Stanley CS05, CS06 User Manual

WARNING
CS05/06
HYDRAULIC
CHAIN SAW
© Stanley Hydraulic Tools 2005 USER USA / CE Printed in U.S.A. 66864 9/2006 ver 4
SAFETY, OPERATION AND MAINTENANCE
USER’S MANUAL
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie OR 97267-5698
503-659-5660
www.stanley-hydraulic-tools.com
TABLE OF CONTENTS
CERTIFICATE OF CONFORMITY ..................................................................................................................................................4
SAFETY SYMBOLS ........................................................................................................................................................................5
SAFETY PRECAUTIONS ...............................................................................................................................................................6
ELECTRICAL SAFETY PRECAUTIONS ........................................................................................................................................8
TOOL STICKERS & TAGS ...........................................................................................................................................................10
HYDRAULIC HOSE REQUIREMENTS ........................................................................................................................................11
HTMA REQUIREMENTS ..............................................................................................................................................................12
OPERATION ..................................................................................................................... ............................................................13
PREOPERATION PROCEDURES ............................................................................................................................................13
CHECK POWER SOURCE .......................................................................................................................................................13
CONNECT HOSES ...................................................................................................................................................................13
SYSTEM SELECTION (OC/CC) ...............................................................................................................................................13
OPERATING PROCEDURES ...................................................................................................................................................13
CUTTING TIPS .........................................................................................................................................................................13
FELLING ...................................................................................................................................................................................14
NOTCHING OR UNDERCUTTING ...........................................................................................................................................14
FELLING OR BACK CUT ..........................................................................................................................................................14
BUCKING ..................................................................................................................................................................................14
CROSSCUTTING ......................................................................................................................................................................14
PRUNING AND DEBRANCHING ..............................................................................................................................................16
COLD WEATHER OPERATION ...................................................................................................................................................17
TOOL EQUIPMENT & CARE ........................................................................................................................................................18
TROUBLESHOOTING ..................................................................................................................................................................19
SPECIFICATIONS ................................................................................................................ ........................................................20
ACCESSORIES ............................................................................................................................................................................20
SERVICE TOOLS .........................................................................................................................................................................20
CS05/06 PARTS ILLUSTRATION .................................................................................................................................................21
CS05/06 PARTS LIST ...................................................................................................................................................................22
WARRANTY ..................................................................................................................................................................................23
SERVICING THE STANLEY HYDRAULIC CHAIN SAW. This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, be performed by an authorized and certifi ed dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IM­PROPER REPAIR OR SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER.
For the nearest authorized and certifi ed dealer, call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative.
WARNING
3
CERTIFICATE OF CONFORMITY
CERTIFICATE OF CONFORMITY ÜBEREINSTIMMUNGS-ZERTIFIKAT CERTIFICAT DE CONFORMITE CEE CERTIFICADO DE CONFORMIDAD CERTIFICATO DI CONFORMITA
______________________________________________________________________
Hydraulic Tools
I, the undersigned: Ich, der Unterzeichnende: Je soussigné: El abajo firmante: lo sottoscritto:
hereby certify that the construction plant or equipment specified hereunder: bestätige hiermit, daß das im folgenden genannten Werk oder Gerät:
certifies par ceci que l’ usine ou l’ équipement de construction indiqué cidessous:
por el presente certifico que la fabrica o el equipo especificado a continuacion: certifico che l’impianto o l’attrezzatura sotto specificata:
1. Category: Hydraulic Chain Saws Kategorie: Catégorie: Categoria: Categoria:
2. Make/Ausführung/Marque/Marca/Marca
3. Type/Typ/Type/Tipo/Tipo: CS0661001, CS0662001, CS0692001, CS0693001
4. Serial number of equipment:
Seriennummer des Geräts: Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
5. Year of manufacture/Baujahr/année de fabrication/Año de fabricacion/Anno di fabbricazione 1998
Has been manufactured in conformity with - EEC Type examination as shown. Wurde hergestellt in Übereinstimmung mit - EEC Typ-Prüfung nach. Est fabriqué conformément - au(x) type(s) examiné(s) comme indiqué dans le tableau ci-après. Ha sido fabricado de acuerdo con - tipo examen EEC como dice. E’ stata costruita in conformitá con - le norme CEE come illustrato.
