Stanley DR19, CH18 User Manual

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Page 1

DR19

HYDRAULIC

DIGGER

USER MANUAL

Safety, Operation and Maintenance

New Britain, CT 06053

U.S.A.

62213 8/2018 Ver. 8

Page 2

Page 3

TABLE OF CONTENTS

SAFETY SYMBOLS .................................................................................................................................................4

TOOL STICKERS & TAGS ...................................................................................................................................... 6

HOSE TYPES ..........................................................................................................................................................7

HOSE RECOMMENDATIONS ................................................................................................................................ 8

HTMA / EHTMA REQUIREMENTS ........................................................................................................................9

OPERATION ..........................................................................................................................................................10

TOOL PROTECTION & CARE .............................................................................................................................. 11

TROUBLESHOOTING ..........................................................................................................................................12

SPECIFICATIONS .................................................................................................................................................13

DR19 PARTS ILLUSTRATION .............................................................................................................................. 14

DR19 PARTS LIST .................................................................................................................................................15

To ll out a product warranty validation form, and for information on your warranty,

visit www.stanleyinfrastructure.com and select the Company tab > Warranty.

Note: The warranty validation record must be submitted to validate the warranty.

SERVICING: This manual contains safety, operation and routine maintenance instructions. STANLEY Infrastructure recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized

and certied dealer. Please read the following warning.

SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR

SERVICE OF THIS TOOL.

REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN

AUTHORIZED AND CERTIFIED DEALER.

For the nearest certied dealer, call STANLEY Infrastructure at (503) 659-5660 and ask for a Customer Service Representative.

DR19 User Manual ◄ 3

Page 4

SAFETY SYMBOLS

Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

This safety alert and signal word indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

This safety alert and signal word indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

This signal word indicates a potentially hazardous situation which, if not avoided,

may result in property damage.

This signal word indicates a situation which, if not avoided, will result in damage to the equipment.

This signal word indicates a situation which, if not avoided, may result in damage to the equipment.

Always observe safety symbols. They are included for your safety and for the protection of the tool.

LOCAL SAFETY REGULATIONS

Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and

maintenance personnel.

Tool operators and maintenance personnel must comply with safety precautions given in this manual, and on the stickers and tags attached to or on the tool and hoses.

These precautions are for your safety. Review them carefully before operating the tool or performing any maintenance

or repairs.

Supervising personnel may specify additional precautions for your work area to comply with company policies and

local safety regulations. Enter added precautions in the space provided in this manual.

The DR19 Hydraulic Digger will provide safe, dependable service if operated in accordance with the instructions given in this manual. Read and understand the manual any decals, labels, or tags attached to the tool and hoses. Failure to do so can cause serious personal injury or damage to the equipment.

4 ► DR19 User Manual

Page 5

SAFETY PRECAUTIONS

• Operator must start in a work area without bystanders. The operator must be familiar with all prohibited work areas such as excessive slopes and

dangerous terrain conditions.

• Establish a training program for all operators to ensure safe operation of the tool.

• Do not operate the tool unless thoroughly trained or under the supervision of the instructor.

• Always wear personal protection equipment (PPE) such as goggles, safety shoes, head, eye, breathing,

and ear protection when operating the tool. Use gloves and aprons when necessary.

• Do not inspect or clean the tool while the hydraulic power source is connected. Accidental engagement of the equipment can cause serious injury.

• Supply hoses must have a minimum working pressure rating of 2500 psi/175 bar.

• Be sure all hose connections are tight.

• The hydraulic circuit control valve must be in the

OFF position when coupling or uncoupling the tool. Wipe all couplers clean before connecting. Use only lint-free cloths. Failure to do so may result in damage to the quick couplers and cause overheating of the

hydraulic system.

• Do not operate the tool at uid temperatures above

140 °F/60 °C. Operation at high temperatures can

cause operator discomfort.

• Keep the hydraulic uid clean at all times.

Contaminated uid causes rapid wear and early

failure of internal parts.

