CERTIFICATE OF CONFORMITY ..................................................................................................................................................4
CHECK POWER SOURCE .......................................................................................................................................................13
SYSTEM SELECTION (OC/CC) ...............................................................................................................................................13
NOTCHING OR UNDERCUTTING ...........................................................................................................................................14
FELLING OR BACK CUT ..........................................................................................................................................................14
PRUNING AND DEBRANCHING ..............................................................................................................................................16
TOOL EQUIPMENT & CARE ........................................................................................................................................................18
SERVICE TOOLS .........................................................................................................................................................................20
CS05/06 PARTS ILLUSTRATION .................................................................................................................................................21
CS05/06 PARTS LIST ...................................................................................................................................................................22
SERVICING THE STANLEY HYDRAULIC CHAIN SAW. This manual contains safety, operation, and routine
maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other
than routine maintenance, be performed by an authorized and certifi ed dealer. Please read the following
warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE
DONE BY AN AUTHORIZED AND CERTIFIED DEALER.
For the nearest authorized and certifi ed dealer, call Stanley Hydraulic Tools at the number listed on the
back of this manual and ask for a Customer Service Representative.
WARNING
3
Page 4
CERTIFICATE OF CONFORMITY
CERTIFICATE OF CONFORMITY
ÜBEREINSTIMMUNGS-ZERTIFIKAT
CERTIFICAT DE CONFORMITE CEE
CERTIFICADO DE CONFORMIDAD
CERTIFICATO DI CONFORMITA
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
5. Year of manufacture/Baujahr/année de fabrication/Año de fabricacion/Anno di fabbricazione 1998
Has been manufactured in conformity with - EEC Type examination as shown.
Wurde hergestellt in Übereinstimmung mit - EEC Typ-Prüfung nach.
Est fabriqué conformément - au(x) type(s) examiné(s) comme indiqué dans le tableau ci-après.
Ha sido fabricado de acuerdo con - tipo examen EEC como dice.
E’ stata costruita in conformitá con - le norme CEE come illustrato.
T.J. Schultz
Surname and First names/Familiennname und Vornamen/Nom et prénom/Nombre y apellido/Cognome e nome
6. Special Provisions: None Spezielle Bestimmungen:
Dispositions particulières:
Provisiones especiales:
Disposizioni speciali:
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA
Signature/Unterschrift/Signature/Firma/Firma____________________________________________________________________________
Position/Position/Fonction/Puesto/Posizione Engineering Manager
No.
Nr
Numéro
No
n.
0466/896/32
98/37/EC
Date
Datum
Date
Fecha
Data
1998
1998
Approved body
Prüfung durch
Organisme agréé
Aprobado
Collaudato
AEA Technology
AEA Technology
Date/Datum/le/Fecha/Data 1998
Date of expiry
Ablaufdatum
Date d´expiration
Fecha de caducidad
Data di scadenza
NA
NA
4
Page 5
SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions
which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
This safety alert and signal word indicate an imminently hazardous situa-
DANGER
WARNING
CAUTION
tion which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, may result in minor or moderate injury.
This signal word indicates a potentially hazardous situation which, if not
CAUTION
NOTICE
IMPORTANT
Always observe safety symbols. They are included for your safety and for the protection of the tool.
avoided, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in
damage to the equipment.
This signal word indicates a situation which, if not avoided, may result in
damage to the equipment.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and
maintenance personnel.
5
Page 6
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and
hose.
These safety precautions are given for your safety. Review them carefully before
operating the tool and before performing general maintenance or repairs.
Supervising personnel should develop additional precautions relating to the specifi c
work area and local safety regulations. If so, place the added precautions in the
space provided on page 5.
The model CS05/06 Hydraulic Chain Saw will provide safe and dependable service if
operated in accordance with the instructions given in this manual. Read and understand this manual and any stickers and tags attached to the tool and hose before
operation. Failure to do so could result in personal injury or equipment damage.
• The operator must start in a work area without bystanders. Flying debris can cause serious injury.
• Do not operate the tool unless thoroughly trained or under the supervision of an instructor. Establish a training program
for all operators to ensure safe operation.
• Always wear safety equipment such as goggles, ear and head protection, and safety shoes at all times when operating
the tool. Use gloves and aprons when necessary.
• The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions.
• Do not inspect, clean or replace any part(s) if the hydraulic power source is connected. Do not inspect or clean the tool
while the hydraulic power source is connected. Accidental engagement of the tool can cause serious injury.
• Always connect hoses to the tool hose couplers before energizing the hydraulic power source. Be sure all hose connections are tight and are in good condition.
• Do not operate the tool at oil temperatures above 140°F/60°C. Operation at higher temperatures can cause higher than
normal temperatures at the tool which can result in operator discomfort.
• Do not operate a damaged, improperly adjusted, or incompletely assembled chain saw. Be sure that the chain stops
moving when the control trigger is released.
• Never wear loose clothing that can get entangled in the working parts of the tool.
• Keep all parts of your body away from the chain saw and maintain proper footing and balance at all times.
• Do not rely exclusively upon the safety devices built into the saw. As a chain saw user, several steps must be taken to
keep your cutting jobs free from accidents or injury.
