Stanley DL09652, DL0965201, DL09550D, DL0955001, DL09172SN User Manual
...
®
User’s Manual
DL09
Hydraulic Drill
This Manual Covers The Following Models:
DL09150
DL09152S
DL09152SN
DL09152SUP
DL09172S
DL09172SN
DL09550D
DL0955001
DL09652
DL0965201
Copyright © 2002 The Stanley Works
OPS USA & CE Version
25077 7/2002 Ver. 2
(Depth Rod Not Pictured)
DANGER
SERIOUS INJURY OR DEATH COULD RESULT
FROM THE IMPROPER REPAIR OR SERVICE OF
THIS TOOL.
REPAIRS AND/OR SERVICE TO THIS TOOL
MUST ONLY BE DONE BY AN AUTHORIZED AND
CERTIFIED DEALER.
Table of Contents
DL09
Hydraulic Drill
SERVICING THE
DL09 HYDRAULIC DRILL:
This manual contains Safety,
Operation, and Troubleshooting
information. Stanley Hydraulic Tools
recommends that servicing of
hydraulic tools, other than routine
maintenance, must be performed
by an authorized and certified
dealer. Please read the DANGER
warning on the cover and the
SAFETY warning below.
Certificate of Conformity
Specifications
General Safety Instructions
Tool Decals and Tags
Hydraulic Hose Requirements
HTMA Requirements
Hydraulic Recommendations
Operating Instructions
Troubleshooting
Parts Illustration
Parts List
3
3
4
5
6
7
8
9
11
13
14
Copyrightc2002 The Stanley Works
All rights reserved.
Under copyright law, this document may
not be copied in whole or in part without
the prior written consent of The Stanley
Works. This exception does not permit
copies to be made for others, whether or
not sold. Under the law, copying includes
translating into another language, format
or medium. This copyright notice must
appear on any permittedcopies.
2
Warranty
SAFETY FIRST
It is the responsibility of the operator and
service technician to read rules and
instructions for safe and proper operation
and maintenance.
A cautious worker using common sense is
the greatest safety device.
16
Certificate of Conformity
I, the undersigned:
Winterling, David
Surname and First Names
hereby certify that the construction plant or equipment specified hereunder:
1. Category:
2. Make:
3. Type:
4. Type Serial Number of equipment:
5. Year of manufacture:
Drill
Stanley
DL0955001, & DL0965201
ALL
Stampedon tool
Has been manufactured in conformity with- EEC Type examination as shown:
Directive:
EN792-3
Approved body:
Self
EN28662-1
EN ISO 3744
Date:
6. Special Provisions:
Done at: Date:
2001
None
StanleyHydraulic Tools, Milwaukie, Oregon USA 2002
Date of expiration:
N/A
Signature: Position:
Engineering Manager
Specifications
Drive Size______ 1/2 in./ 1.3 cm 3-Jaw Adjustable
5/8 - 16 THD Chuck
Pressure Range______1000Flow Range_____________4-12 gpm / 15-45 lpm
Optimum Flow________________ 8 gpm / 30 lpm
System Type__open or closed center, HTMA TYPE I-III
Porting_______________________-8 SAE O-ring
Connect Size & Type___ 3/8
Weight_______________________ 6
Overall Length__________________ 9
Width_______________________ 3-1/2
Motor____________________________ Integral
TORQUE (proportional to Oil Pressure) Drill Speed (proportional to Oil Flow)
USA METRIC
4 ft-lb @ 500 psi 5 Nm @ 35 bar
9 ft-lb @ 1000 psi 12 Nm @ 70 bar
14 ft-lb @ 1500 psi 19 Nm @ 105 bar
19 ft-lb @ 2000 psi 26 Nm @ 140 bar
2000 psi / 70-140 bar
in. NPT Male Adapter
lbs. / 2.7 kg
in. / 23 cm
in. / 9 cm
DL09 TORQUE AND DRILL SPEEDS
Drill Torque___20 ft lbs / 27 Nm at 2000 psi/ 140 bar
Drill Speed__________1000 rpm at 8 gpm/ 30 lpm
RPM Range______________________350-1500
Max. Fluid Temp._____________
HTMA Class II___________
30Lpmat 138bar
BHTMACATEGORY
Weighted Vibration Level____________1.2(m/s2)
Sound Pressure Level_Less than 85 dBA @ 1 m
EHTMA Category_____
HYDRAULIC FLOW DRILL SPEED
3 gpm (11.3 lpm) 350 rpm
4 gpm (15 lpm) 475 rpm
6 gpm (23 lpm) 750 rpm
8 gpm (30 lpm) 1000 rpm
10 gpm (38 lpm) 1250 rpm
7-9 gpm @ 2000 psi
30 lpm @ 138 bar
° F / 60° C
140
3
General Safety Instructions
Always observe safety symbols. They are included for your safety and the protection of the tool.
