Stanley CH1513101, CH1513101D, CH1533101, CH1553101 User Manual
CH15
HYDRAULIC
CHIPPING HAMMER
USER MANUAL
Safety, Operation and Maintenance
© 2014 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
36098 11/2017 Ver. 20
DECLARATION OF CONFORMITY
Weisbeck, Andy
Directive/Standards
No.
Approved body
Machinery Directive
2006/42/EC:2006
Self
DECLARATION OF CONFORMITY
ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
Hydraulic Tools
DECLARACION DE CONFORMIDAD
DICHIARAZIONE DI CONFORMITA
______________________________________________________________________
I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
hereby declare that the equipment specified hereunder:
bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:
1. Category: Chipping Hammer, Hydraulic
Kategorie:
Catégorie:
Categoria:
Categoria:
2. Make/Marke/Marque/Marca/Marca Stanley
3. Type/Typ/Type/Tipo/Tipo: CH1513101, CH1513101D, CH1533101, CH1553101
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
5. Mass/Masse/Masse/Masa/Massa 8 kg
Has been manufactured in conformity with
Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con
Surname and First names/Familiennname und Vornamen/Nom et prénom/ Nombre y apellido/Cognome e nome
All
Richtlinie/Standards
Directives/Normes
Directriz/Los Normas
Direttiva/Norme
ISO
Noise Directive
EN ISO
ISO
6. Special Provisions: None 7. Measurements: Measured Sound Power Level 104 LwA
Spezielle Bestimmungen: Messungen Guaranteed Sound Power Level 105 LwA
Dispositions particulières: Mesures Measured in accordance to Directive 2000/14/EC
Provisiones especiales: Mediciones
Disposizioni speciali: Misurazioni
8. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA Date/Datum/le/Fecha/Date 8-4-2015
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione Director of Product Development
Nr
Numéro
No
n.
11148-4:2012
2000/14/EC:2005
3744:2010
28927-10:2011
2 ► CH15 User Manual
Prüfung durch
Organisme agréé
Aprobado
Collaudato
Self
AkustikNet (Notified body ID 1585)
Bagsvard Hovedgade 141, 2880 Bagsvard, Denmark
Certificate #863/2011/006 (Verification 2015-08-04) Valid: 12-31-2018
Self
Test Report #07072016CH15
TABLE OF CONTENTS
SAFE SYMBOLS ....................................................................................................................................................... 4
SAFETY PRECAUTIONS .......................................................................................................................................... 5
TOOL STICKERS & TAGS ........................................................................................................................................6
HOSE TYPES ............................................................................................................................................................7
HOSE RECOMMENDATIONS .................................................................................................................................. 8
HTMA / EHTMA REQUIREMENTS ...........................................................................................................................9
OPERATION ............................................................................................................................................................10
TOOL PROTECTION & CARE ................................................................................................................................ 11
TROUBLESHOOTING ............................................................................................................................................12
SPECIFICATIONS ................................................................................................................................................... 13
CH15 PARTS ILLUSTRATION ................................................................................................................................14
CH15 PARTS LIST ..................................................................................................................................................15
UNDERWATER TOOLS DEPTH GUIDELINE .........................................................................................................16
To ll out a product warranty validation form, and for information on your warranty,
visit www.stanleyinfrastructure.com and select the Company tab > Warranty.
Note: The warranty validation record must be submitted to validate the warranty.
SERVICING: This manual contains safety, operation and routine maintenance instructions. Stanley Infrastructure
recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized
and certied dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
For the nearest certied dealer, call Stanley Infrastructure at (503) 659-5660 and ask for a Customer Service Representative.
SERVICE OF THIS TOOL.
CH15 User Manual ◄ 3
SAFE SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair
actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicate an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoided,
may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage
to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance
personnel.
4 ► CH15 User Manual
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must comply
with the safety precautions in this manual and on stickers
and tags attached to the tool and hose.
These precautions are given for your safety. Review them
carefully before operating the tool or performing general
maintenance.
Supervising personnel should develop additional precautions
relating to the specic work area and local safety regulations.
Place these precautions in the space provided on page 4.
The CH15 Hydraulic Chipping Hammer will provide safe
and dependable service if operated in accordance with the
instructions given in this manual. Read and understand
this manual and any stickers and tags attached to the tool
and hoses before operation. Failure to do so could result in
personal injury or equipment damage.
• Operator must start in an area without bystanders.
The operator must be familiar with all prohibited work
areas, such as excessive slopes and dangerous terrain
conditions.
• Establish a training program for all operators to ensure
safe operation.
• Do not operate the tool unless thoroughly trained or
under the supervision of an instructor.
• Always wear safety equipment such as goggles, gloves,
ear protection, head protection, breathing protection and
safety shoes at all times.