• With basic understanding of kickback, you can reduce or eliminate the element of surprise. Sudden surprise contributes to accidents.
• To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by
authorized and properly trained personnel.
• Keep a good fi rm grip on the saw with both hands, the right hand on the rear handle and the left hand on the front
handle when operating the saw. Use a fi rm grip with thumbs and fi ngers encircling the chain saw handles. A fi rm grip
will help reduce kickback and maintain control of the saw. Do not let go.
• Make sure the area in which you are cutting is free of obstructions. Never allow the nose of the guide bar to contact
the log, branch or any obstruction that can be accidently hit while operating the saw.
6
Page 7
SAFETY PRECAUTIONS
• Never start the tool while it is lying on the ground.
• Cut at rated operating speeds (gpm).
• Do not overreach or cut above shoulder height.
• Follow the manufacturer’s sharpening and maintenance instructions for the saw chain.
• Only use replacement bars and chains specifi ed by Stanley Hydraulic Tools. Chains must meet the requirements of
ANSI B175.1 for low kickback performance.
• Always be well rested and mentally alert before operating the chain saw.
• Do not allow other persons to be near the chain saw when starting or cutting with the chain saw. Keep bystanders and
animals out of the work area.
• Do not starting cutting until you have a clear work area, secure footing and a planned escape path from a falling tree.
• Carry the saw with the unit de-energized and the bar and chain to the rear of your body.
• Use extreme caution when cutting small size brush and saplings. Twigs may catch the saw chain and be whipped toward
the operator or pull the operator off balance.
• When cutting a limb that is under tension, be alert for springback so that you will not be struck when the tension on the
limb is released.
• Keep the handles dry, clean and free of oil.
• Do not operate a chain saw while in a tree unless you have been specially trained to do so.
• When using tools near energized transmission lines, be sure to use only hoses labeled and certifi ed non-conductive.
• Turn off the power unit or move the hydraulic control vlave to neutral before setting the saw down.
• Use a guide bar scabbard when transporting the saw.
• Know the location of buried or covered electrical services before starting work.
• To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by authorized and properly trained personnel.
7
Page 8
ELECTRICAL SAFETY PRECAUTIONS
The following guidelines must be followed to prevent accidental contact with overhead electrical conductors and/or communication wires and cables. (ref. ANSI Z133.1-2000)
Working in Proximity to Electrical Hazards:
An inspection shall be made by a qualifi ed arborist to determine whether an electrical hazard exists before climbing, or
otherwise entering, or performing work in or on a tree.
Only qualifi ed line-clearance arborists or qualifi ed line-clearance arborist trainees shall be assigned to work where an
electrical hazard exists. Qualifi ed line-clearance arborist trainees shall be under the direct supervision of qualifi ed line-
clearance arborist.
A second qualifi ed line-clearance arborists or line-clearance arborist trainees shall be within vision or voice communica-
tion during line-clearing operations aloft when line-clearance arborists or line-clearance arborist trainees must approach
closer than 10 feet (3.05 meters) to any energized electrical conductor in excess of 750 volts (primary conductor) or when:
(1) Branches or limbs being removed cannot fi rst be cut (with a pole pruner/pole saw) to suffi ciently clear electricalconductors, so as to avoid contact.
(2) Roping is required to remove branches or limbs from such electrical conductors. This does not apply to indi viduals working on behalf of, or employed by, electrical system owners/operators engaged in line-clearing
operations incidental to their normal occupation.
Qualifi ed line-clearance arborists and line-clearance arborist trainees shall maintain minimum approach distances from
energized electrical conductors in accordance with Table 1.
All other arborists shall maintain a minimum approach distance from energized electrical conductors in accordance with
Table 2.
Branches hanging on an energized electrical conductor shall be removed using non-conductive equipment.
Table 1 - Minimum approach distances from energized conductors for qualifi ed line-clearance ar-
borists and qualifi ed line- clearance arborist trainees.
Includes 1910.269 eleva-
Nominal Voltage
(kV phase-to-phase)
0.05 to 1.0Avoid contactAvoid contactAvoid contact
1.1 to 15.02-040.712-080.812-100.86
15.1 to 36.02-090.843-020.973-051.04
36.1 to 46.03-000.923-051.043-091.14
46.1 to 72.53-091.144-031.304-071.40
72.6 to 121.04-061.375-021.585-071.70
138.0 to 145.05-021.585-111.806-051.96
161.0 to 169.06-001.836-102.087-052.26
230.0 to 242.07-112.419-002.759-092.97
345.0 to 362.013-024.0215-004.5816-034.96
500.0 to 550.019-005.8021-096.6323-067.17
765.0 to 800.027-048.3431-039.5333-1010.32
tion factor, sea level to
5000 ft
ft-inmft-inmft-inm
1)
Exceeds phase-to-ground; elevation factor per 29 CFR 1910.269.
1)
Includes 1910.269 elevation factor, 5001 - 10,000
1)
ft
Includes 1910.269 elevation fac-
tor, 10,000 - 14,000 ft
1)
8
Page 9
ELECTRICAL SAFETY PRECAUTIONS
Table 2 - Minimum approach distances to energized conductors for persons other than qualifi ed
line-clearance arborists and qualifi ed line- clearance arborist trainees.