DANGER
This safety symbol may appear on
thetool.Itisusedtoalertthe
operator of an action that could
placehim/herorothersinalife
threatening situation.
WARNING
This safety symbol appears in these
instructions to identify an action
that could cause bodily injury to the
operator or other personnel.
This safety symbol appears in these
instructions to identify an action or
condition that could result in
damage to the tool or other
equipment.
CAUTION
This tool will provide safe and dependable service if operated in accordance with the instructions
given in this manual. Read and understand this manual and any stickers and tags attached to the
tool and hoses before operation. Failure to do so could result in personal injury or equipment
damage.
A Operator must start in a work area without bystanders. The operator must be familiar with all prohibited
work areas such as excessive slopes and dangerous terrain conditions.
Establish a training program for all operators to ensure safe operations.
A
Do not operate the tool unless thoroughly trained or under the supervision of an instructor.
A
Always wear safety equipment such as goggles, head protection, and safety shoes at all times when
A
operating the tool.
Do not inspect or clean the tool while the hydraulic power source is connected. Accidental engagement of
A
the tool can cause serious injury.
Do not operate this tool without first reading the Operating Instructions.
A
Do not install or remove this tool while the hydraulic power source is connected. Accidental engagement
A
of the tool can cause serious injury.
Never operate the tool if you cannot be sure that underground utilities are not present. Underground
A
electrical utilities present an electrocution hazard. Underground gas utilities present an explosion hazard.
Other underground utilities may present other hazards.
Do not wear loose fitting clothing when operating the tool. Loose fitting clothing can get entangled with
A
the tool and cause serious injury.
Supply hoses must have a minimum working pressure rating of 2500 psi/175 bar.
A
Be sure all hose connections are tight.
A
The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling the tool.
A
Wipe all couplers clean before connecting. Failure to do so may result in damage to the quick couplers
and cause overheating. Use only lint-free cloths.
Do not operate the tool at oil temperatures above 140 F/60 C. Operation at higher oil temperatures can
A
°°
cause operator discomfort and may cause damage to the tool.
Do not operate a damaged, improperly adjusted, or incompletely assembled tool.
A
To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be
A
performed by authorized and properly trained personnel.
Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity.
A
Always keep critical tool markings, such as labels and warning stickers legible.
A
Always replace parts with replacement parts recommended by Stanley Hydraulic Tools.
A
Check fastener tightness often and before each use daily.
A
When working near electrical conductors, always assume that all conductors are energized and that insulation,
A
Clothing and hoses can conduct electricity. Use hose labeled and certified as non-conductive.
4
Tool Decals & Tags
A model sticker is attached to the tool. Neverexceed the flow and pressure levels specified onthis
sticker. The information listed on the model sticker must be legible at all times. Replace this
sticker if it becomes worn or damaged. A replacement is available from your local Stanley
distributor.
28323
“CE” Decal
(CE Models only)
28788
Manual Sticker
(Not used on all models)
15211
Danger Sticker
Failureto use hydraulic hose labeled and certified as
non-conductivewhen using hydraulic tools on or
nearelectric lines may result in death or serious
injury.
Forproper and safe operation read owners manual
andmake sure that you have been properly trained in
correctprocedures required for work on or around
ELECTROCUTION
electriclines.
