Stanley DL07, DL0755001 Operation And Service Manual

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Page 1

WARNING

DL07

HYDRAULIC

DRILL

WARNING

To avoid serious injury or death

Read the Manual

Wear Ear

Protection

Wear Eye

Protection

Wear Dust Mask

SAFETY, OPERATION AND MAINTENANCE

SERVICE MANUAL

Stanley Hydraulic Tools

3810 SE Naef Road

Milwaukie OR 97267-5698

503-659-5660

FAX 503-652-1780

www.stanley-hydraulic-tools.com

Page 2

Page 3

TABLE OF CONTENTS

SAFETY SYMBOLS ......................................................................................................................5

SAFETY PRECAUTIONS .............................................................................................................6

TOOL STICKERS & TAGS ............................................................................................................7

TOOL HOSE INFORMATION .......................................................................................................8

OPERA TION ..................................................................................................................... ..........11

COLD WEATHER OPERATION ..................................................................................................12

EQUIPMENT PROTECTION & CARE ........................................................................................13

TROUBLESHOOTING ................................................................................................................14

SPECIFICATIONS .......................................................................................................................15

TORQUE AND DRILL SPEEDS ..................................................................................................15

ACCESSORIES ..........................................................................................................................16

SERVICE .....................................................................................................................................17

DL07 PARTS ILLUSTRATION.....................................................................................................20

DL07 PARTS LIST.......................................................................................................................21

WARRANTY ................................................................................................................................22

SERVICING THE STANLEY HYDRAULIC IMPACT WRENCH: This manual contains safety, operation, and routine maintenance instructions. Servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certiﬁ ed dealer. Please read the following warning.

SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL.

REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER.

WARNING

Page 4

CERTIFICATE OF CONFORMITY ÜBEREINSTIMMUNGS-ZERTIFIKAT CERTIFICAT DE CONFORMITE CEE CERTIFICADO DE CONFORMIDAD CERTIFICATO DI CONFORMITA

Hydraulic Tools

______________________________________________________________________

I, the undersigned: Ich, der Unterzeichnende: Je soussigné: El abajo firmante: lo sottoscritto:

hereby certify that the construction plant or equipment specified hereunder: bestätige hiermit, daß das im folgenden genannten Werk oder Gerät:

certifies par ceci que l’ usine ou l’ équipement de construction indiqué cidessous:

por el presente certifico que la fabrica o el equipo especificado a continuacion: certifico che l’impianto o l’attrezzatura sotto specificata:

1. Category: Drill Kategorie: Catégorie: Categoria: Categoria:

2. Make/Ausführung/Marque/Marca/Marca

3. Type/Typ/Type/Tipo/Tipo: DL0755001

4. Serial number of equipment:

Seriennummer des Geräts: Numéro de série de l’équipement:

Numero de serie del equipo:

Matricola dell´attrezzatura:

Burrows, James

Surname and First names/Familiennname und Vornamen/Nom et prénom/Nombre y apellido/Cognome e nome

Stanley

All

5. Year of manufacture/Baujahr/année de fabrication/Año de fabricacion/Anno di fabbricazione 2004

Has been manufactured in conformity with - EEC Type examina tion as shown. Wurde hergestellt in Übereinstimmung mit - EEC Typ-Prüfung nach. Est fabriqué conformément - au(x) type(s) examiné(s) comme indiqué dans le tableau ci-après. Ha sido fabricado de acuerdo con - tipo examen EEC como dice. E’ stata costruita in conformitá con - le norme CEE come illustrato.

Examen CEE de type

Directive Richtlinie Directives particulières Directriz Direttiva

Machinery Directive EN EN ISO EN

6. Special Provisions: None Spezielle Bestimmungen: Dispositions particulières: Provisiones especiales:

Disposizioni speciali:

Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA

No. Nr Numéro No n.

98/37/EC 792-3 3744 28662-1

Date Datum Date Fecha Data

1998 1994 1995 1988

Approved body Prüfung durch Organisme agréé Aprobado Collaudato

Self Self Self Self

Date/Datum/le/Fecha/Data

Date of expiry

Ablaufdatum

Date d´expiration Fecha de caducidad Data di scadenza

NA NA NA NA

Signature/Unterschrift/Signature/Firma/Firma Position/Position/Fonction/Puesto/Posizione Engineering Manager Rev 1 3/05

Page 5

SAFETY SYMBOLS

Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

This safety alert and signal word indicate an imminently hazardous situa-

DANGER

WARNING

CAUTION

tion which, if not avoided, will result in death or serious injury.

This safety alert and signal word indicate a potentially hazardous situation which, if not avoided, could result in death or serious injury.

This safety alert and signal word indicate a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

This signal word indicates a potentially hazardous situation which, if not avoided, may result in property damage.

This signal word indicates a situation which, if not avoided, will result in

NOTICE

IMPORTANT

Always observe safety symbols. They are included for your safety and for the protection of the tool.

damage to the equipment.

This signal word indicates a situation which, if not avoided, may result in damage to the equipment.

LOCAL SAFETY REGULATIONS

Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.

Page 6

SAFETY PRECAUTIONS

Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.

These safety precautions are given for your safety. Review them carefully before operating the tool and before performing general maintenance or repairs.

Supervising personnel should develop additional precautions relating to the speciﬁ c work area and local safety regulations. If so, place the added precautions in the space provided on page 5.

The model DL07 Hydraulic Impact Wrench will provide safe and dependable service

if operated in accordance with the instructions given in this manual. Read and un-

derstand this manual and any stickers and tags attached to the tool and hose before operation. Failure to do so could result in personal injury or equipment damage.

• The operator must start in a work area without bystanders. Flying debris can cause serious injury.

• Do not operate the tool unless thoroughly trained or under the supervision of an instructor. Establish a training program for all operators to ensure safe operation.