Nominal Voltage
kV phase-to-phase
0.0 - 1.010-003.05
1.1 - 15.010-003.05
15.1 - 36.010-003.05
36.1 - 50.010-003.05
50.1 - 72.510-093.28
72.6 - 121.012-043.76
138.0 - 145.013-024.00
161.0 - 169.014-004.24
230.0 - 242.016-054.97
345.0 - 362.020-056.17
500.0 - 550.026-088.05
785.0 - 800.035-0010.55
1)
The tie-in position should be above the work area and located in such a way that a slip would swing the arborist away
from any energized electrical conductors or other identifi ed hazard.
1)
Exceeds phase-to-ground.
Distance
ft-inm
While climbing, the arborist should climb on the side of the tree that is away from energized electrical conductors as required in Tables 1 and 2.
Footwear, including lineman’s overshoes, having electrical-resistant soles, shall not be considered as providing any measure of safety from electrical hazards.
Rubber gloves, with or without leather or other protective covering, shall not be considered as providing any measure of
safety from electrical hazards.
Ladders, platforms and aerial devices, including insulated aerial devices, shall be subject to minimum approach distances
in Table 1 and 2.
Aerial devices and attached equipment (such as chippers) contacting energized electrical conductors shall be considered
energized. Contact shall be avoided, except where emergency rescue procedures are being carried out. Emergency rescue should be performed in accordance with 4.3.
Storm Work and Emergency Conditions-Line Clearance
Line clearance shall not be performed during adverse weather conditions such as thunderstorms, high winds and snow
and ice strorms.
Qualifi ed line-clearance arborists and qualifi ed line-clearance arborists trainees performing line clearance in the aftermath
of a storm or under similar conditions shall be trained in the special hazards associated with this type of work.
Line-clearance operations shall be suspended when storm work or emergency conditions develop involving energized
electrical conductors. Electrical system owners/operators shall be notifi ed immediately.
9
Page 10
TOOL STICKERS & TAGS
D
Failure to use hydraulic hose labeled and certified
as non-conductive when using hydraulic tools on
or near electric lines may result in death or
For proper and safe operation read owners manual
and mwke sure that you have been properly
trained in correct procedures required for work
serious injury.
on or around electric lines.
ELECTROCUTION
HAZARD
30 LPM @ 138 B AR
EHTMA CATEGORY
28409
Composite Decal
(CE Models Only)
11207
Circuit Type D Decal
(CE Models Only)
Lwa
107
17784
101 Sound Level Decal
(CE Models Only)
Stanley Hydrau lic Tools
3810 SE Naef Road
Milwauki e, OR 97062
Model
07636
Name Tag
NOTE
THE INFORMATION LISTED ON THE
STICKERS SHOWN, MUST BE LEGIBLE AT
REPLACE DECALS IF THEY BECOME
WORN OR DAMAGED. REPLACEMENTS
ARE AVAILABLE FROM YOUR LOCAL
ALL TIMES.
STANLEY DISTRIBUTOR.
THIS CHAIN SAW IS
EQUIPPED WITH AN
AUTOMATIC CHAIN
OILER.
SEE YOUR PARTS &
SERVICE BOOK FOR
PROPER ADJUSTING
PROCEDURES
04746
Auto Oiler Decal
The safety tag (p/n
15875) at right is attached
to the tool when shipped
from the factory. Read
and understand the safety
instructions listed on this
tag before removal. We
suggest you retain this tag
and attach it to the tool
13907
Kickback Warning Decal
when not in use.
DANGER
Failure to use hydraulic hose labeled and certified
as non-conductive when using hydraulic tools on
or near electric lines may result in death or
serious injury.
For proper and safe operation read owners manual
and mwke sure that you have been properly
trained in correct procedures required for work
on or around electric lines.
12412
Electrical Warning Decal
DANGER
1. THIS CHAINSAW IS CAPABLE OF KICKBACK THAT COULD
RESULT IN SERIOUS INJURY TO THE USER. READ AND
FOLLOW ALL SAFETY PRECAUTIONS IN THE OWNER’S
MANUAL. FAILURE TO FOLLOW INSTRUCTIONS COULD
RESULT IN SERIOUS PERSONAL INJURY.
2. CONTACT OF THE GUIDE BAR TIP WITH ANY OBJECT
SHOULD BE AVOIDED.
3. TIP CONTACT MAY CAUSE THE GUIDE BAR TO MOVE
SUDDENLY UPWARD AND BACKWARD, WHICH MAY CAUSE
SERIOUS INJURY.
4. TWO HANDS ARE ALWAYS TO BE USED IN THE OPERATION
OF THE CHAIN SAW.
5. USE ONLY STANLEY HYDRAULIC TOOLS REPLACEMENT
BARS AND CHAINS OR THEIR EQUIVALENTS.
6. THIS CHAIN SAW IS EQUIPPED WITH TWO OR MORE KICKBACK
REDUCING FEATURES.
DANGER
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED
AS NON-CONDUCTIVE WHEN USING HYDRAULIC TOOLS
ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH
OR SERIOUS INJURY.
BEFORE USING HOSE LABELED AND CERTIFIED AS NON-
CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE
HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE
SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT
LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS.
