Stanley CH15 User Manual

CH15
HYDRAULIC
HAMMER
Safety, OperatiOn and Maintenance
USer ManUaL
© 2010 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
36098 12/2012 Ver. 12
DECLARATION OF CONFORMITY
DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA
Hydraulic Tools
______________________________________________________________________
I, the undersigned: Ich, der Unterzeichnende: Je soussigné: El abajo firmante: lo sottoscritto:
Weisbeck, Andy
Surname and First names/Familiennname und Vornamen/Nom et prénom/ Nombre y apellido/Cognome e nom e
hereby declare that the equipment specified hereunder: bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät: déclare que l’équipement visé ci-dessous: Por la presente declaro que el equipo se especifica a continuación: Dichiaro che le apparecchiature specificate di seguito:
1. Category:
Chipping Hammer, Hydraulic
Kategorie: Catégorie: Categoria: Categoria:
2. Make/Marke/Marque/Marca/Marca
Stanley
3. Type/Typ/Type/Tipo/Tipo:
CH1513101, CH1513101D, CH1533101, CH1553101
4. Serial number of equipment: Seriennummer des Geräts: Numéro de série de l’équipement: Numero de serie del equipo: Matricola dell´attrezzatura:
All
5. Mass/Masse/Masse/Masa/Massa 8 kg
Has been manufactured in conformity with Wurde hergestellt in Übereinstimmung mit Est fabriqué conformément Ha sido fabricado de acuerdo con E’ stata costruita in conformitá con
Directive/Standards
Richtlinie/Standards Directives/Normes Directriz/Los Normas Direttiva/Norme
No.
Nr Numéro No n.
Approved body
Prüfung durch Organisme agréé Aprobado Collaudato
ISO Noise Directive
Machinery Directive
11148-4:2010 2000/14/EC:2005
2006/42/EC:2006
Self AkustikNet (Notified body ID 1585) Bagsvard Hovedgade 141, 2880 Bagsvard, Denmark Certificate #863/2011/006
Self
6. Special Provisions: None 7. Measurements: Measured Sound Power Level 104 LwA Spezielle Bestimmungen: Messungen Guaranteed Sound Power Level 105 LwA Dispositions particulières: Mesures Measured in accordance to Directive 2000/14/EC Provisiones especiales: Mediciones Disposizioni speciali: Misurazioni
8. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA
Date/Datum/le/Fecha/Data 7-21-11
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione Engineering Manager
2 ► CH15 User Manual
TABLE OF CONTENTS
WARNING
IMPORTANT
DECLARATION OF CONFORMITY .......................................................................................................................... 2
SAFETY SYMBOLS ..................................................................................................................................................4
SAFETY PRECAUTIONS .......................................................................................................................................... 5
TOOL STICKERS & TAGS ........................................................................................................................................7
HOSE TYPES ............................................................................................................................................................8
HOSE RECOMMENDATIONS ..................................................................................................................................9
FIGURE 1. TYPICAL HOSE CONNECTIONS .......................................................................................................9
HTMA REQUIREMENTS .........................................................................................................................................10
OPERATION ............................................................................................................................................................ 11
TOOL PROTECTION & CARE ................................................................................................................................12
TROUBLESHOOTING ............................................................................................................................................13
SPECIFICATIONS ................................................................................................................................................... 14
ACCESSORIES.......................................................................................................................................................14
CH15 PARTS ILLUSTRATION: CH1553101 / CH1513101 / CH1533101..............................................................15
CH15 PARTS LIST ..................................................................................................................................................16
To ll out a Product Warranty Recording form, and for information on your warranty,
visit Stanleyhydraulic.com and select the Warranty tab.
(NOTE: The warranty recording form must be submitted to validate the warranty).
SERVICING THE STANLEY HYDRAULIC CHIPPING HAMMER. This manual contains safety, operation, and rou-
tine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than
routine maintenance, must be performed by an authorized and certied dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
For the nearest authorized and certied dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.
CH15 User Manual ◄ 3
SAFETY SYMBOLS
DANGER
WARNING
CAUTION
CAUTION
NOTICE
IMPORTANT
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair ac­tions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
This safety alert and signal word indicate an imminently hazardous situation which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoid­ed, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage to the equipment.
This signal word indicates a situation which, if not avoided, may result in dam­age to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte­nance personnel.