• Always wear safety equipment such as goggles, ear and head protection, and safety shoes at all times when operating the tool. Use gloves and aprons when necessary.

• The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions.

• Maintain proper footing and balance at all times.

• Do not inspect or clean the tool while the hydraulic power source is connected. Accidental engagement of the tool can cause serious injury.

• Always connect hoses to the tool hose couplers before energizing the hydraulic power source. Be sure all hose connections are tight and are in good condition.

• Do not operate the tool at oil temperatures above 140°F/60°C. Operation at higher temperatures can cause higher than normal temperatures at the tool which can result in operator discomfort.

• Do not operate a damaged, improperly adjusted, or incompletely assembled drill.

• Never wear loose clothing that can get entangled in the working parts of the tool.

• Keep all parts of your body away from the rotating parts. Long hair or loose clothing can become drawn into rotating components.

• Always use accessories that conform to the speciﬁ cations given in the OPERATION section of this manual.

• Do not reverse impact wrench rotation direction by changing ﬂ uid ﬂ ow direction.

• Release the trigger if the power supply has been interrupted.

• When working near electrical conductors, always assume that all conductors are energized and that insulation, clothing and hoses can conduct electricity. Use hose labeled and certiﬁ ed as non-conductive.

• To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by authorized and properly trained personnel.

• Do not carry the tool by hoses.

Page 7

TOOL STICKERS & TAGS

Please refer to the parts illustration for location of stickers.

28322 CE STICKER (CE)

58862 PRESSURE WARNING STICKER

Model No.

DL07

IW16

60807 DL07 MODEL STICKER

Stanley Hydraulic Tools

3810 SE Naef Road

Milwaukie, Oregon USA

4-12 GPM/15-45 LPM

26-45 LPM / 7-12 GPM

2000 PSI / 140 BAR

140 BAR / 2000 PSI

30 LPM @ 138 B AR EHTMA CATEGORY

11207 CIRCUIT TYPE D STICKER (CE)

28788 MANUAL STICKER (CE)

NOTE

THE INFORMATION LISTED ON THE STICKERS SHOWN, MUST BE LEGIBLE A T ALL TIMES.

REPLACE DECALS IF THEY BECOME WORN OR DAMAGED. REPLACEMENTS ARE A V AILABLE FROM YOUR LOCAL STANLEY DISTRIBUTOR.

The safety tag (p/n

15875) at right is attached to the tool when shipped from the factory. Read and understand the safety instructions listed on this tag before removal. We suggest you retain this tag and attach it to the tool when not in use.

FOR USE ON OPEN CENTER AND CLOSED CENTER HYDRAULIC SYSTEMS. “SET FOR PROPER SYSTEM BEFORE USE”

11354 OC/CC STICKER

WARNING

58864 ELECTRICAL WARNING STICKER

DANGER

1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC TOOLS

ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.

BEFORE USING HOSE LABELED AND CERTIFIED AS NON-

CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS.

2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY.

A DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR

THIS TOOL. EXCESS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST.

B DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAU

LIC HOSE USED WITH THIS TOOL. EXCESS PRESSURE MAY CAUSE A LEAK OR BURST.

C CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY

FOR LEAKS. DO NOT FEEL FOR LEAKS WITH YOUR HANDS.CONTACT WITH A LEAK MAY RESULT IN SEVERE

IMPORTANT

READ OPERATION MANUAL AND

SAFETY INSTRUCTIONS FOR THIS

TOOL BEFORE USING IT.

USE ONLY PARTS AND REPAIR

PROCEDURES APPROVED BY

OC/CC

STANLEY AND DESCRIBED IN THE OPERA-

SAFETY TAG P/N 15875

TION MANUAL.

TAG TO BE REMOVED ONLY BY

TOOL OPERATOR.

SEE OTHER SIDE

RATED NO-LOAD SPEED

29148 RPM STICKER

DANGER

D DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO

NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR DAMAGED HOSE.

3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM. SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT. REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY.

4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSED-CENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.

5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA. KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.

6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PROTECTION.

7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE, ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL.

IMPORTANT

READ OPERATION MANUAL AND

SAFETY INSTRUCTIONS FOR THIS

TOOL BEFORE USING IT.

USE ONLY PARTS AND REPAIR

PROCEDURES APPROVED BY

STANLEY AND DESCRIBED IN THE OPERA-

TAG TO BE REMOVED ONLY BY

(shown smaller then actual size)

1000 RPM AT

8 GPM/30 LPM

TION MANUAL.

TOOL OPERATOR.

SEE OTHER SIDE

Page 8

TOOL HOSE INFORMATION

HOSE TYPES

The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system.There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They are:

Certiﬁ ed non-conductive - constructed of thermoplastic or synthetic rubber inner tube, synthetic ﬁ ber braid rein- forcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certiﬁ ed non-conductive

is the only hose authorized for use near electrical conductors.

Wire-braided (conductive) - constructed of synthetic rubber inner tube, single or double wire braid reinforcement, and weather resistant synthetic rubber cover. This hose is conductive and must never be used near electrical

conductors.

Fabric-braided (not certiﬁ ed or labeled non-conductive) - constucted of thermoplastic or synthetic rubber inner tube, synthetic ﬁ ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This hose is not

certiﬁ ed non-conductive and must never be used near electrical conductors.

HOSE SAFETY TAGS

To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools. DO NOT REMOVE THESE TAGS.

If the information on a tag is illegible because of wear or damage, replace the tag immediately . A new tag may be obtained from your Stanley Distributor.

THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE

D A N G E R

1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE

WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAYRESULT IN DEATH OR SERIOUS INJURY.

FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY

TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.

2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOSISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS.

