Stanley BRANDON 60K, BRANDON 80K, BRANDON 100K User Manual

OPERATION INSTRUCTIONS
This Manual is to be left with end user.
BRANDON
60K/80K/100K OIL FIRED COOKER
TABLE OF CONTENTS
PAGE NO.
2. Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. Burner Specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5. Pre-Operational Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6. Programmable Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
7. Setting the Correct Time & Day . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
8. Operating the Oven Manually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
9. Setting The Cooking Programme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
10. Programming Central Heating, Hot Water or Oven Pre-Heat . . . . . . . . . . . . . . . 6
11. Setting The Boiler Set Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
12. Setting The Alarm Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
13. Boost Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
14. Advance Function (In Auto Mode Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
15. Display Lock Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
16. Power Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
17. Hotplate / Cooking Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
18. Hotplate Insulating Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
19. Cooking Utensils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
20. Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
21. Chimney Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
22. Mild Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
23. Ovens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
24. Hotplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
25. Opening Cooker Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
26. Cooking Guidance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
27. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
28. Grilling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
29. The Care Of Your Cooker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
30. Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
31. Cookware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
32. User Cooking Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
33. Fault Findings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
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2
INTRODUCTION
To help you make the best use of your cooker, PLEASE READ THIS BOOKLET CAREFULLY.
To ensure safety, satisfaction and reliable operation, this quality cooker should be installed and commissioned by a trained and competent person. The provision of the central heating facility and hot water systems involved, must conform to good plumbing practice, established standards and OFTEC recommendations.
As manufacturers and suppliers of cooking and heating appliances, we take every possible care to ensure as reasonably practicable, that these appliances are so designed and constructed as to meet the general safety requirements when properly used and installed.
Section 10 of the Consumer Protection Act 1987.
Safety, Health and Welfare at Work Act.
The complete installation must be done in accordance with current Standards and Local Codes. It should be noted that the requirements and these publications may be superseded during the life of this manual. Your new cooker is guaranteed, the guarantee is only applicable if the cooker has been installed in
accordance with the Installation Instructions.
IMPORTANT NOTICE: Any alteration to this appliance that is not approved in writing by Waterford Stanley will render the guarantee void.
The cooker is designed specifically for domestic use and responsibility will not be accepted for use in any other installation. When the Cooker is first used, a slight odour may be noticed - this should cease after a short period of use.
The Installation must comply with the following:
B.S. 5410: Oil Installations Part 1 under 45kW. The Building Regulations : Part J England & Wales Part F Section 4 Scotland. Part L Northern Ireland and Part J Ireland. The Control of Pollution (Oil) Regulations. B.S. 5449: Forced circulation hot water, central heating systems for domestic installations. Health and Safety at Work Act. B.S. 7671: Requirements for Electrical Regulations. Safety Document 635: The Electricity at Work Regulations. B.S. 7593: Treatment of Water in Domestic Hot Water Systems. B.S. 7074: Part 1 & 2: Hot Water Supply. B.S. 4814: Sealed System.
Important: Control of Substances Harmful to Health -
It is the Users/Installers responsibility to ensure that the necessary personal clothing is worn when handling materials that could be interpreted as being injurious to health and safety.
When handling Firebricks, Fire Cement or Fuels, use disposable gloves.
Exercise caution and use disposable masks and gloves when handling glues and sealants.
When working with fibre glass, mineral wool, insulation materials, ceramic blanket/board, avoid inhalation as it may be harmful if inhaled. Avoid contact with skin, eyes, nose and throat, use disposable protection.
Installation should be carried out in a well ventilated area.
This combined appliance is capable of providing 29.3 kW (100,000 Btu’s/hr) or 23.45 kW (80,000 Btu’s/hr) or
17.58 kW (60,000 Btu’s/hr) to water, 2.96kW (10,113 Btu’s/hr) for hotplate, space heating and ovens.
When the appliance is set to cooking mode it will also provide hot water to the domestic system and space heating.
Heat transfer to the domestic system when oven is set to 230
o
C (446oF)
Mean Output: 4,820 Btu’s/hr
This appliance is hot while in operation and retains its heat for a long period of time after use. Children, aged or infirm persons should be supervised at all times and should not be allowed to touch the hot working surfaces while in use or until the appliance has thoroughly cooled.
The manufacturers reserve the right to make alterations to design, materials or construction for manufacturing or other reasons subsequent to publication.
3
100K
BOILER OUTPUTS: 29.3kW - 100,000 Btu’s/Hr. RADIATION SURFACE: 53 m
2
(571 ft.2) heating surface only.
48 m
2
(514 ft.2) heating surface and domestic hot water.
FLUE GAS FLOW: Boiler: 0.005m
3
/s Oven: 0.0026m3/s.