2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION
INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL
INJURY.
A DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR
THIS TOOL. EXCESS FLOW OR PRESSURE MAY CAUSE A
LEAK OR BURST.
B DO NOT EXCEED RATED WORKING PRESSURE OF HY-
DRAU LIC HOSE USED WITH
THIS TOOL. EXCESS PRESSURE MAY
CAUSE A LEAK OR BURST.
C CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY
FOR LEAKS. DO NOT FEEL FOR LEAKS WITH YOUR
HANDS. CONTACT WITH A LEAK
MAY RESULT IN SEVERE PERSONAL
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE OPERA-
SAFETY TAG P/N 15875
10
TION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
28323
CE Decal
(CE Models Only)
4-6 GPM / 15-22 LPM
DO NOT EXCEED 2000 PSI / 140 BAR
DO NOT EXCEED SPECIFIED FLOW OR PRESSURE
USE CLOSED-CENTER TOOL ON CLOSED-CENTER
SYSTEM. USE OPEN-CENTER TOOL ON OPEN-CENTER
SYSTEM. CORRECTLY CONNECT HOSES TO TOOL “IN”
AND “OUT” PORTS. IMPROPER HANDLING, USE OR OTHER
MAINTENANCE OF TOOL COULD RESULT IN A LEAK, BURST
OR OTHER TOOL FAILURE. CONTACT AT A LEAK OR BURST
CAN CAUSE OIL INJECTION INTO THE BODY. FAILURE TO
OBSERVE THESE PRECAUTIONS CAN RESULT IN SERIOUS
PERSONAL INJURY.
03782
GPM Decal - CS05 Model
03786
GPM Decal - CS06 Model
(Not Shown)
DANGER
D DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO
NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR
DAMAGED HOSE.
3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED
TO THE TOOL BEFORE PRESSURING SYSTEM. SYSTEM
PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL
“IN” PORT. SYSTEM RETURN HOSE MUST ALWAYS BE
CONNECTED TO TOOL “OUT” PORT. REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERA TION WHICH CAN
RESULT IN SEVERE PERSONAL INJURY.
4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSED-CENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN LOSS OF
OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME
SYSTEM AND/OR SEVERE PERSONAL INJURY.
5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA. KEEP
BYSTANDERS CLEAR OF YOUR WORK AREA.
6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PROTECTION.
7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE,
ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST
ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY
TRAINED PERSONNEL.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE OPERA-
(shown smaller then actual size)
TION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
Page 11
HYDRAULIC HOSE REQUIREMENTS
HOSE TYPES
Hydraulic hose types authorized for use with Stanley Hydraulic Tools are as follows:
Certifi ed non-conductive Wire-braided (conductive)
Fabric-braided (not certifi ed or labeled non-conductive)
Hose listed above is the only hose authorized for use near electrical conductors.
Hoses and listed above are conductive and must never be used near electrical conductors.
HOSE SAFETY TAGS
To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools. DO NOT REMOVE THESE TAGS.
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be
obtained from your Stanley Distributor.
THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE
D A N G E R
1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE
WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAYRESULT IN DEATH
OR SERIOUS INJURY.
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND
ELECTRIC LINES.
2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE ON
OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING
WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOSISTURE AND TEST
HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY
DEPARTMENT INSTRUCTIONS.
DO NOT REMOVE THIS TAG
SIDE 1 SIDE 2
3
SEE OTHER SIDE
(shown smaller than actual size)
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR
HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP
HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT
DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE
PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR
CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE
HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO
COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.
NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
D A N G E R
THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.
D A N G E R
1 DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS
NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR
ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND
ELECTRIC LINES.
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR
HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP
HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT
DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE
PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT
WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO
PULL OR LIFT TOOLS, POWER UNITS, ETC.
DO NOT REMOVE THIS TAG
SIDE 1 SIDE 2
SEE OTHER SIDE
(shown smaller than actual size)
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO
COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.
NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
D A N G E R
SEE OTHER SIDE
DO NOT REMOVE THIS TAG
DO NOT REMOVE THIS TAG
The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the
hydraulic system.
HOSE PRESSURE RATING
11
Page 12
HTMA REQUIREMENTS
TOOL CATEGORY
HYDRAULIC SYSTEM
REQUIREMENTS TYPE 1 TYPE II TYPE III TYPE RR
FLOW RATE
TOOL OPERATING PRESSURE
(at the power supply outlet)
SYSTEM RELIEF VALVE SETTING
(at the power supply outlet)
MAXIMUM BACK PRESSURE
(at tool end of the return hose)
Measured at a max. fl uid viscosity of:
(at min. operating temperature)
TEMPERATURE
Suffi cient heat rejection capacity
to limit max. fl uid temperature to:
(at max. expected ambient temperature)
Min. cooling capacity
at a temperature difference of
between ambient and fl uid temps
NOTE:
Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator
discomfort at the tool.