• Do not operate the tool if it is damaged, improperly

adjusted or incompletely assembled.

• Do not weld, cut with an acetylene torch or hard- face the tool bit.

• To avoid personal injury or equipment damage, all tool maintenance, repair, and service must be performed by properly trained personnel.

• Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity.

• Check fastener tightness before each use daily.

• Never operate the tool if you cannot be sure that underground utilities are not present.

• Never wear loose clothing or unrestrained long hair

that can get entangled in the working parts of the

tool.

• Keep your work area clean and clear of tripping hazards. Oily surfaces and hoses lying around can be hazardous.

• Be alert and cautious around any pressurized

hydraulic system. High-pressure oil can be very dangerous. Know your equipment and operate it

properly.

• Ensure adequate lighting for the area where the tool is being used.

• Use proper lifting techniques when handling the

tool. Do not overreach. Maintain secure footing and

balance at all times.

• Make sure all critical tool markings, such as labels

and warning decals, are securely in place and legible. Replace any that are damaged or missing.

• Always replace hoses, couplings, and other parts with replacement parts recommended by STANLEY. Refer to the parts list at the end of this manual for

part numbers.

• WARNING: Some dust created by power sanding,

sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these

chemicals are:

• Lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically- treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to lter out microscopic particles.

Protect yourself and those around you. Research

and understand the materials you are cutting.

Follow correct safety procedures and comply with

all applicable national, state or provisional health and safety regulations relating to them, including, if appropriate arranging for the safe disposal of the

materials by a qualied person.

DR19 User Manual ◄ 5

Page 6

28853

Name Tag

TOOL STICKERS & TAGS

03786 GPM Sticker

NOTE:

THE INFORMATION LISTED

ON THE STICKERS SHOWN,

MUST BE LEGIBLE AT ALL

TIMES.

REPLACE DECALS IF

THEY BECOME WORN OR

DAMAGED. REPLACEMENTS

ARE AVAILABLE FROM

YOUR LOCAL STANLEY

DISTRIBUTOR.

The safety tag (P/N 15875) at right is attached to the tool when shipped from the factory. Read and understand the

safety instructions listed on this tag before removal. We suggest you retain this tag and

attach it to the tool when not in use.

1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.

BEFORE USING HOSE LABELED AND CERTIFIED AS NON- CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE

HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE

SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS.

2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY.

A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE

FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST.

B. DO NOT EXCEED RATED WORKING PRESSURE OF

HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS PRESSURE MAY CAUSE A LEAK OR BURST.

C. CHECK TOOL HOSE COUPLERS AND CONNECTORS

DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH YOUR HANDS. CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY.

IMPORTANT

READ OPERATION MANUAL AND

SAFETY INSTRUCTIONS FOR THIS

TOOL BEFORE USING IT.

USE ONLY PARTS AND REPAIR

PROCEDURES APPROVED BY

STANLEY AND DESCRIBED IN THE

OPERATION MANUAL.

TAG TO BE REMOVED ONLY BY

TOOL OPERATOR.

SEE OTHER SIDE

DANGERDANGER

D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO

NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR DAMAGED HOSE.

3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM. SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT. REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY.

4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSEDCENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.

5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA. KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.

6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PROTECTION.

7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE, ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL.

IMPORTANT

READ OPERATION MANUAL AND

SAFETY INSTRUCTIONS FOR THIS

TOOL BEFORE USING IT.

USE ONLY PARTS AND REPAIR

PROCEDURES APPROVED BY

STANLEY AND DESCRIBED IN THE

OPERATION MANUAL.

TAG TO BE REMOVED ONLY BY

TOOL OPERATOR.

SEE OTHER SIDE

6 ► DR19 User Manual

SAFETY TAG P/N 15875 (Shown smaller then actual size)

Page 7

HOSE TYPES

The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with

STANLEY hydraulic tools. They are:

Certi ed non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic  ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certiﬁ ed non-

conductive is the only hose authorized for use near electrical conductors.

Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid reinforcement, and weather resistant synthetic rubber cover. This hose is conductive and must never be used

near electrical conductors.

Fabric-braided (not certi ed or labeled non-conductive) — constructed of thermoplastic or synthetic rubber inner tube, synthetic  ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover.

This hose is not certiﬁ ed non-conductive and must never be used near electrical conductors.

HOSE SAFETY TAGS

To help ensure your safety, the following DANGER tags are attached to all hose purchased from STANLEY. DO NOT REMOVE THESE TAGS.

If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be obtained from your STANLEY Distributor.

THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE

DANGER

1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN DEATH OR SERIOUS INJURY.

FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.

2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS.

DO NOT REMOVE THIS TAG

SEE OTHER SIDE

SIDE 1

3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY.

4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.

5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.

6. AFTER EACH USE STORE IN A CLEAN DRY AREA.

(Shown smaller than actual size)

DANGER

SEE OTHER SIDE

SIDE 2

THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.

DANGER

1. DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.

2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.

4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.

DO NOT REMOVE THIS TAG

SEE OTHER SIDE

SIDE 1

6. AFTER EACH USE STORE IN A CLEAN DRY AREA.

(Shown smaller than actual size)

DANGER

SEE OTHER SIDE

SIDE 2

DO NOT REMOVE THIS TAG

DR19 User Manual ◄ 7

Page 8

Min. Working Pressure

USE

Press/Return)

(

HOSE RECOMMENDATIONS

Certi ed Non-Conductive Hose - Fiber Braid - for Utility Bucket Trucks

Oil Flow Hose Lengths Inside Diameter

GPM LPM FEET METERS INCH MM PSI BAR

4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155

Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCTORS

4-6 15-23 up to 25 up to 7.5 3/8 10 Both 2500 175

4-6 15-23 26-100 7.5-30 1/2 13 Both 2500 175

5-10.5 19-40 up to 50 up to 15 1/2 13 Both 2500 175

5-10.5 19-40 51-100 15-30 5/8 16 Both 2500 175

5/8 16 Pressure 2500 175

3/4 19 Return 2500 175

5-10.5 19-40 100-300 30-90

10-13 38-49 up to 50 up to 15 5/8 16 Both 2500 175

5/8 16 Pressure 2500 175

3/4 19 Return 2500 175

10-13 38-49 51-100 15-30

3/4 19 Pressure 2500 175

1 25.4 Return 2500 175

10-13 38-49 100-200 30-60

5/8 16 Pressure 2500 175

13-16 49-60 up to 25 up to 8

3/4 19 Return 2500 175

3/4 19 Pressure 2500 175

1 25.4 Return 2500 175

13-16 49-60 26-100 8-30

PRESSURE

<<< FLOW

RETURN

FLOW >>>

Figure 1. Typical Hose Connections

Tool to Hydraulic Circuit Hose

Recommendations

The chart to the right shows recommended

minimum hose diameters for various

hose lengths based on gallons per minute

(GPM)/liters per minute (LPM). These

recommendations are intended to keep return

line pressure (back pressure) to a minimum

acceptable level to ensure maximum tool

performance.

This chart is intended to be used for hydraulic

8 ► DR19 User Manual

tool applications only based on STANLEY tool

operating requirements and should not be

used for any other applications.

All hydraulic hose must have at least a

rated minimum working pressure equal to

the maximum hydraulic system relief valve

setting.

All hydraulic hose must meet or exceed

speci cations as set forth by SAE J517.

Page 9

HTMA / EHTMA REQUIREMENTS

TOOL TYPE

HTMA HYDRAULIC SYSTEM REQUIREMENTS

Flow range

Nominal operating pressure

(At the power supply outlet)

System relief valve setting

(At the power supply outlet)

Maximum back pressure (At tool end of the return hose)

Measured at a max  uid viscosity of: (At minimum operating temperature)

Temperature: Suﬃ cient heat rejection capacity to limit maximum  uid temperature to: (At maximum expected ambient temperature)

Minimum cooling capacity at a temperature di󰀨 erence of between ambient and  uid temps

Note: Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator

discomfort at the tool.