SPACE HEATING: 2.91 kW (10,000 Btu’s/hr) cooking mode / 0.7 kW (2,500 Btu’s/hr) boiler
mode. FLUE GAS TEMPERATURE: Boiler 180°C (350°F) Cooker 250°C. (482°F) ELECTRICAL SUPPLY: 240V 50Hz FUSE: 3A. BOILER CAPACITY: 17 litres (3.74 Gal.). BOILER MATERIAL: Mild steel. COOKER WEIGHT: 385Kg (850 lbs).
80K
BOILER OUTPUTS: 23.45kW - 80,000 Btu’s/Hr. RADIATION SURFACE: 42.5 m
2
(457 ft.2) heating surface only.
37.2 m
2
(400 ft.2) heating surface and domestic hot water.
FLUE GAS FLOW: Boiler: 0.0044m
3
/s Oven: 0.0026m3/s.
SPACE HEATING: 2.91 kW (10,000 Btu’s/hr) cooking mode /0.68 kW (2,300 Btu’s/hr) boiler
mode. FLUE GAS TEMPERATURE: Boiler 200°C (392°F) Cooker 230°C. (450°F) ELECTRICAL SUPPLY: 240V 50Hz FUSE: 3A. BOILER CAPACITY: 17 litres (3.74 Gal.). BOILER MATERIAL: Mild Steel. COOKER WEIGHT: 380Kg (838 lbs).
60K
BOILER OUTPUTS: 17.58kW - 60,000 Btu’s/Hr. RADIATOR SURFACE: 32 m
2
(344.45 ft.2) heating surface only.
26.5 m
2
(285 ft.2) heating surface and domestic hot water.
FLUE GAS FLOW: Boiler: 0.0031m
3
/s Oven: 0.0026m3/s.
SPACE HEATING: 2.91 kW (10,000 Btu’s/hr) cooking mode / 0.7 kW (2,500 Btu’s/hr) boiler
mode. FLUE GAS TEMPERATURE: Boiler: 170°C (356°F) Cooker: 250°C. (482°F) BOILER CAPACITY: 17 litres (3.74 Gal.). BOILER MATERIAL: Mild steel. COOKER WEIGHT: 385Kg (850 lbs).
TECHNICAL DATA
FUEL: 28 Sec Kerosene
MAINS CURRENT: 230v - 240v, 50 Hz A.C.
I.P. PROTECTION: IP 20
ELECTRICAL INPUT: 90 Watts
SUPPLY FUSE RATING:3A
MAX BOILER WORKING PRESSURE: 1.9 bar 27.3 P.S.I.
TEST PRESSURE OF BOILER: 3 bar 43.5 P.S.I
OPERATING TEMPERATURE LIMIT IN BOILER: 96
o
C 205oF
THIS APPLIANCE MUST BE CONNECTED TO A FULLY PUMPED SYSTEM.
This appliance conforms to the following:
Low Voltage Equipment: 72/23/EEC
95/68/EEC
Electromagnetic Compatibility: 89/336/EEC
92/31/EEC 93/68/EEC
OPERATION
PRE-OPERATIONAL CHECKS
(a) Check that the cooker is connected to the mains
electrical supply.
“WARNING THIS EQUIPMENT MUST BE EARTHED”
(b) Check that all valves in the oil line are open and
that the filter and oil pump are purged of air.
(c) Check that appliance thermostats are in the off
position.
(d) Check that the boiler and heating system is full
of water and purged of air.
BURNER SPECIFICATION
BOILER BURNER COOKER BURNER
100K 80K 60K 100K/80K/60K
Burner Input
(kW) Continuous Running 34.2 27.7 21.4 19.5 (kW) Cycling N/A N/A N/A 4.4 (Btu’s) Continuous Running 116,760 94,600 73,000 66,875 (Btu’s) Cycling N/A N/A N/A 14,950
Boiler Output
(kW) Continuous Running 29.3 23.5 17.6 2.1 (kW) Mean Cycling N/A N/A N/A 1.2 (Btu’s) Continuous Running 100,000 80,000 60,000 7,000 (Btu’s) Mean Cycling N/A N/A N/A 4,000
Nozzle 0.85 80
o
S (C.E.N) 0.65 80oS (C.E.N) 0.55 80oS (C.E.N) 0.5 60oS (C.E.N)
Pressure
(Bar) 7.4 7.4 7.1 7.1 (PSI) 107 108 103 110
Fuel Consumption
(L/Hr) Continuous Running 3.6 2.9 2.2 2.1 (L/Hr) Cycling N/A N/A N/A 0.47 US Gal/Hr Continuous Running 0.95 0.77 0.58 0.55 US Gal/Hr Cycling N/A N/A N/A 0.12
All data are taken under laboratory conditions and may vary in use
Design flow rate through the boiler 38.2 L/min / 8.4 Gpm
Static differential across the boiler 52.4 mbar / 21” wg
Dynamic pressure differential across the boiler 33 mbar / 13.23” wg
Differential Pressure Across the Boiler
Note: Design temperature differential across the boiler = 11°C (20°F)
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