140° F 140° F 140° F 140° F
(60° C) (60° C) (60° C) (60° C)
3 hp 5 hp 7 hp 6 hp
(2.24 kW) (3.73 kW) (4.47 kW) (5.22 kW)
40° F 40° F 40° F 40° F
(22° C) (22° C) (22° C) (22° C)
FILTER
Min. full-fl ow fi ltration
Sized for fl ow of at least:
(For cold temp. startup and max. dirt-holding capacity)
HYDRAULIC FLUID
Petroleum based
(premium grade, anti-wear, non-conductive)
VISCOSITY
(at min. and max. operating temps)
NOTE:
When choosing hydraulic fl uid, the expected oil temperature extremes that will be experienced in service determine the
most suitable temperature viscosity characteristics. Hydraulic fl uids with a viscosity index over 140 will meet the require-
ments over a wide range of operating temperatures.
*SSU = Saybolt Seconds Universal
NOTE:
These are general hydraulic system requirements. See tool Specifi cation page for tool specifi c requirements.
3. For operation in an OC system, turn the selector screw
counter-clockwise until meeting resistance (from the retaining ring). Turn the selector screw clockwise and then
counter-clockwise to be sure that you are sensing resistance of the retaining ring. Do not force the selector screw.
1. Using a calibrated fl owmeter and pressure gauge, check
that the hydraulic power source develops a fl ow of 4-6
gpm/15-23 lpm at 1500-2000 psi/105-140 bar for the CS05
or a fl ow of 7-9 gpm/26-34 lpm at 1000-2000 psi/70-140 bar
for the CS06.
2. Make certain that the hydraulic power source is equipped
with a relief valve set to open at 2100 -2250 psi/145-155
bar.
CONNECT HOSES
1. Wipe all hose couplers with a clean lint-free cloth before
making connections.
2. Connect the hoses from the hydraulic power source to
the tool fi ttings or quick disconnects. It is good practice to
connect return hoses fi rst and disconnect them last to mini-
mize or avoid trapped pressure within the tool.
3. Observe the arrow on the couplers to ensure that the
fl ow is in the proper direction. The female coupler on the
tool hose is the inlet (pressure) coupler.
4. Move the hydraulic circuit control valve to the “ON” position to operate the tool.
Note:
If uncoupled hoses are left in the sun, pressure increase inside the hose may make them diffi cult to con-
nect. Whenever possible, connect the free ends of the
hoses together.
SYSTEM SELECTION (OC/CC)
IMPORTANT
To prevent damage to the retaining ring, do not attempt to force the selector screw counter-clockwise
beyond the point of initial resistance.
OPERATING PROCEDURES
The following are general wood cut ting procedures and
techniques. Dif ferences in the terrain, vegetation, and type
of wood will make this infor mation more or less valid for
particu lar areas. For advice on specifi c woodcutting prob-
lems or techniques for your area, consult your local Stanley
representative or your county agent. They can often provide infor mation that will make your work safer and more
productive.
CUTTING TIPS
1. Check the lean of the tree. Tie a weight to a piece of
string about 2 feet long. Hang the weight in your line of
sight. The string is a good vertical line to help you judge the
lean of the tree. The tree should fall the way it is leaning.
Trees that are straight (leaning no more than 5 degrees)
gener ally can be felled in any direction.
2. Avoid felling across another tree, log, rocks, gulley or
ridge. Do not fell straight uphill or down hill. Fell the tree diagonally to the hill. Consider the wind direction and velocity.
Do not attempt cutting in strong winds.
3. Check the weight distribution. A tree is heavier on the
side with the most limbs. It will try to fall on its heavy side.
Trim a few limbs to “balance” the tree.
Saws confi gured with the system selector option require
setup for the system, closed-center (CC) or open-center
(CC), in which it will operate. The selector screw is located
in the bottom end of the valve spool.
1. Determine the system type.
2. For operation in a CC system, turn the selector screw
fully clockwise. When the selector screw bottoms, CC operation is selected.
4. Clear the work area. You need a clean area all around
the tree for good footing. Get every thing out of the area
where the tree will fall. Do not cut trees near structures.
Because of the danger of electrocution, use extreme care
when cutting trees near power lines.
5. Before starting the cut, prepare your escape path. Make
sure the escape path is clear of brush and branches. The
escape path should be at an angle away from the direction
of fall.
13
Page 14
OPERATION
6. The saw chain should cut with very little pres sure applied
to the handle. If you have to force the saw to cut or if the
cut is not straight, cease cutting immediately to prevent further saw chain and bar damage. See the Maintenance and
Adjustments section of this manual for chain replacement
or adjustment procedures.
7. Underwater models require daily preventive maintenance. See the Maintenance and Adjust ments section of
this manual for these mainte nance procedures.
FELLING
(CUTTING DOWN A TREE) (FIGURE 1)
Observe all safety precautions.
6. Start the cut horizontally. Pivot the bar in until the cut is
being made parallel to the notch cut. Cut until the saw is
about 1 or 2 inches from the notch. Do not cut through the
notch.
Note:
The uncut wood between the felling and notch cuts is
called the hinge. The hinge controls the fall of the tree
and should be of uniform thick ness.
7. As the saw nears the back cut, watch the treetop and
the cut for signs of movement. Be alert as soon as the tree
starts to move, turn off the saw, pull it from the tree and
move away quickly on your escape route.
8. For trees larger than bar length, make two felling cuts.
Cut in as far as the bar will go, move to the other side and
start the second cut in the same manner as the fi rst while
pivoting the saw to complete the felling cut.
