Stanley CO25, COV10 V SERIES User Manual

CO25
HYDRAULIC
CUT-OFF SAW
USER MANUAL
Safety, Operation and Maintenance
© 2014 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
Weisbeck, Andy
Directive/Standards
No.
Approved body
DECLARATION OF CONFORMITY
DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA
________________ ___________________ ____________________ _______________
I, the undersigned: Ich, der Unterzeichnende: Je soussigné: El abajo firmante: lo sottoscritto:
hereby declare that the equipment specified hereunder: bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät: déclare que l’équipement visé ci-dessous: Por la presente declaro que el equipo se especifica a continuación: Dichiaro che le apparecchiature specificate di seguito:
Surname and First names/Familiennname und Vornamen/Nom et pr énom/Nombre y apellido/Cognome e nome
Hydraulic Tools
1. Category: Kategorie: Catégorie: Categoria: Categoria:
2. Make/Marke/Marque/Marca/Marca
3. Type/Typ/Type/Tipo/Tipo: CO2554101, CO2514101
4. Serial number of equipment: Seriennummer des Geräts: Numéro de série de l’équipement: Numero de serie del equipo: Matricola dell´attrezzatura:
Has been manufactured in conformity with Wurde hergestellt in Übereinstimmung mit Est fabriqué conformément Ha sido fabricado de acuerdo con E’ stata costruita in conformitá con
Richtlinie/Standards Directives/Normes Directriz/Los Normas Direttiva/Norme
ISO ISO Machinery Directive ISO ISO
Nr Numéro No n.
3744:2010 20643-A1:2012 2006/42/EC:2006 19432:2012 11148-7:2012
Cut-Off-Saw, Hydraulic
Stanley
All
Prüfung durch Organisme agréé Aprobado Collaudato
Self Self Self Self Self
5. Special Provisions: None Spezielle Bestimmungen: Dispositions particulières: Provisiones especiales: Disposizioni speciali:
6. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione Director of Product Development
2 ► CO25 User Manual
Date/Datum/le/Fecha/Data 8-10-2013
TABLE OF CONTENTS
CERTIFICATE OF CONFORMITY ...................................................................................................................................................2
SAFETY SYMBOLS .........................................................................................................................................................................4
SAFETY PRECAUTIONS ................................................................................................................................................................5
TOOL STICKERS & TAGS ..............................................................................................................................................................7
HYDRAULIC HOSE TYPES ............................................................................................................................................................8
HOSE RECOMMENDATIONS .........................................................................................................................................................9
HTMA / EHTMA REQUIREMENTS ................................................................................................................................................10
OPERATION .................................................................................................................................................................................. 11
PREOPERATION PROCEDURES ................................................................................................................................................11
CONNECT HOSES ........................................................................................................................................................................11
TOOL OPERATION ....................................................................................................................................................................... 11
STARTUP .......................................................................................................................................................................................11
GENERAL OPERATION ................................................................................................................................................................ 12
WET CUTTING ..............................................................................................................................................................................12
BROKEN CUT-OFF WHEELS .......................................................................................................................................................12
SHUTDOWN ..................................................................................................................................................................................12
PERIODIC MAINTENANCE ..........................................................................................................................................................13
THRUST COLLAR AND INSIDE/OUTSIDE COLLAR INSPECTION ............................................................................................13
DRIVE-SHAFT SPEED CHECK ....................................................................................................................................................13
BEARING CHECK .........................................................................................................................................................................13
CARE AND STORAGE ..................................................................................................................................................................13
CUTOFF WHEELS ........................................................................................................................................................................13
TOOL .............................................................................................................................................................................................13
CUTOFF WHEEL REPLACEMENT ...............................................................................................................................................14
COLD WEATHER OPERATION ....................................................................................................................................................14
SAW CART ASSEMBLY ........................................................................................................................................................ 15 - 17
EQUIPMENT PROTECTION & CARE ...........................................................................................................................................18
TROUBLESHOOTING ...................................................................................................................................................................19
SPECIFICATIONS .........................................................................................................................................................................20
ACCESSORIES .............................................................................................................................................................................20
CO25 PARTS ILLUSTRATION ......................................................................................................................................................21
CO25 PARTS LIST ........................................................................................................................................................................22
IMPORTANT
To ll out a Product Warranty Validation form, and for information on your warranty,
visit Stanleyhydraulics.com and select the Company tab, Warranty.
(NOTE: The warranty Validation record must be submitted to validate the warranty).
SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized
and certied dealer. Please read the following warning.
WARNING
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
For the nearest authorized and certied dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.
CO25 User Manual ◄ 3
DANGER
WARNING
CAUTION
NOTICE
IMPORTANT
SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair ac­tions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
This safety alert and signal word indicate an imminently hazardous situation which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Always observe safety symbols. They are included for your safety and for the protection of the tool.
This signal word indicates a potentially hazardous situation which, if not avoid­ed, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage to the equipment.
This signal word indicates a situation which, if not avoided, may result in dam­age to the equipment.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte­nance personnel.