Filter minimum full- ow  ltration 25 microns 25 microns 25 microns 25 microns

Sized for  ow of at least: (For cold temp startup and maximum dirt-holding capacity)

Hydraulic  uid, petroleum based (premium grade, antiwear, non-conductive) Viscosity (at minimum and maximum operating temps)

Note: When choosing hydraulic  uid, the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics. Hydraulic  uids with a viscosity index over 140 will meet the requirements over a wide

range of operating temperatures.

TYPE I TYPE II TYPE RR TYPE III

4-6 GPM

(15-23 LPM)

1500 psi

(103 bar)

2100-2250 psi

(145-155 bar)

250 psi

(17 bar)

400 ssu*

(82 centistokes)

140° F

(60° C)

3 hp

(2.24 kW)

40° F

(22° C)

30 GPM

(114 LPM)

100-400 ssu

(20-82

centistokes)

7-9 GPM

(26-34 LPM)

1500 psi

(103 bar)

2100-2250 psi

(145-155 bar)

250 psi

(17 bar)

400 ssu*

(82 centistokes)

140° F

(60° C)

5 hp

(3.73 kW)

40° F

(22° C)

30 GPM

(114 LPM)

100-400 ssu

(20-82

centistokes)

9-10.5 GPM

(34-40 LPM)

1500 psi

(103 bar)

2200-2300 psi

(152-159 bar)

250 psi

(17 bar)

400 ssu*

(82 centistokes)

140° F (60° C)

6 hp

(5.22 kW)

40° F

(22° C)

30 GPM

(114 LPM)

100-400 ssu

(20-82

centistokes)

11-13 GPM

(42-49 LPM)

2100-2250 psi

(145-155 bar)

(82 centistokes)

100-400 ssu

centistokes)

1500 psi

(103 bar)

250 psi

(17 bar)

400 ssu*

140° F

(60° C)

7 hp

(4.47 kW)

40° F

(22° C)

30 GPM

(114 LPM)

(20-82

*SSU = Saybolt Seconds Universal

EHTMA HYDRAULIC SYSTEM REQUIREMENTS

Flow range

Nominal operating pressure

(At the power supply outlet)

System relief valve setting

(At the power supply outlet)

Note: These are general hydraulic system requirements. See tool speci cation page for tool speci c requirements.

3.5-4.3 GPM (13.5-16.5

LPM)

1870 psi

(129 bar)

2495 psi

(172 bar)

4.7-5.8 GPM (18-22 LPM)

1500 psi

(103 bar)

2000 psi

(138 bar)

CLASSIFICATION

7.1-8.7 GPM (27-33 LPM)

1500 psi

(103 bar)

2000 psi

(138 bar)

9.5-11.6 GPM (36-44 LPM)

1500 psi (103 bar)

2000 psi (138 bar)

DR19 User Manual ◄ 9

11.8-14.5 GPM (45-55 LPM)

1500 psi

(103 bar)

2000 psi

(138 bar)

Page 10

OPERATION

PREPARATION PROCEDURES

PREPARATION FOR INITIAL USE

The tool, as shipped, has no special unpacking or assembly requirements prior to usage. Inspection to assure the tool was not damaged in shipping and does not contain packing debris, is all that is required.

CHECK HYDRAULIC POWER SOURCE

1. Using a calibrated ow meter and pressure gauge, check that the hydraulic power source develops a ow of 7–9 GPM/26–34 LPM at 1500–2000 psi/105– 140 bar.

2. Make certain the hydraulic power source is equipped with a relief valve set to open at 2100–2250 psi/145– 155 bar minimum.

3. Check that the hydraulic circuit matches the tool for open-center (OC) operation.

CHECK TOOL

1. Make sure all tool accessories are correctly installed. Failure to install tool accessories properly can result

in damage to the tool or personal injury.

2. There should be no signs of leaks.

3. The tool should be clean, with all ttings and

fasteners tight.