• Do not inspect, carry, clean or change the tool bit if
the hydraulic power source is connected. Accidental
engagement of the tool can cause serious injury.
• Hoses must have a minimum working pressure rating of
2500 psi/175 bar. Do not exceed rated working pressure.
Excess pressure may cause a leak or burst.
• Be sure all hose connections are tight.
• The hydraulic circuit control must be set to “OFF” when
coupling or uncoupling the tool. Wipe all couplers clean
before connecting. Use lint-free cloths. Failure to do so
may damage the couplers and cause overheating.
• Do not operate the tool at oil temperatures above 140
°F/60 °C. Operation at high oil temperatures can cause
operator discomfort and damage the tool. Never touch
the tool bit, which can get hot.
• Do not operate a damaged, improperly adjusted or
incompletely assembled tool.
• Do not weld, cut with an acetylene torch or hard-face
the tool bit.
• All tool repair, maintenance and service must be
performed by authorized and properly trained personnel.
• Do not exceed the rated limits of the tool or use the tool
for applications beyond its design capacity.
• Always keep critical tool markings, such as labels and
warning stickers, legible.
• Replace parts with parts recommended by STANLEY.
• Check fastener tightness often and before each use.
• Do not operate the tool if you are uncertain about the
presence of underground utilities.
• Do not wear loose tting clothing during operation.
• Keep all body parts away from the working tool.
• Be observant of hydraulic hoses lying about the work
area. They can be a tripping hazard.
• Never use the tool in an explosive atmosphere. Sparks
could ignite explosive gas.
• Use proper lifting techniques when handling the tool.
Get help and do not over-reach.
• Use proper protection from falling or ying debris.
• Failure to use hydraulic hose labeled and certied as
non-conductive when using hydraulic tools on or near
electric lines may result in death or serious injury.
• Handle hose carefully to avoid kinking, abrasions,
cutting or contact with high temperature surfaces. Do
not use hose to pull or lift tool.
• Check entire hose for damage. If damaged, replace
the hose immediately. Never use tape or any device to
attempt to mend the hose.
• Do not use conductive hose on or near electric lines.
This hose is not labeled or certied as non-conductive.
Using this hose on or near electrical lines may result in
death or serious injury.
Warning: Use of this tool on certain materials could
generate dust potentially containing hazardous substances
such as asbestos, silica or lead. Inhalation of dust containing
these or other hazardous substances could result in
serious injury, cancer or death. Protect yourself and those
around you. Research and understand the materials you
are cutting. Follow correct safety procedures and comply
with all applicable national, state or provisional health and
safety regulations relating to them, including, if appropriate ,
arranging for the safe disposal of the materials by a qualied
person.
Warning: Hydraulic uid under pressure could cause skin
injection injury. If you are injured by hydraulic uid, get
medical attention immediately.
CH15 User Manual ◄ 5
TOOL STICKERS & TAGS
28323 CE Sticker
11206 Circuit
“C” Sticker (5-GPM)
11207 Circuit
“D” Sticker (8-GPM)
36112 Name Tag Sticker (CH1513101,
CH1533101)
Serial Number
Stamping
66654 Sound Power Level Sticker
28409 Composite Sticker
The safety tag (P/N 15875) at right is attached to
the tool when shipped from the factory. Read and
understand the safety instructions listed on this tag
before removal. We suggest you retain this tag and
attach it to the tool when not in use.
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC
TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN
DEATH OR SERIOUS INJURY.
BEFORE USING HOSE LABELED AND CERTIFIED AS NON-
CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE
HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE
SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT
LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS.
2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION
INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL
INJURY.
A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE
FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY
CAUSE A LEAK OR BURST.
B. DO NOT EXCEED RATED WORKING PRESSURE OF
HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS
PRESSURE MAY CAUSE A LEAK OR BURST.
C. CHECK TOOL HOSE COUPLERS AND CONNECTORS
DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH
YOUR HANDS. CONTACT WITH A LEAK MAY RESULT
IN SEVERE PERSONAL INJURY.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO
NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR
DAMAGED HOSE.
3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM.
SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE
MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT.
REVERSING CONNECTIONS MAY CAUSE REVERSE
TOOL OPERATION WHICH CAN RESULT IN SEVERE
PERSONAL INJURY.
4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSEDCENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN
LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY
THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.
5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA.
KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.
6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PROTECTION.
7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE,
ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST
ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY
TRAINED PERSONNEL.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
TAG TO BE REMOVED ONLY BY
SEE OTHER SIDE
SAFETY TAG P/N 15875 (Shown smaller then actual size)
DANGERDANGER
TOOL BEFORE USING IT.
OPERATION MANUAL.
TOOL OPERATOR.
SEE OTHER SIDE
6 ► CH15 User Manual
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