4 ► CO25 User Manual
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.
These safety precautions are given for your safety. Review them carefully before operating the tool and before per­forming general maintenance or repairs.
Supervising personnel should develop additional precau-
tions relating to the specic work area and local safety
regulations. If so, place the added precautions in the space provided on the previous page.
The CO25 Hydraulic Cut-Off Saw will provide safe and dependable service if operated in accordance with the instructions given in this manual. Read and understand this manual and any stickers and tags attached to the tool and hose before operation. Failure to do so could result in personal injury or equipment damage.
• The operator must start in a work area without bystand­ers. Flying debris can cause serious injury.
• Do not operate the tool unless thoroughly trained or under the supervision of an instructor. Establish a training pro­gram for all operators to ensure safe operation.
• Always wear safety equipment such as goggles, ear, breathing and head protection, and safety shoes at all times when operating the tool. Use gloves and aprons when necessary.
• Do not operate a damaged, improperly adjusted, or incompletely assembled tools.
• Never wear loose clothing that can get entangled in the working parts of the tool.
• Keep all parts of your body away from the rotating parts. Long hair or loose clothing can become drawn into rotating components.
• Always use accessories that conform to the specica­tions given in this manual.
• Release the trigger if the power supply has been inter­rupted.
• When working near electrical conductors, always as­sume that all conductors are energized and that insula­tion, clothing and hoses can conduct electricity. Use hose
labeled and certied as non-conductive.
• To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by authorized and properly trained personnel.
Warning: Use of this tool on certain materials during demolition could generate dust potentially containing a variety of hazardous substances such as asbestos, silica or lead. Inhalation of dust containing these or other hazardous substances could result in serious injury, cancer or death. Protect yourself and those around you. Research and understand the materials you are cut­ting. Follow correct safety procedures and comply with all applicable national, state or provisional health and safety regulations relating to them, including, if appropri­ate arranging for the safe disposal of the materials by a
qualied person.
• The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions.
• Maintain proper footing and balance at all times. Alway hold the tool with both hands when the unit is running. Use
a rm grip.
• Do not inspect or clean the tool while the hydraulic power source is connected. Accidental engagement of the tool can cause serious injury.
• Always connect hoses to the tool hose couplers before energizing the hydraulic power source. Be sure all hose connections are tight and are in good condition.
• Do not operate the tool at oil temperatures above 140°F/60°C. Operation at higher temperatures can cause higher than normal temperatures at the tool which can result in operator discomfort.
CO25 User Manual ◄ 5
SAFETY PRECAUTIONS
• Never carry the tool or put it down while the wheel is rotating. Make sure it is completely stopped before moving your position or set the tool down.
• Do not operate the tool with the wheel guard removed.
• Keep the handles dry, clean and free of oil at all times.
• Operate the tool in well ventilated areas only.
• Do not operate the tool if the wheel does not stop when the trigger is released.
• Inspect the wheel guard and collars for damage after any wheel breakage on the tool.
• Always use full throttle when cutting.
• Never cock, jam or wedge the wheel during the cut. Do not use the side of the wheel as a cutting surface and be aware of kick-back from the saw.
• Make sure the tool is designed for the wheel direction suitable for the job. Do not reverse the direction of the
wheel rotation by changing the direction of the oil ow.
• Always operate the tool within its rated capacity. Never exceed the maximum operating speed marked on the wheel.
• Do not operate the tool near ammable materials, sparks can ignite ammable or combustible materials.
• Do not over-reach.
• Do not use the tool for applications for which it was not designed.
• Keep the wheel off all surfaces when starting the saw.
• Do not attempt to adjust the ow control on the valve
handle.
• Know the location of buried or covered services before starting work.
• Adjust the wheel guard so it is between you and the cut­ting wheel.
• Never operate the tool when you are tired.
CUT-OFF WHEEL SAFETY
mounted on the saw.
• If the cut-off saw is dropped with a cutting wheel in­stalled, thoroughly examine the cutting wheel before use.
• Make sure the cutting wheel is correctly mounted and tightened before use.
• Operate the cut-off saw at no load for 30 seconds in a safe position. If considerable vibration or other defects are detected, stop operation of the tool immediately and determine the cause. Do not use the tool until the defect is corrected.
• Only use cutting wheels that comply with ANSI B7.5/ ISO 525, 603.
• Check that the maximum operating speed of the cutting wheel is equal to or greater than the rated shaft speed of the cut-off saw. Wheels must be rated at 4700 rpm minimum.
• Warning: Hydraulic uid under pressure could cause
skin injection injury. If you are injured by hydraulic
uid, get medical attention immediately
• Always support and secure items being worked on.
• Caution when handling the work piece after cutting, object can be hot and have sharp edges, use your per­sonal protection equipment.
• Keep your work area clean and clear of tripping haz­ards, oily surfaces and hoses laying about can be haz­ardous.
• Make sure adequate lighting is always available.