DO NOT REMOVE THIS TAG

SIDE 1 SIDE 2

SEE OTHER SIDE

3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY.

4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.

5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.

6. AFTER EACH USE STORE IN A CLEAN DRY AREA.

D A N G E R

SEE OTHER SIDE

(shown smaller than actual size)

DO NOT REMOVE THIS TAG

THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.

D A N G E R

1 DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS

NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.

2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.

4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.

DO NOT REMOVE THIS TAG

SIDE 1 SIDE 2

SEE OTHER SIDE

(shown smaller than actual size)

6. AFTER EACH USE STORE IN A CLEAN DRY AREA.

D A N G E R

SEE OTHER SIDE

DO NOT REMOVE THIS TAG

Page 9

Min. Working Pressure

USE

Press/Return)

(

Certiﬁ ed Non-Conductive Hose - Fiber Braid - for Utility Bucket Trucks

Oil Flow Hose Lengths Inside Diameter

GPM LPM FEET METERS INCH MM PSI BAR

4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155

Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCTORS

4-6 15-23 up to 25 up to 7.5 3/8 10 Both 2500 175

4-6 15-23 26-100 7.5-30 1/2 13 Both 2500 175

5-10.5 19-40 up to 50 up to 15 1/2 13 Both 2500 175

5-10.5 19-40 51-100 15-30 5/8 16 Both 2500 175

5/8 16 Pressure 2500 175

3/4 19 Return 2500 175

5-10.5 19-40 100-300 30-90

10-13 38-49 up to 50 up to 15 5/8 16 Both 2500 175

5/8 16 Pressure 2500 175

3/4 19 Return 2500 175

10-13 38-49 51-100 15-30

3/4 19 Pressure 2500 175

1 25.4 Return 2500 175

10-13 38-49 100-200 30-60

5/8 16 Pressure 2500 175

3/4 19 Return 2500 175

13-16 49-60 up to 25 up to 8

3/4 19 Pressure 2500 175

1 25.4 Return 2500 175

13-16 49-60 26-100 8-30

PRESSURE

<<< FLOW

RETURN

FLOW >>>

Typical Hose Connections

Tool to Hydraulic Circuit Hose Recom-

mendations

The chart to the right shows recommended mini-

mum hose diameters for various hose lengths

based on gallons per minute (gpm)/liters per min-

ute (lpm). These recommendations are intended

to keep return line pressure (back pressure) to a

minimum acceptable level to ensure maximum tool

performance.

This chart is intended to be used for hydraulic tool

applications only based on Stanley Hydraulic Tools

tool operating requirements and should not be used

for any other applications.

All hydraulic hose must have at least a rated

minimum working pressure equal to the maximum

hydraulic system relief valve setting.

All hydraulic hose must meet or exceed speciﬁ -

cations as set forth by SAE J517.

Page 10

HTMA REQUIREMENTS

TOOL CATEGORY

HYDRAULIC SYSTEM REQUIREMENTS TYPE 1 TYPEII TYPEIII TYPE RR

FLOW RATE TOOL OPERATING PRESSURE

(at the power supply outlet) SYSTEM RELIEF VALVE SETTING

(at the power supply outlet) MAXIMUM BACK PRESSURE

(at tool end of the return hose) Measured at a max. ﬂ uid viscosity of:

(at min. operating temperature) TEMPERATURE

Sufﬁ cient heat rejection capacity to limit max. ﬂ uid temperature to: (at max. expected ambient temperature)

Min. cooling capacity at a temperature difference of between ambient and ﬂ uid temps

NOTE:

Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator discomfort at the tool.

4-6 gpm 7-9 gpm 11-13 gpm 9-10.5 gpm (15-23 lpm) (26-34 lpm) (42-49 lpm) (34-40 lpm) 2000 psi 2000 psi 2000 psi 2000 psi (138 bar) (138 bar) (138 bar) (138 bar)

2100-2250 psi 2100-2250 psi 2100-2250 psi 2200-2300 psi (145-155 bar) (145-155 bar) (145-155 bar) (152-159 bar)

250 psi 250 psi 250 psi 250 psi (17 bar) (17 bar) (17 bar) (17 bar)

400 ssu* 400 ssu* 400 ssu* 400 ssu* (82 centistokes) (82 centistokes) (82 centistokes) (82 centistokes)

140° F 140° F 140° F 140° F (60° C) (60° C) (60° C) (60° C)

3 hp 5 hp 7 hp 6 hp (2.24 kW) (3.73 kW) (4.47 kW) (5.22 kW) 40° F 40° F 40° F 40° F (22° C) (22° C) (22° C) (22° C)

FILTER Min. full-ﬂ ow ﬁ ltration Sized for ﬂ ow of at least: (For cold temp. startup and max. dirt-holding capacity)

HYDRAULIC FLUID Petroleum based (premium grade, anti-wear, non-conductive) VISCOSITY (at min. and max. operating temps)

NOTE: When choosing hydraulic ﬂ uid, the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics. Hydraulic ﬂ uids with a viscosity index over 140 will meet the require- ments over a wide range of operating temperatures.

*SSU = Saybolt Seconds Universal

NOTE:

These are general hydraulic system requirements. See tool Speciﬁ cation page for tool speciﬁ c requirements.

25 microns 25 microns 25 microns 25 microns 30 gpm 30 gpm 30 gpm 30 gpm (114 lpm) (114 lpm) (114 lpm) (114 lpm)

100-400 ssu* 100-400 ssu* 100-400 ssu* 100-400 ssu* (20-82 centistokes)

Page 11

OPERATION

PREOPERATION PROCEDURES

CHECK POWER SOURCE

1. Using a calibrated ﬂ ow meter and pressure gauge, check that the hydraulic power source develops a ﬂ ow of 4-12 gpm/15-45 lpm at 1000-2000 psi/70-140 bar.