Note: The pressure increase in uncoupled hoses left in the sun may result in making them di󰀩cult to connect. When possible, connect the free ends of operating hoses together.

OPERATING PROCEDURES

1. Observe all safety precautions.

2. Move the hydraulic circuit control valve to the ON position.

3. Place the tool bit rmly on the surface you are to work on.

4. Squeeze the trigger to start the tool. Adequate down pressure is very important.

Not for underwater use.

COLD WEATHER OPERATION

If the tool is to be used during cold weather, preheat the hydraulic uid at low engine speed. When using the normally recommended uids, uid temperature should be at or above 50° F/10° C (400 ssu/82 centistokes)

before use.

CHECK TRIGGER MECHANISM

1. Check that the trigger operates smoothly and is free to travel between the ON and OFF positions.

INSTALL TOOL BIT

The tool accepts standard 7/8 × 3-1/4 inch hex shank tool bits.

TO INSTALL A HEX SHANK TOOL BIT

1. Push in the retainer, insert the hex shank tool bit and move the retainer back into locked position. Note

the orientation of the particular tool bit that is being installed.

CONNECT HOSES

1. Wipe all hose couplers with a clean lint-free cloth before making connections.

2. Connect the hoses from the hydraulic power source to the hose couplers on the tool. It is a good practice

to connect the return hose rst and disconnect it last to minimize or avoid trapped pressure within the

tool.

3. Observe ow indicators stamped on hose couplers to be sure that oil will ow in the proper direction.

The female coupler is the inlet coupler.

STORAGE

1. Disconnect the tool from the hydraulic power source.

2. Remove the tool bit and spray the tool bit retainer

area with WD-40™ inside and out.

3. Wipe clean and store in a clean, dry place.

10 ► DR19 User Manual

Page 11

TOOL PROTECTION & CARE

In addition to the Safety Precautions found in

this manual, observe the following for equipment

protection and care.

• Make sure all couplers are wiped clean before connection.

• The hydraulic circuit control valve must be in the

OFF position when coupling or uncoupling hydraulic

tools. Failure to do so may result in damage to

the quick couples and cause overheating of the

hydraulic system.

• Always store the tool in a clean dry space, safe from damage or pilferage.

• Make sure the circuit PRESSURE hose (with male

quick disconnect) is connected to the IN port. The circuit RETURN hose (with female quick disconnect) is connected to the opposite port. Do not reverse circuit ow. This can cause damage to internal seals.

• Always replace hoses, couplings and other parts with replacement parts recommended by STANLEY. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar.

• Do not exceed the rated ow (see “SPECIFICATIONS” on page 13). Rapid failure of the internal seals

may result.

• Always keep critical tool markings, such as warning

stickers and tags, legible.

• Do not force a small tool to do the job of a large breaker.

• Keep tool bit sharp for maximum tool performance. Make sure that tool bits are not chipped or rounded on the striking end.

• Never operate a tool without a tool bit or without holding it against the work surface. This puts excessive strain on the breaker foot.

• Tool repair should be performed by experienced personnel only.

• Make certain that the recommended relief valves are installed in the pressure side of the system.

• Do not use the tool for applications for which it was not intended.

DR19 User Manual ◄ 11

Page 12

TROUBLESHOOTING

If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diagnosing faults in operation of the tool, always check that the hydraulic power source is supplying the correct hydraulic ow and pressure to the tool as listed in the following table. Use a ow meter known to be accurate. Check the ow with the hydraulic uid temperature at least 80 °F/27 °C.

Problem Cause Solution

Tool does not run. Power unit not functioning. Check power unit for proper ow

and pressure (7–9 GPM/26–34 LPM, 1500–2000 psi/105–140 bar).

Couplers or hoses blocked. Remove restriction.

Pressure and return line hoses

reversed at ports.

Mechanical failure of piston or internal parts.

Tool does not hit e󰀨ectively. Power unit not functioning. Check power unit for proper ow

Couplers or hose blocked. Remove restriction.