• Never operate the tool if you cannot be sure that underground utilities are not present. Underground electrical utilities present an electrocution hazard. Underground gas utilities present an explosion hazard. Other underground utilities may present other hazards.
• Do not operate this tool in a potentially explosive envi­ronment. Do not grind on vessels containing combustible substances.
• Any use of this tool outside those stated in this manual are forbidden.
• Always inspect the cut-off wheels for possible damage be­fore operating the tool. Do not use a wheel that is cracked or otherwise damaged.
• Never transport or store the tool with the cut-off wheel
6 ► CO25 User Manual
Stanley Hydraulic tools
Division of the Stanley Works
3810 SE Naef Road
Milwaukie, OR 97267
D
PROTECT YOUR EYES...
WEAR SAFETY GOGGLES
30 LPM @ 138 BAR EHTMA CATEGORY
TOOL STICKERS & TAGS
11207 CIRCUIT TYPE D DECAL
05152 ADDRESS DECAL
(CE MODELS ONLY)
03786 GPM DECAL
28811 INFORMATION PLAQUE
CAUTION
1. DO NOT USE DAMAGED WHEELS.
2. USE FULL TROTTLE ONLY WHILE CUTTING.
3. USE ONLY WHEELS MARKED HIGH SPEED REINFORCED THAT MEET REQUIREMENTS OF ANSI B7.1,B7.5 WHEELS SHOULD BE NO LARGER THAN 14" DIA X 5/32" THICK WITH A 1" ARBOR HOLE & RATED FOR 5300 RPM MINIMUM SPEED.
4. INSPECT WHEEL GUARD & COLLARS FOR DAMAGE AFTER ANY WHEEL BREAKAGE ON THE MACHINE.
5. MAXIMUM SPINDLE SPEED IS 5300 RPM.
6. READ OPERATION MANUAL.
05868 SAFETY LABEL
NOTE
33206 CO25 NAME TAG
05153 ADDRESS DECAL (CE MODELS ONLY)
28322 CE DECAL (CE MODELS ONLY)
Lwa
113
52539 SOUND POWER DECAL (CE MODELS ONLY)
28886 COMPOSITE DECAL (CE MODELS ONLY)
DANGERDANGER
THE INFORMATION LISTED ON
THE STICKERS SHOWN, MUST BE
LEGIBLE AT ALL TIMES.
REPLACE DECALS IF THEY
BECOME WORN OR DAMAGED.
REPLACEMENTS ARE AVAILABLE
FROM YOUR LOCAL STANLEY
DISTRIBUTOR.
The safety tag (P/N 15875) at right is attached to the tool when shipped from the factory. Read and understand the safety instructions listed on this tag before removal. We suggest you retain this tag and attach it to the tool when not in use.
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CER­TIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
BEFORE USING HOSE LABELED AND CERTIFIED AS NON- CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR­RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS.
2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC­TION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY.
A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE
FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST.
B. DO NOT EXCEED RATED WORKING PRESSURE OF
HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS PRESSURE MAY CAUSE A LEAK OR BURST.
C. CHECK TOOL HOSE COUPLERS AND CONNECTORS
DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH YOUR HANDS. CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO
NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR DAMAGED HOSE.
3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON­NECTED TO THE TOOL BEFORE PRESSURING SYSTEM. SYSTEM PRESSURE HOSE MUST ALWAYS BE CON­NECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT. REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY.
4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSED­CENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.
5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA. KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.
6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PRO­TECTION.
7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE, ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
TAG TO BE REMOVED ONLY BY
SAFETY TAG P/N 15875 (Shown smaller then actual size)
TOOL BEFORE USING IT.
OPERATION MANUAL.
TOOL OPERATOR.
SEE OTHER SIDE
CO25 User Manual ◄ 7
HOSE TYPES
The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy­draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They are:
Certied non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic ber braid
reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certied non- conductive is the only hose authorized for use near electrical conductors.
Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid reinforce­ment, and weather resistant synthetic rubber cover. This hose is conductive and must never be used near
electrical conductors.
Fabric-braided (not certied or labeled non-conductive) — constructed of thermoplastic or synthetic rubber in­ner tube, synthetic ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This
hose is not certied non-conductive and must never be used near electrical conductors.
HOSE SAFETY TAGS
To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools. DO NOT REMOVE THESE TAGS.
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be obtained from your Stanley Distributor.
THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE
DANGER
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP­ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.
2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT­TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS.
DO NOT REMOVE THIS TAG
SEE OTHER SIDE
SIDE 1
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE
OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR
CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAM­AGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
(Shown smaller than actual size)
DANGER
DANGER
SEE OTHER SIDE
SIDE 2
THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.
DANGER
DANGER
1. DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC­TRIC LINES.
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
DO NOT REMOVE THIS TAG
SEE OTHER SIDE
SIDE 1
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
(Shown smaller than actual size)
DANGER
SEE OTHER SIDE
SIDE 2
DO NOT REMOVE THIS TAG
DO NOT REMOVE THIS TAG
8 ► CO25 User Manual
Loading...
+ 16 hidden pages