2. Make certain that the hydraulic power source is equipped with a relief valve set to open at 2100 psi/145 bar minimum.

CONNECT HOSES

1. Wipe all hose couplers with a clean lint-free cloth before making connections.

2. Connet hoses from the hydraulic power suupply to the tool quick disconnects. It is good practice to connect the return hose ﬁ rst and disconnect it last to minimize or avoid trapped pressure within the drill.

3. Observe the arrow on hose couplers to ensure that the ﬂ ow is in the proper direction. The male coupler on the circtuit hose end is the supply (pressure) coupler.

4. Make sure the circuit PRESSURE (male quick disconect) hose is conneced to the port at the back of the drill handle. The circuit RETURN hose (female quick disconnect) is connected to the port closest to the trigger.

tor clockwise and then counter-clockwise to be sure the selector is being stopped by the retaining ring. Do not force the selector screw. Open-center operation is now selected.

FOR CLOSED-CENTER OPERATION: Using a 3/16 in. hex, reach through the hole in the spring

cap and turn the selector screw fully clockwise. When the selector screw bottoms. Closed-center operation is now selected.

CAUTION

To prevent damage to the retaining ring, do not attempt to force the selector screw counter-clockwise beyond the point of initial resistance.

Reinstall the hex plug. Failure to install the plug may introduce contaminants to the spool bore resulting in replacement of the valve spool and main housing.

DRILL OPERATION

1. Observe all safety precautions.

2. Place the selected drill bit fully into the chuck. Center the bit and tighten the chuck using the key provided. Remove the key and store away from the drill.

5. Move the hyraulic circuit control valve to the ON position to direct hydraulic ﬂ ow to the drill.

Note: If uncoupled hoses are left in the sun, pressure increase inside the hose may result in making them difﬁ cult to connect. Whenever possible, connect the free ends of the hoses together.

OPEN-CENTER (OC) OR CLOSED-CENTER (CC) OPERATION

The DL07 can be conﬁ gured to run on OC or CC circuits.

1. Determine the system type.

2. Remove the hex plug (81) from the spring cap. FOR OPEN-CENTER OPERATION: Using a 3/16 in. hex, reach through the hole in the spring

cap and turn the selector screw counter-clockwise until meeting resistance (from the retaining ring). Turn the selec-

3. Momentarily press the trigger to ensure that the drill bit rotates clockwise and runs true.

4. Select a work position that gives secure footing and balance while operating the drill.

5. Press the drill against the work and squeeze the trigger. The drilling method used is determined by the material be-

ing drilled and the size and depth requirements of the hole. Brittle material such as rock, brick or concrete can be

drilled efﬁ ciently when the bit is caused to strike (hammer) the hole bottom to break up the material. Without hammering, the rotating bit will only grind down and become dull. The Stanley HD08 should be used for this application.

Page 12

OPERATION

Ductile material such as metal or wood is drilled efﬁ ciently when a steady down force is applied to the drill center to cause the bit to slice chips of material from the hole bottom. When drilling in metal, use a cutting lubricant to prolong bit life and reduce the amount of force required to drill effectively.

Large drill holes are more productively created from small drill holes. Drill bits are incrementally selected to enlarge the hole until the desired hole size is obtained. Each bit selected must always be too large to thread and jam into an existing hole; otherwise the bit may break and endanger the operator.

COLD WEATHER OPERATION

If the wrench is to be used during cold weather, preheat the hydraulic ﬂ uid at low engine speed. When using the nor- mally recommended ﬂ uids, ﬂ uid temperature should be at or above 50 o F/10o C (400 ssu/82 centistokes) before use.

Damage to the hydraulic system or wrench can result from use with ﬂ uid that is too viscous or too thick.

Page 13

EQUIPMENT PROTECTION & CARE

NOTICE

In addition to the Safety Precautions in this manual, observe the following for equipment protection and care.

• Make sure all couplers are wiped clean before connection.

• The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hydraulic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hydraulic system.

• Always store the tool in a clean dry space, safe from damage or pilferage.

• Make sure the circuit PRESSURE hose (with male quick disconnect) is connected to the “IN” port. The circuit RETURN hose (with female quick disconnect) is connected to the opposite port. Do not reverse circuit ﬂ ow. This can cause damage to internal seals.

• Always replace hoses, couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar.

• Do not exceed the rated ﬂ ow (see Speciﬁ cations) in this manual for correct ﬂ ow rate and model number. Rapid failure of the internal seals may result.

• Always keep critical tool markings, such as warning stickers and tags legible.

• Tool repair should be performed by experienced personnel only.

• Make certain that the recommended relief valves are installed in the pressure side of the system.

• Do not use the tool for applications for which it was not intended.

Page 14

TROUBLESHOOTING

If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diagnosing faults in operation of the wrench, always check that the hydraulic power source is supplying the correct hydraulic ﬂ ow and pressure to the tool as listed in the following table. Use a ﬂ ow meter known to be accurate. Check the ﬂ ow with the hydraulic ﬂ uid temperature at least 80o F/27o C.

PROBLEM CAUSE SOLUTION

Power not being supplied. Check to make certain that both hoses

Tool will not start.

Defective quick disconnects. Check each quick disconnect. Relief valve set too low. Set relief valve at 2100 psi/145 bar.

Low drilling torque.

Low tool speed. Fluid ﬂ ow rate is too low. Check circuit ﬂ ow rate.

High tool speed. Fluid ﬂ ow rate is excessive.

Oil leaks around gear housing. Hydraulic pressure and return hoses

Oil gets hot, power unit working hard.

Oil leaks at reversing spool.

Oil leak at motor cap face.

Fluid restriction in hose or valve. Excess ﬂ ow and pressure loss.

reversed.

Open-center tool on a closed-center circuit or vice-versa.