HAZARD
DANGER
7-10GPM/ 24-36 LPM
DONOT EXCEED 2000 PSI/ 140 BAR
nn
DONOT EXCEED SPECIFIED FLOW OR PRESSURE. USECLOSED-CENTER
n
TOOLON CLOSED-CENTER SYSTEM. USEOPEN-CENTERTOOL ON OPEN-
n
CENTERSYSTEM. CORRECTLYCONNECTHOSES TO TOOL "IN" AND "OUT"
n
PORTS. IMPROPER HANDLING, USE OR MAINTENANCE OF TOOL COULD
RESULTINA LEAK, BURST OR OTHER TOOL FAILURE. CONTACT AT A LEAK
ORBURST CAN CAUSE OIL INJECTION INTO THE BODY. FAILURE TO
OBSERVETHESE PRECAUTIONS CAN RESULT IN SERIOUS PERSONAL
INJURY.
n
n
DL09
29149
Rotation Direction Sticker
(Not used on all models)
Stanley Hydraulic Tools
3810 SE Naef Rd
®
Milwaukie, Oregon 97267
Model No.
DL09
15-45 lpm/4-12 gpm
140 bar/2000 psi
28769
DL09 Model Sticker
RPM Sticker
29148
(Not used on all models)
30Lpm at 138bar
BHTMA CATEGORY
11207
Circuit Type “D” Decal
(Not used on all models)
The SAFETY TAG, P/N 15875, shown at right, smaller
than actual size, is attached to the tool when shipped
from the factory. Read and understand the safety
instructions listed on this tag before removal. We
suggest you retain this tag and attach it to the tool
when not in use.
DANGER DANGER
1. FAILURE TO USE HYDRAULIC HOSE
CERTI-FIED AS NON-CONDUCTIVE
HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES
MAYRESULTIN DEATHOR SERIOUSINJURY.
BEFORE USING HOSE
NON- CONDUCTIVE
BESURE THE HOSEIS . T HE
HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT
LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT
INSTRUCTIONS.
2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL
INJECTIONINTO THE BODYOR CAUSEOTHER SEVERE P ERSONAL
INJURY.
A. DO NOT EXCEED SPECIFIED FLOW AND
PRESSURE FOR THIS TOOL. EXCESS FLOW OR
PRESSUREMAY CAUSEA LEAK ORBURST.
B. DO NOT EXCEED RATED WORKING PRESSURE
OF HYDRAULIC HOSE USED WITH THIS TOOL.
EXCESS PRESSURE MAY CAUSE A LEAK OR
BURST.
C. CHECK TOOL, HOSE, COUPLERS &
CONNECTORS DAILY FOR
LEAKS. DO NOT FEEL FOR LEAKS WITH
YOUR HANDS. CONTACT WITH A LEAK MAY
RESULTIN SEVEREPERSONAL INJURY.
ON OR NEAR ELECTRIC LINES.
MAINTAINEDAS NON- COND UCTIV E
LABELED AND
WHEN USING
LABELED AND CERTIFIED AS
D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO NOT ABUSE
HOSE.DO NOT USEKINKED, TORNOR DAMAGED HOSES.
3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY
CONN-ECTED TO THE TOOL BEFORE PRESSURIZING
SYSTEM. SYSTEM PRESSURE HOSE MUST ALWAYS
BE CONNECTED TO TOOL “IN” PORT. SYSTEM
RETURN HOSE MUST ALWAYS BE CONNECTED AT
TOOL “OUT” PORT. REVERSING CONNECTIONS MAY
CAUSE REVERSE TOOL OPERATION WHICH CAN
CAUSESEVERE PERSONAL INJURY.
4. DO NOT CONNECT CLOSED-CENTER TOOLS TO
OPEN-CENTER HYDRAULIC SYSTEMS. THIS MAY
CAUSE EXTREME SYSTEM HEAT AND/OR SEVERE
PERSONALINJURY.
DONOT CONNECT OPEN-CENTERTOOLS TO CLO S ED -C E NT ER
HYDRAULIC SYSTEMS. THIS MAY RESULT IN LOSS OF OTHER
HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND/OR
SEVEREPERSONAL INJURY.
5. BYSTANDERS MAY BE INJURED IN YOUR WORK
AREA. KEEP BYSTANDERS CLEAR OF YOUR WORK
AREA.
6. WEAR HEARING,EYE, FOOT,HAND ANDHEAD PROTECTION.
7. TO AVOIDPERSONAL INJURYOR EQUIPMENT DAMAGE, ALL TOOL
REPAIR,MAINTENANCE AND SERVICE MUST BE
PERFORMEDBY AUTHORIZED A ND P R O PE R LY
TRAINEDPERSONNEL.