T.J. Schultz
Surname and First names/Familiennname und Vornamen/Nom et prénom/Nombre y apellido/Cognome e nome
Stanley
All
Examen CEE de type
Directive Richtlinie Directives particulières Directriz Direttiva
Certificate
Machinery Directive
6. Special Provisions: None Spezielle Bestimmungen: Dispositions particulières: Provisiones especiales:
Disposizioni speciali:
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA Signature/Unterschrift/Signature/Firma/Firma____________________________________________________________________________ Position/Position/Fonction/Puesto/Posizione Engineering Manager
No. Nr Numéro No n.
0466/896/32
98/37/EC
Date Datum Date Fecha Data
1998
1998
Approved body Prüfung durch Organisme agréé Aprobado Collaudato
AEA Technology
AEA Technology
Date/Datum/le/Fecha/Data 1998
Date of expiry
Ablaufdatum
Date d´expiration Fecha de caducidad Data di scadenza
NA
NA
4
SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
This safety alert and signal word indicate an imminently hazardous situa-
DANGER
WARNING
CAUTION
tion which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
This signal word indicates a potentially hazardous situation which, if not
CAUTION
NOTICE
IMPORTANT
Always observe safety symbols. They are included for your safety and for the protection of the tool.
avoided, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage to the equipment.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
5
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always comply with the safety pre­cautions given in this manual and on the stickers and tags attached to the tool and hose.
These safety precautions are given for your safety. Review them carefully before operating the tool and before performing general maintenance or repairs.
Supervising personnel should develop additional precautions relating to the specifi c work area and local safety regulations. If so, place the added precautions in the space provided on page 5.
The model CS05/06 Hydraulic Chain Saw will provide safe and dependable service if operated in accordance with the instructions given in this manual. Read and under­stand this manual and any stickers and tags attached to the tool and hose before operation. Failure to do so could result in personal injury or equipment damage.
• The operator must start in a work area without bystanders. Flying debris can cause serious injury.
• Do not operate the tool unless thoroughly trained or under the supervision of an instructor. Establish a training program for all operators to ensure safe operation.
• Always wear safety equipment such as goggles, ear and head protection, and safety shoes at all times when operating the tool. Use gloves and aprons when necessary.
• The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions.
• Do not inspect, clean or replace any part(s) if the hydraulic power source is connected. Do not inspect or clean the tool while the hydraulic power source is connected. Accidental engagement of the tool can cause serious injury.
• Always connect hoses to the tool hose couplers before energizing the hydraulic power source. Be sure all hose connec­tions are tight and are in good condition.
• Do not operate the tool at oil temperatures above 140°F/60°C. Operation at higher temperatures can cause higher than normal temperatures at the tool which can result in operator discomfort.
• Do not operate a damaged, improperly adjusted, or incompletely assembled chain saw. Be sure that the chain stops moving when the control trigger is released.
• Never wear loose clothing that can get entangled in the working parts of the tool.
• Keep all parts of your body away from the chain saw and maintain proper footing and balance at all times.
• Do not rely exclusively upon the safety devices built into the saw. As a chain saw user, several steps must be taken to keep your cutting jobs free from accidents or injury.
• With basic understanding of kickback, you can reduce or eliminate the element of surprise. Sudden surprise contrib­utes to accidents.
• To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by authorized and properly trained personnel.
• Keep a good fi rm grip on the saw with both hands, the right hand on the rear handle and the left hand on the front handle when operating the saw. Use a fi rm grip with thumbs and fi ngers encircling the chain saw handles. A fi rm grip will help reduce kickback and maintain control of the saw. Do not let go.
• Make sure the area in which you are cutting is free of obstructions. Never allow the nose of the guide bar to contact the log, branch or any obstruction that can be accidently hit while operating the saw.
6
SAFETY PRECAUTIONS
• Never start the tool while it is lying on the ground.
• Cut at rated operating speeds (gpm).
• Do not overreach or cut above shoulder height.
• Follow the manufacturer’s sharpening and maintenance instructions for the saw chain.
• Only use replacement bars and chains specifi ed by Stanley Hydraulic Tools. Chains must meet the requirements of ANSI B175.1 for low kickback performance.
• Always be well rested and mentally alert before operating the chain saw.