Circuit relief set too low. Adjust relief valve to 2100 psi/145 bar. Too much oil going through tool. Adjust ﬂ ow for 12 gpm/45 lpm maxi-

Damaged O-Rings. Replace as required. Wrong hydraulic ﬂ uid. Circuit too hot. Refer to Operation Instructions for cor-

Fasteners loose. Refer to Service Instructions Face O-Ring worn or missing. Replace as required. Motor cap/main housing damaged. Replace as required.

are connected. Turn hydraulic circuit control valve ON.

Locate and remove restriction. Use correct ﬂ uid. Fluid not warmed up. Prehead system. Hoses too long for hose ID. Use

shorter hose. Hose ID too small for hose length. Use

larger ID hose.

Check circuit ﬂ ow rate. Add proper ﬂ ow control valve or reduce the pump RPM.

Correct hose connections. Pressure should be to the handle port away from the trigger, return is near the trigger, then replace the main shaft oil seal.

Use tools to match circuit.

mum or less.

rect ﬂ uid/circuit speciﬁ cations.

Page 15

SPECIFICATIONS

Drive Size ..........................................................................................................................1/2 inch / 1.3 cm 3-Jaw Adjustable

5/8 -16 THD Chuck

Drill Torque ...................................................................................................................20 ft lbs / 27 Nm at 2000 psi / 140 bar

Drill Speed ....................................................................................................................................1000 rpm at 8 gpm / 30 lpm

RPM Range .............................................................................................................................................................. 350-1500

Weight .................................................................................................................................................................8 lbs / 3.6 kg

Overall Length ................................................................................................................................................9 inch / 22.9 cm

Width ................................................................................................................................................................3.5 inch / 9 cm

Motor ............................................................................................................................................................................Integral

Pressure Range............................................................................................................................1000-2000 psi / 70-140 bar

Flow Range .................................................................................................................................................4-12 gpm / 30 lpm

Optimum Flow .............................................................................................................................................8 gpm / 15-34 lpm

System Type ............................................................................................... Open and Closed Center, HTMA Type I, II and III

Porting ..............................................................................................................................................................-8 SAE O-Ring

Output Torque ............................................................................................................................................ 500 ft lbs / 675 Nm

Connect Size and Type .................................................................................................................3/8 inch NPT Male Adapter

Sound Power Level .................................................................................................................................................87.69 dBA

Vibration Level ................................................................................................................................................................9 m/s

TORQUE AND DRILL SPEEDS

TORQUE HYDRAULIC FLOW DRILL SPEED

4 ft lbs @ 500 psi / .5 Nm @ 35 bar 3 gpm / 11.3 lpm 350 rpm

9 ft lbs @ 1000 psi / 1.2 Nm @ 70 bar 4 gpm / 15 lpm 475 rpm

14 ft lbs @ 1500 psi / 1.9 Nm @ 105 bar 6 gpm / 23 lpm 750 rpm

19 ft lbs @ 2000 psi / 2.6 Nm @ 140 bar

8 gpm / 30 lpm

10 gpm / 38 lpm

1000 rpm 1250 rpm

Page 16

ACCESSORIES

DESCRIPTION PART NUMBER

WOOD AUGER BITS, 5/8 INCH HEX

9/16 inch dia x 18 inch Carbide Tipped Auger Bit (22 inch OAL) .................................................................................27845

13/16 inch dia x 18 inch Carbide Tipped Auger Bit (22 inch OAL) ...............................................................................27847

WOOD AUGER BITS, 7/16 INCH HEX

9/16 inch dia x 8 inch Carbide Tipped Auger Bit (12 inch OAL) ...................................................................................27850

11/16 inch dia x 8 inch Carbide Tipped Auger Bit (12 inch OAL) ..................................................................................27851

13/16 inch dia x 8 inch Carbide Tipped Auger Bit (12 inch OAL) .................................................................................27852

15/16 inch dia x 8 inch Carbide Tipped Auger Bit (12 inch OAL) .................................................................................27853

1-1/16 inch dia x 8 inch Carbide Tipped Auger Bit (12 inch OAL) ................................................................................27854

9/16 inch dia x 12 inch Carbide Tipped Auger Bit (16 inch OAL) .................................................................................27855

11/16 inch dia x 12 inch Carbide Tipped Auger Bit (16 inch OAL) ................................................................................27856

13/16 inch dia x 12 inch Carbide Tipped Auger Bit (16 inch OAL) ...............................................................................27857

15/16 inch dia x 12 inch Carbide Tipped Auger Bit (16 inch OAL) ...............................................................................17858

1-1/16 inch dia x 12 inch Carbide Tipped Auger Bit (16 inch OAL) ..............................................................................27859

9/16 inch dia x 18 inch Carbide Tipped Auger Bit (22 inch OAL) .................................................................................27860

11/16 inch dia x 18 inch Carbide Tipped Auger Bit (22 inch OAL) ................................................................................27861

13/16 inch dia x 18 inch Carbide Tipped Auger Bit (22 inch OAL) ...............................................................................27862

15/16 inch dia x 18 inch Carbide Tipped Auger Bit (22 inch OAL) ...............................................................................27863

1-1/16 inch dia x 18 inch Carbide Tipped Auger Bit (22 inch OAL) ..............................................................................27864

13/16 inch dia x 36 inch Carbide Tipped Auger Bit (48 inch OAL) ...............................................................................27869

11/16 inch dia x 15 inch Carbide Tipped Auger Bit (18 inch OAL) ................................................................................32399

13/16 inch dia x 15 inch Carbide Tipped Auger Bit (18 inch OAL) ...............................................................................32400

Page 17

SERVICE

PRIOR TO DISASSEMBLY

chuck end. Do not reuse the ball bearing once it has been removed from the output shaft.