IMPORTANT IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY TOOL
(517) (517)15875 15875
OPERATOR.
SEE OTHER SIDE SEE OTHER SIDE
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY TOOL
OPERATOR.
5
Hydraulic Hose Requirements
HOSE TYPES
Hydraulic hose types authorized for usewithStanleyHydraulicTools areas follows:
Certified non-conductive
Wire-braided(conductive)
Fabric-braided (not certified or labeled non-conductive)
Hose listed above is the only hoseauthorizedfor use near electrical conductors.
Hoses and listed above are and be nearelectricalconductors.
HOSE SAFETY TAGS
To help ensure your safety, the following DANGER tags are attached to all hoses purchased from Stanley
Hydraulic Tools. DO NOT REMOVE THESE TAGS.
If the information in a tag is illegible because of wear or damage, replace the tag immediately. A new tag
may be obtained at no charge from yourStanley Distributor.
This Tag attached to “Certified Non-Conductive” hose.
conductive must never
(shown smaller than actual size) p/n 27987
DO NOT REMOVE THIS TAG
DANGER
1.
FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING
HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULTIN DEATH OR SERIOUS INJURY.
FOR PROPER AND SAFE OPERATION, MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN
CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.
BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE ON OR NEAR
2.
ELECTRIC LINES, WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTINGS WITH A CLEAN,
DRY,ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM
ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENTINSTRUCTIONS.
3.
DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR HANDLING OF
HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE.KEEP HOSE AS FAR AWAY AS
POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE. CONTACT AT THE
BURST CAN CAUSE BODILYINJECTION AND SEVERE PERSONAL INJURY.
SEE OTHER SIDE
DO NOT REMOVE THIS TAG
Side 1 Side 2
This Tag attached to “Conductive” hose.
(shown smaller than actual size) p/n 29144
DANGER
1.
DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS NOT
LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR ELECTRIC LINES
MAY RESULTIN DEATH OR SERIOUS INJURY.
FOR PROPER AND SAFE OPERATION, MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN
2.
CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.
DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR HANDLING OF
3.
HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE.KEEP HOSE AS FAR AWAY AS
POSSIBLE FROM BODY AND DO NOT PERMIT CONTACT DURING USE. CONTACT AT THE
BURST CAN CAUSE BODILYINJECTION AND SEVERE PERSONAL INJURY.
4.
HANDLE AND ROUTE HOSE CAREFULLY TO AVOIDKINKING, ABRASION, CUT TING OR CONTACT
WITH HIGH TEMPERATURE SURFACES. USE IF KINKED. USE HOSE TO PULL OR
LIFT TOOLS, POWER UNITS, ETC.
DO NOT REMOVE THIS TAG
DO NOT DO NOT
SEE OTHER SIDE
Side 1 Side 2
DANGER
4.
HANDLE AND ROUTE HOSE CAREFULLY TO AVOIDKINKING, ABRASION, CUT TING OR CONTACT
WITH HIGH TEMPERATURE SURFACES. USE IF KINKED. USE HOSE TO PULL OR
LIFT TOOLS, POWER UNITS, ETC.
CHECK ENTIRE HOSE FOR CUTS, CRACKS, LEAKS, ABRASIONS, BULGES OR DAMAGE TO
5.
COUPLINGS. IF ANY OF THESE CONDITIONS EXIST,REPLACE THE HOSE IMMEDIATELY.
NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6.
AFTER EACH USE, STORE IN A CLEAN, DRY AREA.
DO NOT DO NOT
SEE OTHER SIDE
DANGER
CHECK ENTIRE HOSE FOR CUTS, CRACKS, LEAKS, ABRASIONS, BULGES OR DAMAGE TO
5.
COUPLINGS. IF ANY OF THESE CONDITIONS EXIST,REPLACE THE HOSE IMMEDIATELY.
NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6.
AFTER EACH USE, STORE IN A CLEAN, DRY AREA.
SEE OTHER SIDE
DO NOT REMOVE THIS TAG
HOSE PRESSURE RATING
The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on
the hydraulic system.
6
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