• Do not allow other persons to be near the chain saw when starting or cutting with the chain saw. Keep bystanders and animals out of the work area.
• Do not starting cutting until you have a clear work area, secure footing and a planned escape path from a falling tree.
• Carry the saw with the unit de-energized and the bar and chain to the rear of your body.
• Use extreme caution when cutting small size brush and saplings. Twigs may catch the saw chain and be whipped toward the operator or pull the operator off balance.
• When cutting a limb that is under tension, be alert for springback so that you will not be struck when the tension on the limb is released.
• Keep the handles dry, clean and free of oil.
• Do not operate a chain saw while in a tree unless you have been specially trained to do so.
• When using tools near energized transmission lines, be sure to use only hoses labeled and certifi ed non-conductive.
• Turn off the power unit or move the hydraulic control vlave to neutral before setting the saw down.
• Use a guide bar scabbard when transporting the saw.
• Know the location of buried or covered electrical services before starting work.
• To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by au­thorized and properly trained personnel.
7
ELECTRICAL SAFETY PRECAUTIONS
The following guidelines must be followed to prevent accidental contact with overhead electrical conductors and/or com­munication wires and cables. (ref. ANSI Z133.1-2000)
Working in Proximity to Electrical Hazards:
An inspection shall be made by a qualifi ed arborist to determine whether an electrical hazard exists before climbing, or otherwise entering, or performing work in or on a tree.
Only qualifi ed line-clearance arborists or qualifi ed line-clearance arborist trainees shall be assigned to work where an electrical hazard exists. Qualifi ed line-clearance arborist trainees shall be under the direct supervision of qualifi ed line- clearance arborist.
A second qualifi ed line-clearance arborists or line-clearance arborist trainees shall be within vision or voice communica- tion during line-clearing operations aloft when line-clearance arborists or line-clearance arborist trainees must approach closer than 10 feet (3.05 meters) to any energized electrical conductor in excess of 750 volts (primary conductor) or when:
(1) Branches or limbs being removed cannot fi rst be cut (with a pole pruner/pole saw) to suffi ciently clear electrical conductors, so as to avoid contact.
(2) Roping is required to remove branches or limbs from such electrical conductors. This does not apply to indi­ viduals working on behalf of, or employed by, electrical system owners/operators engaged in line-clearing operations incidental to their normal occupation.
Qualifi ed line-clearance arborists and line-clearance arborist trainees shall maintain minimum approach distances from energized electrical conductors in accordance with Table 1.
All other arborists shall maintain a minimum approach distance from energized electrical conductors in accordance with Table 2.
Branches hanging on an energized electrical conductor shall be removed using non-conductive equipment.
Table 1 - Minimum approach distances from energized conductors for qualifi ed line-clearance ar- borists and qualifi ed line- clearance arborist trainees.
Includes 1910.269 eleva-
Nominal Voltage
(kV phase-to-phase)
0.05 to 1.0 Avoid contact Avoid contact Avoid contact
1.1 to 15.0 2-04 0.71 2-08 0.81 2-10 0.86
15.1 to 36.0 2-09 0.84 3-02 0.97 3-05 1.04
36.1 to 46.0 3-00 0.92 3-05 1.04 3-09 1.14
46.1 to 72.5 3-09 1.14 4-03 1.30 4-07 1.40
72.6 to 121.0 4-06 1.37 5-02 1.58 5-07 1.70
138.0 to 145.0 5-02 1.58 5-11 1.80 6-05 1.96
161.0 to 169.0 6-00 1.83 6-10 2.08 7-05 2.26
230.0 to 242.0 7-11 2.41 9-00 2.75 9-09 2.97
345.0 to 362.0 13-02 4.02 15-00 4.58 16-03 4.96
500.0 to 550.0 19-00 5.80 21-09 6.63 23-06 7.17
765.0 to 800.0 27-04 8.34 31-03 9.53 33-10 10.32
tion factor, sea level to
5000 ft
ft-in m ft-in m ft-in m
1)
Exceeds phase-to-ground; elevation factor per 29 CFR 1910.269.
1)
Includes 1910.269 eleva­tion factor, 5001 - 10,000
1)
ft
Includes 1910.269 elevation fac-
tor, 10,000 - 14,000 ft
1)
8
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