BUCKING
Bucking is the sawing of a log or fallen tree into smaller
pieces.
Figure 1. Felling a Tree
NOTCHING OR UNDERCUTTING
1. The notching or undercutting cut is made on the side you
want the tree to fall. Place the saw so the hand guard is
close to the tree trunk and the bucking cleat is dug in.
2. Start the cut horizontally. Pivot the nose of the bar in last.
Cut to about one-quarter of the tree’s diameter.
WARNING
Watch out for falling limbs.
4. Make a diagonal cut down to meet the hori zontal cut and
remove the wood from the notch.
FELLING OR BACK CUT
5. The felling or back cut is made on the side opposite and
at least 2 inches above the hori zontal undercut (the felling
cut is made higher as the size of the tree increases). Place
the saw so the hand guard is close to the tree trunk and the
bucking cleat is dug in.
1. Observe all safety precautions.
2. Use both hands. Grip the saw fi rmly.
3. Stand uphill. A log that is cut loose may role downhill.
4. Keep the chain out of the dirt. Dirt will dull the chain. A
dull chain is unsafe.
5. Stand to the left of the saw.
CROSSCUTTING
Note:
Before starting to cut through a log try to imagine what
is going to happen. Look out for stresses in the log and
cut through the log in such a manner that the guide bar
will not get pinched.
14
Page 15
OPERATION
LOGS WITH PRESSURE ON TOP (FIGURE 2)
1. Observe all safety precautions.
2. Begin with an upper cut, down from the top. Do not cut
too deeply. A cut of about 1/3 of the log diameter is enough.
3. Finish with a bottom cut. They should meet.
Figure 2. Crosscutting Logs with Pressure on Top.
THICK LOGS LARGER THAN BAR LENGTH
WITH PRESSURE ON TOP (FIGURE 3)
1. Observe all safety precautions.
2. Begin by cutting on the opposite side of the log.
3. Pull the saw towards you and cut from the top.
4. Cut from the bottom. Make a boring cut if the log is close
to the ground.
5. Finish with a bottom cut.
Figure 3. Crosscutting Logs Larger than Bar Length With
Pressure on Top.
15
Page 16
OPERATION
LOGS/LIMBS WITH PRESSURE ON BOTTOM
(FIGURE 4)
1. Observe all safety precautions.
2. Begin with a bottom cut. The depth of the cut should be
about 1/3 of the log diameter.
3. Finish with an upper cut, down from the top. The saw
cuts should meet.
PRUNING AND DEBRANCHING
1.Observe all safety precautions.
2. Use both hands. Keep a fi rm grip.
3. Be alert for kickback. Do not allow the tip of the bar to
touch anything while the chain is in motion.
4. Do not cut overhead. Keep the saw below chest level.
The chain is too close to your face in this position.
Figure 4. Crosscutting Logs/Limbs with
Pressure on Bottom.
THICK LOGS LARGER THAN BAR LENGTH
WITH PRESSURE ON THE BOTTOM
(FIGURE 5)
1. Observe all safety precautions.
2. Begin by cutting on the opposite side of the log.
3. Pull the saw towards you and cut from the top.
4. Cut from the bottom. Make a boring cut if the log is close
to the ground.
5. Finish with a top cut.
16
Page 17
OPERATION
COLD WEATHER OPERATION
If the saw is to used during cold weather, preheat the hydraulic fl uid at low engine speed. When using the normally
recommended oils, oil should be at or above 50° F/10° C
(400 ssu/ 82 centistokes) before use.
Damage to the hydraulic system or saw can result from use
with fl uid that is too viscous or thick.
Cutting frozen wood causes the cutters to wear, crack and
break at the back rivet hole unless proper precautions are
taken. To extend chain life when cutting in cold weather:
a. Be sure the oiler is working.
b. Keep the chain tensioned and check often.
c. Keep the cutters properly sharpened. Touch up at least
every hour. Never force a dull chain to cut.
d. Clean out the bar groove and keep the oil hole open.
Turn the bar over to equalize wear on the rails.
e. Always install a new sprocket with a new chain.
Figure 5. Crosscutting Logs Larger than Bar Length with
Pressure on Bottom.
17
Page 18
TOOL EQUIPMENT & CARE
NOTICE
In addition to the Safety
Precautions on page in this
manual, observe the following for
equipment protection and care.
• Make sure all couplers are wiped clean before connection.
• The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling
hydraulic tools. Failure to do so may result in damage to the quick couplers and cause overheating
of the hydraulic system.
• Always store the tool in a clean dry space, safe from damage or pilferage.
• Make sure the circuit PRESSURE hose (with male quick disconnect) is connected to the “IN” port.
The circuit RETURN hose (with female quick disconnect) is connected to the opposite port. Do not
reverse circuit fl ow. This can cause damage to internal seals.
• Always replace hoses, couplings and other parts with replacement parts recommended by Stanley
Hydraulic Tools. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar.
• Do not exceed the rated fl ow (see Specifi cations) page in this manual for correct fl ow rate and
model number. Rapid failure of the internal seals may result.
• Always keep critical tool markings, such as warning stickers and tags legible.