Note: For orientation of parts in the following procedures, refer to the parts drawing later in this manual

1. Clean the exterior of the tool and place on a clean work surface.

2. Obtain the seal kit listed on the PARTS LIST so all seals exposed during disassembly can be replaced.

PRIOR TO REASSEMBLY

1. Clean all parts with a degreasing solution.

2. Blow dry all parts or use lint-free cloths.

3. Ensure that all seals exposed during disassembly are replaced with new parts.

4. Apply clean grease or o-ring lubricant to all parts during assembly.

TOOL DISASSEMBLY

GEAR HOUSING

1. Remove the chuck (33) from the output shaft (36) by holding the seal nut (35) with an open end wrench and turning the chuck counter-clockwise.

2. Remove the capscrews (31) and lockwashers (32) securing the gear housing (69) to the main housing assembly (76). If the tool has a trigger guard (80), remove capscrew (34), nut (20) and trigger guard before removing the gear housing.

7. Remove the output shaft seal (30) by pressing it from the gear housing bore.

8. Check the end faces of the seal nut and output shaft for nicks and war (see CLEANING AND INSPECTION procedure).

MOTOR CAP

9. Remove the six capscrews (41) and lockwashers (3) securing the motor cap assembly (46) to the main housing assembly and lift off the motor cap assembly. Do not in any way excessively force the motor cap off the main housing assembly.

10. Remove the o-ring (9) from the motor cap.

MAIN SHAFT AND IDLER SHAFT

11. Tap on the small gear end of the main shaft (5) and push the shaft from the main body.

12. Remove the idler gear (45) and idler shaft (47).

13. Remove the retaining ring (16) and then pick out the seal washer (44), back-up ring (39) and o-ring (4) from the main housing.

VALVE SPOOL

14. Unscrew the spring cap (66), pick out the spring (79) and push the valve spool (59) out the spring cap end of the main housing.

TRIGGER

3. Remove the ring gear (27), roll pin (5) and gasket (71).

4. Remove the retaining ring (29) near the planet shafts (23) before removing the planet shafts. Remove the seal nut (35) by using the planet shaft holes to keep the output shaft from turning. Pull the output shaft with attached parts from the gear housing.

5. Remove the planet gears (26) from the output shaft. Inspect shafts, gears and gear bore bushings (see CLEANING AND INSPECTION procedure).

6. Spin the ball bearing (28) on the output shaft. The bearing should turn smoothly. To replace the bearing, support the outer race and press down on the output shaft from the

15. Remove the trigger by ﬁ rst removing the capscrews (8) and lockwashers (32) and removing the trigger and trigger mount (78) as an assembly. Drive out the roll pin (21).

REVERSING SPOOL

16. Remove the retaining rings (67) and end caps (65).

17. Unscrew the seal caps (64) and slide the reversing spool (68) out of the main housing. Make sure the idler shaft has been removed prior to completing this step.

Page 18

SERVICE

CLEANING AND INSPECTION

CLEANING

Clean all parts with a de-greasing solution. Blow dry with compressed air or use lint-free cloths.

GEAR CHAMBER (MOTOR CAP)

The chamber bores and bottoms around the shaft bushings should be polished and not rough or grooved. If the bushing bores are yellow-bronze, replace them and investigate the cause of wear.

The ﬂ at surfaces around the chamber and bolt holes should be ﬂ at and free of nicks or burrs that could cause misalign- ment or leaks.

BUSHINGS

The inside of the bushings should be gray with some bronze showing through. If signiﬁ cant yellow-bronze shows, replace the bushings. Inspect the motor shaft and idler shaft for corresponding wear and replace as required.

GEARS

The drive and idler gears should have straight tips without nicks, square tooth ends and have a smooth even polish on the teeth and end faces. Replace the gear if cracks are present.

TOOL REASSEMBLY

1. Lubricate and install a new o-ring (4) and back-up ring (39) into the main housing. Install the seal back-up washer (44) and retaining ring (16).

2. Slide the reversing spool (68) into the main housing assembly. Insert the spool with the slot toward the idler shaft hole and the narrow side of the depression in the spool facing up toward the top of the main housing.

3. Insert the idler shaft (47) to prevent the reversing spool from turning.

4. Lubricate and install a new wiper seal (63), o-ring (10), back-up ring (17) and o-ring (2) into each seal cap (64). Install each seal cap onto the main housing assembly.

5. Install each end cap (65) and secure with snap ring (67).

6. Lubricate seal area of main shaft (50) and install it into the main housing. Install the idler gear (45) onto the idler shaft.

7. Lubricate and install a new o-ring (9) onto the motor cap (46). Lubricate capscrew threads (41) with an anti-seize compound and install the motor cap with the capscrews and lockwashers (3). Tighten bolts to 15-17 ft lbs / 20-23 Nm in a cross pattern.

CAUTION

MAIN HOUSING ASSEMBLY

The surface near the gears should show two interconnecting polished circles without a step.

SHAFTS

The shaft diameter at the bearing and seal locations must be smooth. Grooves, roughness or a reduced diameter indicate ﬂ uid contamination or damaged bushings. Grit particles may have been imbedded in the bushings, grinding into the hardened shaft. If abnormal shaft wear as noted above occurs (more than normal polishing), replace both the shaft and associated bushings.

Also check the hydraulic system for excess contamination in the ﬂ uid and for ﬁ lter condition. Operating conditions may require changing from a 25-micron ﬁ lter to an oversized 10-micron ﬁ lter.

Do not force parts together.

8. Lubricate and install a new o-ring (19) in the main housing and a new seal wiper (61) in the trigger mount (78). Secure the trigger (77) to trigger mount with roll pin (21). Install trigger assembly to main housing with capscrews (8) and lockwashers (32).