4 ► CH15 User Manual
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.
These safety precautions are given for your safety. Re­view them carefully before operating the tool and before performing general maintenance or repairs.
Supervising personnel should develop additional pre-
cautions relating to the specic work area and local
safety regulations. If so, place the added precautions in the space provided in this manual.
The CH15 Hydraulic Chipping Hammer will provide safe and dependable service if operated in accordance with the instructions given in this manual. Read and under­stand this manual and any stickers and tags attached to the tool and hoses before operation. Failure to do so could result in personal injury or equipment damage.
Operator must start in a work area without bystand-
ers. The operator must be familiar with all prohibited work areas such as excessive slopes and danger­ous terrain conditions.
Establish a training program for all operators to en-
sure safe operation.
Do not operate the tool unless thoroughly trained or
under the supervision of an instructor.
Always wear safety equipment such as goggles,
gloves, ear, head, and breathing protection, and safety shoes at all times when operating the tool.
Do not inspect, carry, clean or change the tool bit
while the hydraulic power source is connected. Ac­cidental engagement of the tool can cause serious injury.
Supply hoses must have a minimum working pres­sure rating of 2500 psi/175 bar. Do not exceed rated working pressure of hydraulic hose used with this tool. Excess pressure may cause a leak or burst.
Be sure all hose connections are tight.
The hydraulic circuit control valve must be in the
“OFF” position when coupling or uncoupling the tool.
Wipe all couplers clean before connecting. Use only
lint-free cloths. Failure to do so may result in dam­age to the quick couplers and cause overheating of the hydraulic system.
Do not operate the tool at oil temperatures above 140 °F/60 °C. Operation at higher oil temperatures can cause operator discomfort and may damage the tool. Never come in contact with the tool bit, the bit can get hot.
Do not operate a damaged, improperly adjusted, or incompletely assembled tool.
Do not weld, cut with an acetylene torch, or hard­face the tool bit.
To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by authorized and properly trained per­sonnel.
Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity.
Warning: Use of this tool on certain materials during demolition could generate dust potentially contain­ing a variety of hazardous substances such as as­bestos, silica or lead. Inhalation of dust containing these or other hazardous substances could result in serious injury, cancer or death. Protect yourself and those around you. Research and understand the materials you are cutting. Follow correct safety procedures and comply with all applicable national, state or provisional health and safety regulations relating to them, including, if appropriate arranging
for the safe disposal of the materials by a qualied
person.
CH15 User Manual ◄ 5
SAFETY PRECAUTIONS
Always keep critical tool markings, such as labels and warning stickers legible.
Always replace parts with replacement parts recom­mended by Stanley Hydraulic Tools.
Check fastener tightness often and before each use daily.
Never operate the tool if you cannot be sure that underground utilities are not present.
Do not wear loose tting clothing when operating the
tool.
Warning: Hydraulic uid under pressure could cause
skin injection injury. If you are injured by hydraulic
uid, get medical attention immediately.
Keep all body parts away from the working tool.
When handling material or the tool bit, wear your
(PPE) Personal Protection Equipment.
Be observant of the hydraulic hoses lying about the work area, they can be a tripping hazard.
Always de-energize the hydraulic system when changing a tool bit.
Take caution when changing a tool bit, tool bits can get very hot.
Never use the tool in an explosive atmosphere, sparks from the breaking process could ignite ex­plosive gas.
Use proper lifting techniques when handling the tool, get help from a co-worker and do not over-reach.
Use proper protection from falling or ying debris,
keep bystanders at a safe distance.
Do not exceed the rated ow and pressure. See Specications in this manual for correct ow rate
and pressure rating. Rapid failure of the internal seals may result.
Failure to use hydraulic hose labeled and certied
as non-conductive when using hydraulic tools on or near electric lines may result in death or serious in­jury.
Handle and route hose carefully to avoid kinking, abrasions, cutting, or contact with high temperature surfaces. Do not use hose to pull or lift tools, power units, etc.
Check entire hose for cuts, cracks, leaks, abrasions, bulges, or damage to couplings if any of these con­ditions exist, replace the hose immediately. Never use tape or any device to attempt to mend the hose.
Do not use conductive hose on or near electric lines. This hose is not labeled or certied as non-conduc-
tive. Using this hose on or near electrical lines may result in death or serious injury.
6 ► CH15 User Manual
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