• Tool repair should be performed by experienced personnel only.
• Make certain that the recommended relief valves are installed in the pressure side of the system.
• Do not use the tool for applications for which it was not intended.
18
Page 19
TROUBLESHOOTING
If symptoms of poor perforamnce develop, the following chart can be used as a guide to correct the problem. When diagnosing faults in operation of the saw, always make sure the hydraulic power source is supplying the correct hydraulic fl ow
and pressure to the saw as listed in the table. Use a fl owmeter known to be accurate. Check the fl ow with the hydraulic fl uid temperature at least 80° F/27° C.
Bar turns color.Insuffi cient oiler fl ow.Adjust oiler per service instructions.
Tool does not run.
Tool runs backwards.Pressure and return reversed.
On/Off trigger is hard to press.
Oil leakage around drive sprocket.Motor shaft seal failure.
Oil leakage between rear gear housing
and valve handle assembly.
Chain continues to move after valve is
shut off.
Chain dull.Sharpen per instructions or replace.
Backpressure too high.
Power unit not functioning.
Coupler or hoses blocked.Remove obstruction.
Mechanical failure.
Pressure and return reversed.Correct for proper fl ow direction.
Backpressure too high.
Motor face seal failure.Replace as required.
Chain is too loose.Tighten chain.
Input fl ow too high.Decrease fl ow.
Adjust fl uid fl ow to proper gpm. For
optimum performance adjust relief
valve to 2250 psi/155 psi.
Should not exceed 250 psi/17 bar at
8 gpm/30 lpm measured at the end of
the tool operating hoses.
Check power unit for proper fl ow
and pressure (4 gpm/15 lpm at 1500
psi/104 bar minimum for the CS05 and
7 gpm/26 lpm at 1000 psi/70 bar for
the CS06).
Disassemble tool and inspect for damage.
Connect for proper fl ow direction. Mo-
tor shaft rotates clockwise.
Should not exceed 250 psi/17 bar at
8 gpm/30 lpm measured at the end of
the tool operating hoses.
Replace as required. Make sure that
oil present is not the result of excess
oiler fl ow.
19
Page 20
SPECIFICATIONS
Capacity
CS05 ...............................................................................................................12 and 15 inch/30 and 38 cm Cut Lengths
CS06 ...................................................................................................12, 15 and 20 inch/30, 38 and 51 cm Cut Lengths
Weight (w/o bar) .............................................................................................................................................6.25 lbs/2.8 kg
Length (w/o bar) ...........................................................................................................................................14 inches/36 cm
Width ..............................................................................................................................................................9 inches/23 cm
Pressure
CS05 .....................................................................................................................................1500-2000 psi/105-140 bar
Connect Size and Type ...............................................................................................................3/8 inch NPT Male Adapter
Motor ..........................................................................................................................................................................Integral
Kickback Reduction Features
...............................Low Kickback Saw Chain, Small Radius Saw Bar, Front Hand Guard, Low Inertia Motor/Drive System
Sound Power Level ..................................................................................................................................................107 dBA
Sound Pressure Level @ 1 meter ...........................................................................................................................93.1 dBA
Rim Sprocket, .325 P x 7 Tooth ....................................................................................................................................07629
12 inch Saw Bar ...........................................................................................................................................................08347
15 inch Saw Bar ...........................................................................................................................................................07638
20 inch Saw Bar ...........................................................................................................................................................07639
Saw Chain for 12 inch Bar ............................................................................................................................................08348
Saw Chain for 15 inch Bar ............................................................................................................................................07641
Saw Chain for 20 inch Bar ............................................................................................................................................07642
File Guide with File .......................................................................................................................................................07935
Seal Kit .........................................................................................................................................................................07830
20
Page 21
CS05/06 PARTS ILLUSTRATION
6
21
Page 22
CS05/06 PARTS LIST
ITEM
PART NO. QTYDESCRIPTION
NO.
10------NO ITEM
11
12013621O-RING
13029211AUTOMATIC OILER
14177841
15
16
17113541OC/CC DECAL (NOT ILLUSTRATED)
18
19
20011161BUCKING CLEAT
21026492HANDLE BAR RETAINER
22076111HANDLE BAR
23026343WASHER
76051441BAR & CHAIN GUARD
77007671GREASE FITTING U/W MODEL ONLY
00335
07720
02688
02764
07613
07710
00072
00875
07602
07715
07693
07713
07624
07718
03009
03278
037821GPM STICKER (4-6 GPM)
009362ADAPTER (NOT SHOWN)
264141
039711COUPLER SET
078301SEAL KIT
BALL BEARING
1
BALL BEARING U/W MODEL
CAPSCREW
1
CAPSCREW U/W MODEL
DRIVE SHAFT
1
DRIVE SHAFT U/W MODEL
ROLL PIN
1
ROLL PIN U/W MODEL
SPRING
1
SPRING U/W MODEL
VALVE HANDLE ASSY
1
VALVE HANDLE ASSY U/W MODEL
ROLL PIN
1
ROLL PIN U/W MODEL
ROLL PIN
2
ROLL PIN U/W MODEL
LOCK OUT KIT, SHIPPED INSTALLED
(NOT SHOWN)
22
Page 23
WARRANTY
Stanley Hydraulic Tools (hereinafter called “Stanley”), subject to the exceptions contained below, warrants new hydraulic tools for a period of one year from the date of sale to
the fi rst retail purchaser, or for a period of 2 years from the shipping date from Stanley, whichever period expires fi rst, to be free of defects in material and/or workmanship at
the time of delivery, and will, at its option, repair or replace any tool or part of a tool, or new part, which is found upon examination by a Stanley authorized service outlet or by
Stanley’s factory in Milwaukie, Oregon to be DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP.