Fluid too hot (above 140 °F/60 °C). Provide cooler to maintain proper

Incorrect tool bit. Ensure tool bit meets specications.

Tool operates slow. Low oil ow from power unit. Check power source for proper ow.

High back-pressure. Check hydraulic system for

Be sure hoses are connected to their proper ports.

Have inspected and repaired by authorized dealer.

and pressure (7–9 GPM/26–34 LPM, 1500–2000 psi/105–140 bar).

uid temperature.

excessive back-pressure and correct as required.

12 ► DR19 User Manual

Page 13

SPECIFICATIONS

Weight ...................................................................................................................................................24 lbs/10.9 kg

Pressure Range.............................................................................................................. 1500–2000 psi/105–140 bar

Flow Range .............................................................................................................................. 7–9 GPM/26–34 LPM

Optimum Flow .................................................................................................................................... 8 GPM/30 LPM

Porting .................................................................................................................................. 3/8" male pipe hose end

Length................................................................................................................................................20 inches/51 cm

System Type ........................................................................................................................................... Open Center

Accessory Shank .............................................................................................................................. 7/8" hex × 3-1/4”

DR19 User Manual ◄ 13

Page 14

DR19 PARTS ILLUSTRATION

14 ► DR19 User Manual

Page 15

DR19 PARTS LIST

ITEM

1 02890 1 HANDLE BODY ASSEMBLY

2 02853 1 TRIGGER

3 24316 1 DOWEL PIN 3/16 × 1-1/2

4 02959 1 SPOOL SCREW

5 24348 1 WASHER

6 02901 1 O-RING .239 × .367 × .064

7 03252 2 O-RING 7/16 × 9/16 × 1/16

8 01412 2 HOSE ASSEMBLY

9 02846 1 SPRING

10 02881 1 ON/OFF SPOOL, OPEN CENTER

11 03252 2 O-RING

12 00752 1 RETAINING RING 7/16 EXT

13 03973 1 MALE COUPLER BODY

14 03972 1 FEMALE COUPLER BODY

15 28853 1 NAME TAG

16 03786 1 GPM STICKER

17 71475 1 FLOW SLEEVE ASSEMBLY

18 03958 1 OIL TUBE

19 01259 1 O-RING 1-1/2 × 1-5/8 × 1/16

20 03253 1 VALVE BODY

21 02848 4 BOLT ASSEMBLY

22 02880 1 REVERSING SPOOL

23 00211 2 O-RING 1 × 1-1/8 × 1/16

24 03254 1 VALVE GLAND

25 01772 1 O-RING 3/4 × 7/8 × 1/16

26 02454 4 ALLEN NUT (INCL WITH ITEM 21)

27 02177 1 O-RING 2-1/16 × 2-1/4 × 3/32

28 02865 1 BACK-UP RING

29 03959 1 PISTON

30 02907 1 ROD SEAL 1-1/4 × 1-1/2 × 5/16 × 3/16

31 04175 1 INSERT

32 03127 1 WIPER RING

33 03537 1 RETAINING NOSE ASSEMBLY

34 03536 1 RETAINER

35 03190 2 SPRING

36 02436 2 BALL

37 03552 1 RETAINER CAP

38 03553 2 CAPSCREW 3/8 × 24 × 2-1/2

39 02843 1 PIN

PART

NO. QTY DESCRIPTION

SEAL KIT PART NUMBER 03843

02901 O-RING 1

03252 O-RING 2

02865 BACK-UP RING 2

02177 O-RING 2

03127 ROD WIPER 1

02302 ROD SEAL 1

01259 O-RING 1

01772 O-RING 1

00211 O-RING 2

02907 ROD SEAL 1

REPAIR KIT PART NUMBER 03943

00752 RETAINING RING 1

02848 BOLT ASSEMBLY 2

02843 PIN 1

03536 RETAINER 1

03190 SPRING 2

02436 BALL 2

03331 SEAL KIT 1

DR19 User Manual ◄ 15

Page 16

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