9. Lubricate and install a new o-ring (18) on the valve spool (59) before installing valve spool into the main housing from the spring cap end. Do not install the vavle spool from the trigger side of the main housing as this will result in spool seal damage. Ensure that the tab on the valve spool nose is aligned with the slot in the trigger. Install spring (79) behind valve spool. Using Loctite™ 242, install the spring cap (66) to the main housing.

Page 19

SERVICE

10. Lubricate and install the shaft seal (30) into the gear housing. Install shaft keeper (24) and bearing keeper (25) beofre installing bearing (28) on output shaft (36). Install planet gears (26) into output shaft and install the output shaft with aqttached parts into the gear housing (69). Install the ring gear (27) into the gear housing and secure with the roll pin (5). Install the seal gasket (71) around the ring gear.

11. Lubricate and install the o-ring (4) on the output shaft. Install the seal nut (35), using the planet shaft bores to prevent the output shaft from turning. Install the planet shafts (23) and secure them with retaining ring (29). Install the gear chamber and attached parts to the main housing using capscrews (31) and lockswashers (32). If the tool has a trigger guard (80), install guard with capscrew (34) and nut (20) at this time.

12. Lubricate the output shaft threads and install the chuck (33). While holding the seal nut secure with an open end wrench, torque the chuck to 50 ft lbs / 69 Nm.

Page 20

DL07 PARTS ILLUSTRATION

Page 21

DL07 PARTS LIST

ITEM

PART

NO.

1 00026 1 O-RING 2 00175 2 O-RING 3 00231 6 LOCKWASHER 4 00354 1 O-RING 5 00563 1 ROLL PIN 6 00713 2 DOWEL PIN 7 00717 1 O-RING 8 62229 2 CAPSCREW

9 01262 1 O-RING 10 01604 1 O-RING 11 02324 1 CAP AND PLUG, 1/2 INCH 12 03288 1 CAP AND PLUG, 3/8 INCH 13 03364 1 O-RING

14 05206 2 BUSHING 15 05207 2 BUSHING

16 06635 1 RETAINING RING 17 07224 2 BACKUP RING 18 ---- -- NO ITEM 19 07627 1 O-RING

20 07724 1 NYLOCK NUT 21 07970 1 ROLL PIN

22 08130 1 HANDLE 23 08161 2 PLANET SHAFT

24 08162 1 SHAFT KEEPER 25 08163 1 BEARING KEEPER

26 08165 2 PLANET GEAR ASSY 27 08166 1 RING GEAR 28 08175 1 BALL BEARING

29 08440 1 RETAINING RING 30 09621 1 SHAFT SEAL 31 62228 3 CAPSCREW 32 09623 5 LOCKWASHER

09624

27628 34 09687 1 CAPSCREW 35 09778 1 SEAL NUT 36 09779 1 OUTPUT SHAFT 37 11207 1 CIRCUIT TYPE D STICKER

38 11354 1 OC/CC STICKER

39 13995 1 BACKUP RING

40 ---- -- NO ITEM 41 18206 6 CAPSCREW

42 20758 1 BUSHING 43 20760 1 BUSHING 44 27067 1 SEAL BACKUP WASHER

45 20769 1 IDLER GEAR ASSY

QTY DESCRIPTION

NO.

DRILL CHUCK, 1/2 INCH

DRILL CHUCK, 5/8 INCH

ITEM

PART

NO.

46 20770 1 MOTOR CAP ASSY 47 20782 1 IDLER SHAFT

48 03972 1

49 03973 1

50 24271 1 MAIN SHAFT 51 25610 1 52 28323 2 CE STICKER (DL0755001 ONLY)

53 60807 1 DL07 MODEL NUMBER STICKER 54 28788 2 MANUAL STICKER

55 29148 1 RPM STICKER (DL0755001 ONLY)

56 29149 1

57 38676 1 DEPTH GAUGE ROD (DL07552S, 572S ONLY) 58 38685 1 THUMB SCREW (DL07552S, 572S ONLY) 59 48986 1 VALVE SPOOL ASSY 60 ---- -- NO ITEM

61 49139 1 SEAL WIPER

56725

66727 63 56747 2 SEAL WIPER 64 56749 2 SEAL CAP 65 56757 2 END CAP 66 56758 1 SPRING CAP 67 56764 2 RETAINING RING 68 56765 1 REVERSING SPOOL

69 58403 1 GEAR HOUSING MACHINING

70 58462 1 71 58635 1 SEAL GASKET

72 58856 1

73 58857 1

74 58862 1

75 58864 1 76 59049 1 MAIN HOUSING ASSY (INCL ITEMS 15, 42)

77 60677 1 TRIGGER CASTING 78 60678 1 TRIGGER MOUNT CASTING 79 65480 1 SPRING 80 60710 1 TRIGGER GUARD 81 350041 1 HOLLOW HEX PLUG

60792 1 SEAL KIT

QTY DESCRIPTION

NO.

3/8 NPT FLUSHFACE COUPLER BODY PART OF SET 03971 (PARKER) OR 47436 (AEROQUIP) FOR DL07552S, 552SUP, 572S

3/8 NPT FLUSHFACE COUPLER NOSE PART OF SET 03971 (PARKER) OR 47437 (AEROQUIP) FOR DL07552S, 552SUP, 572S

RAILROAD HELP DESK STICKER (DL07552S, 552SUP, 572S ONLY)

ROTATION DIRECTION STICKER (DL0755001 ONLY)

HOSE ASSY (PARKER) HOSE ASSY (AEROQUIP)

RELIEF CARTRIDGE PLUG ASSY (INCL ITEMS 7 AND 13)

3/8 FLUSHFACE COUPLER BODY 1/2 INCH MALE SAE (PART OF SET 58718 FOR DL07550, 55001, 652 ONLY)

