OFF position when coupling or uncoupling the tool. Wipe all couplers clean before connecting. Use only lint-free cloths. Failure to do so may result in damage to the quick couplers and cause overheating of the
hydraulic system.
Do not operate the tool at uid temperatures above
140 °F/60 °C. Operation at high temperatures can
cause operator discomfort.
Keep the hydraulic uid clean at all times.
Contaminated uid causes rapid wear and early
failure of internal parts.
Do not operate the tool if it is damaged, improperly
adjusted or incompletely assembled.
Do not weld, cut with an acetylene torch or hard- face the tool bit.
To avoid personal injury or equipment damage, all tool maintenance, repair, and service must be performed by properly trained personnel.
Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity.
Check fastener tightness before each use daily.
Never operate the tool if you cannot be sure that underground utilities are not present.
Never wear loose clothing or unrestrained long hair
that can get entangled in the working parts of the
tool.
Keep your work area clean and clear of tripping hazards. Oily surfaces and hoses lying around can be hazardous.
Be alert and cautious around any pressurized
hydraulic system. High-pressure oil can be very dangerous. Know your equipment and operate it
properly.
Ensure adequate lighting for the area where the tool is being used.
Use proper lifting techniques when handling the
tool. Do not overreach. Maintain secure footing and
balance at all times.
Make sure all critical tool markings, such as labels
and warning decals, are securely in place and legible. Replace any that are damaged or missing.
Always replace hoses, couplings, and other parts with replacement parts recommended by STANLEY. Refer to the parts list at the end of this manual for
part numbers.
WARNING: Some dust created by power sanding,
sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:
Lead from lead-based paints,
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically- treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to lter out microscopic particles.
Protect yourself and those around you. Research
and understand the materials you are cutting.
Follow correct safety procedures and comply with
all applicable national, state or provisional health and safety regulations relating to them, including, if appropriate arranging for the safe disposal of the
materials by a qualied person.
DR19 User Manual ◄ 5
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