EXCEPTIONS FROM WARRANTY
NEW PARTS: New parts which are obtained individually are warranted, subject to the exceptions herein, to be free of defects in material and/or workmanship at the time
of delivery and for a period of 6 months after the date of fi rst usage. Seals and diaphragms are warranted to be free of defects in material and/or workmanship at the time
of delivery and for a period of 6 months after the date of fi rst usage or 2 years after the date of delivery, whichever period expires fi rst. Warranty for new parts is limited to
replacement of defective parts only. Labor is not covered.
FREIGHT COSTS: Freight costs to return parts to Stanley, if requested by Stanley for the purpose of evaluating a warranty claim for warranty credit, are covered under this
policy if the claimed part or parts are approved for warranty credit. Freight costs for any part or parts which are not approved for warranty credit will be the responsibility of the
individual.
SEALS & DIAPHRAGMS: Seals and diaphragms installed in new tools are warranted to be free of defects in material and/or workmanship for a period of 6 months after the
date of fi rst usage, or for a period of 2 years from the shipping date from Stanley, whichever period expires fi rst.
CUTTING ACCESSORIES: Cutting accessories such as breaker tool bits are warranted to be free of defects in material and or workmanship at the time of delivery only.
ITEMS PRODUCED BY OTHER MANUFACTURERS: Components which are not manufactured by Stanley and are warranted by their respective manufacturers.
a. Costs incurred to remove a Stanley manufactured component in order to service an item manufactured by other manufacturers.
ALTERATIONS & MODIFICATIONS: Alterations or modifi cations to any tool or part. All obligations under this warranty shall be terminated if the new tool or part is altered or
modifi ed in any way.NORMAL WEAR: any failure or performance defi ciency attributable to normal wear and tear such as tool bushings, retaining pins, wear plates, bumpers, retaining rings and
plugs, rubber bushings, recoil springs, etc.
INCIDENTAL/CONSEQUENTIAL DAMAGES: To the fullest extent permitted by applicable law, in no event will STANLEY be liable for any incidental, consequential or special
damages and/or expenses.
FREIGHT DAMAGE: Damage caused by improper storage or freight handling.
LOSS TIME: Loss of operating time to the user while the tool(s) is out of service.
IMPROPER OPERATION: Any failure or performance defi ciency attributable to a failure to follow the guidelines and/or procedures as outlined in the tool’s operation and
maintenance manual.
MAINTENANCE: Any failure or performance defi ciency attributable to not maintaining the tool(s) in good operating condition as outlined in the Operation and Maintenance
Manual.
HYDRAULIC PRESSURE & FLOW, HEAT, TYPE OF FLUID: Any failure or performance defi ciency attributable to excess hydraulic pressure, excess hydraulic back-pres-
sure, excess hydraulic fl ow, excessive heat, or incorrect hydraulic fl uid.REPAIRS OR ALTERATIONS: Any failure or performance defi ciency attributable to repairs by anyone which in Stanley’s sole judgement caused or contributed to the failure
or defi ciency.MIS-APPLICATION: Any failure or performance defi ciency attributable to mis-application. “Mis-application” is defi ned as usage of products for which they were not originally
intended or usage of products in such a matter which exposes them to abuse or accident, without fi rst obtaining the written consent of Stanley. PERMISSION TO APPLY ANY
PRODUCT FOR WHICH IT WAS NOT ORIGINALLY INTENDED CAN ONLY BE OBTAINED FROM STANLEY ENGINEERING.
WARRANTY REGISTRATION: STANLEY ASSUMES NO LIABILITY FOR WARRANTY CLAIMS SUBMITTED FOR WHICH NO TOOL REGISTRATION IS ON RECORD. In
the event a warranty claim is submitted and no tool registration is on record, no warranty credit will be issued without fi rst receiving documentation which proves the sale of
the tool or the tools’ fi rst date of usage. The term “DOCUMENTATION” as used in this paragraph is defi ned as a bill of sale, or letter of intent from the fi rst retail customer. A
WARRANTY REGISTRATION FORM THAT IS NOT ALSO ON RECORD WITH STANLEY WILL NOT BE ACCEPTED AS “DOCUMENTATION”.
NO ADDITIONAL WARRANTIES OR REPRESENTATIONS
This limited warranty and the obligation of Stanley thereunder is in lieu of all other warranties, expressed or implied including merchantability or fi tness for a particular purpose
except for that provided herein. There is no other warranty. This warranty gives
vary depending upon applicable law.
the purchaser specifi c legal rights and other rights may be available which might
23
Page 24
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie, Oregon
503-659-5660 / Fax 503-652-1780
www.stanley-hydraulic-tools.com
24
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