3/8 FLUSHFACE COUPLER NOSE 1/2 INCH MALE SAE (PART OF SET 58718 FOR DL07550, 5501, 652 ONLY)

PRESSURE WARNING STICKER (DL07550, 652, 552S, 552SUP, 572S ONLY)

ELECTRICAL WARNING STICKER (DL07550, 652, 552S, 552SUP, 572S ONLY)

Page 22

WARRANTY

Stanley Hydraulic Tools (hereinafter called “Stanley”), subject to the exceptions contained below, warrants new hydraulic tools for a period of one year from the date of sale to the ﬁ rst retail purchaser, or for a period of 2 years from the shipping date from Stanley, whichever period expires ﬁ rst, to be free of defects in material and/or workmanship at the time of delivery, and will, at its option, repair or replace any tool or part of a tool, or new part, which is found upon examination by a Stanley authorized service outlet or by Stanley’s factory in Milwaukie, Oregon to be DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP.

EXCEPTIONS FROM WARRANTY

NEW PARTS: New parts which are obtained individually are warranted, subject to the exceptions herein, to be free of defects in material and/or workmanship at the time

of delivery and for a period of 6 months after the date of ﬁ rst usage. Seals and diaphragms are warranted to be free of defects in material and/or workmanship at the time of delivery and for a period of 6 months after the date of ﬁ rst usage or 2 years after the date of delivery, whichever period expires ﬁ rst. Warranty for new parts is limited to replacement of defective parts only. Labor is not covered.

FREIGHT COSTS: Freight costs to return parts to Stanley, if requested by Stanley for the purpose of evaluating a warranty claim for warranty credit, are covered under this policy if the claimed part or parts are approved for warranty credit. Freight costs for any part or parts which are not approved for warranty credit will be the responsibility of the individual.

SEALS & DIAPHRAGMS: Seals and diaphragms installed in new tools are warranted to be free of defects in material and/or workmanship for a period of 6 months after the date of ﬁ rst usage, or for a period of 2 years from the shipping date from Stanley, whichever period expires ﬁ rst.

CUTTING ACCESSORIES: Cutting accessories such as breaker tool bits are warranted to be free of defects in material and or workmanship at the time of delivery only. ITEMS PRODUCED BY OTHER MANUFACTURERS: Components which are not manufactured by Stanley and are warranted by their respective manufacturers.

a. Costs incurred to remove a Stanley manufactured component in order to service an item manufactured by other manufacturers. ALTERATIONS & MODIFICATIONS: Alterations or modiﬁ cations to any tool or part. All obligations under this warranty shall be terminated if the new tool or part is altered or

modiﬁ ed in any way. NORMAL WEAR: any failure or performance deﬁ ciency attributable to normal wear and tear such as tool bushings, retaining pins, wear plates, bumpers, retaining rings and

plugs, rubber bushings, recoil springs, etc. INCIDENTAL/CONSEQUENTIAL DAMAGES: To the fullest extent permitted by applicable law, in no event will STANLEY be liable for any incidental, consequential or special

damages and/or expenses.

FREIGHT DAMAGE: Damage caused by improper storage or freight handling. LOSS TIME: Loss of operating time to the user while the tool(s) is out of service. IMPROPER OPERATION: Any failure or performance deﬁ ciency attributable to a failure to follow the guidelines and/or procedures as outlined in the tool’s operation and

maintenance manual. MAINTENANCE: Any failure or performance deﬁ ciency attributable to not maintaining the tool(s) in good operating condition as outlined in the Operation and Maintenance

Manual. HYDRAULIC PRESSURE & FLOW, HEAT, TYPE OF FLUID: Any failure or performance deﬁ ciency attributable to excess hydraulic pressure, excess hydraulic back-pres-

sure, excess hydraulic ﬂ ow, excessive heat, or incorrect hydraulic ﬂ uid. REPAIRS OR ALTERATIONS: Any failure or performance deﬁ ciency attributable to repairs by anyone which in Stanley’s sole judgement caused or contributed to the failure

or deﬁ ciency. MIS-APPLICATION: Any failure or performance deﬁ ciency attributable to mis-application. “Mis-application” is deﬁ ned as usage of products for which they were not originally

intended or usage of products in such a matter which exposes them to abuse or accident, without ﬁ rst obtaining the written consent of Stanley. PERMISSION TO APPLY ANY PRODUCT FOR WHICH IT WAS NOT ORIGINALLY INTENDED CAN ONLY BE OBTAINED FROM STANLEY ENGINEERING.

WARRANTY REGISTRATION: STANLEY ASSUMES NO LIABILITY FOR WARRANTY CLAIMS SUBMITTED FOR WHICH NO TOOL REGISTRATION IS ON RECORD. In the event a warranty claim is submitted and no tool registration is on record, no warranty credit will be issued without ﬁ rst receiving documentation which proves the sale of the tool or the tools’ ﬁ rst date of usage. The term “DOCUMENTATION” as used in this paragraph is deﬁ ned as a bill of sale, or letter of intent from the ﬁ rst retail customer. A WARRANTY REGISTRATION FORM THAT IS NOT ALSO ON RECORD WITH STANLEY WILL NOT BE ACCEPTED AS “DOCUMENTATION”.

NO ADDITIONAL WARRANTIES OR REPRESENTATIONS

This limited warranty and the obligation of Stanley thereunder is in lieu of all other warranties, expressed or implied including merchantability or ﬁ tness for a particular purpose except for that provided herein. There is no other warranty. This warranty gives

vary depending upon applicable law.

the purchaser speciﬁ c legal rights and other rights may be available which might

Page 23

Stanley Hydraulic Tools

3810 SE Naef Road

Milwaukie, Oregon

503-659-5660 / Fax 503-652-1780

www.stanley-hydraulic-tools.com