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BRANDON
Installation Manual
36 pgs876.02 Kb0

Stanley BRANDON Installation Manual

TO BE INSTALLED BY A TRAINED COMPETENT PERSON
Installation and Commissioning Instructions
This Manual is to be left with end user.
BRANDON
60K/80K/100K OIL FIRED COOKER
TABLE OF CONTENTS
PAGE NO.
2. Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4. Burner Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
7. Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
8. Hearth Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
9. Electrical Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
10. To Access The Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
11. Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
13. Pre-Installation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
14. Chimney . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
15. Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
16. Flue Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
17. Flue System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
18. Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
19. Suitable Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
20. Flue Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
21. Use of Existing Flues and Chimneys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
22. Draught Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
23. Flue Liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
24. Factory Made Insulated Chimneys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
25. Ventilation & Combustion Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
26. Outside Air Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
27. Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
28. Pipe Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
29. Down Draughts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
30. Water Pipe Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
31. Draining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
32. Internal Pump Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
33. Water Circuit Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
34. Care For Your Central Heating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
35. Indirect Domestic Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
36. Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
37. General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
38. Safety Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
39. By-Pass Loop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
40. Open System (with pump on return) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
41. Sealed System (with pump on flow) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
42. Open System (with pump on flow). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
43. Interlink System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
44. Provision For Filling Sealed System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
45. S Plan System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
46. Y Plan Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1
PAGE NO.
47. Wiring Diagram 100K/80K/60K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
48. S Plan Wiring Diagram Using Multi Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
49. S Plan Wiring Diagram Using Same Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
50. S Plan Wiring Diagram Showing Zone Controlled By Underfloor Heating . . . . . . . . . . 23
51. Fuel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
52. Oil Storage Tanks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
53. Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
54. Fuel Supply Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
55. Single Pipe Supply System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
56. Two Pipe Supply System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
57. Single Pipe System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
58. Tiger Loop Oil Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
59. Installation Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
60. Removal of Transport Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
61. Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
62. Door Handle Replacement Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
63. Installation Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
64. Spares Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
65. Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2
3
Introduction
Congratulations on purchasing this fine Irish made Oil-fired Central Heating Cooker. It is built to exacting standards and it will give you every satisfaction in use.
Please read the following information before operating this excellent product.
This appliance is hot while in operation and retains its heat for a long period of time after use. Children, aged or infirm persons should be supervised at all times and should not be allowed to touch the hot working surfaces while in use or until the appliance has thoroughly cooled.
To ensure safety, satisfaction and reliable operation, this quality cooker should be installed by a trained and competent person. The central heating facility and the hot water systems involved must conform fully to good plumbing practice, established Standards/Regulations and OFTEC recommendations.
The complete installation must be done in accordance with current Standards and Local Codes. It should be noted that the requirements and these publications may be superseded during the life of this manual.
IMPORTANT NOTICE: Any alteration to this appliance that is not approved in writing by Waterford Stanley will render the guarantee void.
IMPORTANT — Control of Substances Harmful to Health:
It is the Users/Installers responsibility to ensure that the necessary personal protective clothing is worn when handling materials that could be interpreted as being injurious to health and safety.
When handling Firebricks, Fire Cement or Fuels, use disposable gloves. Exercise caution and use disposable masks and gloves when handling glues and sealants. When working with fibre glass, mineral wool, insulation materials, ceramic blanket/board or kerosene fuel oil, avoid inhalation as it may be harmful. Avoid contact with skin, eyes, nose and throat. Use disposable protection. Installation should be carried out in a well ventilated area.
As manufacturers and suppliers of cooking and heating appliances, we take every possible care to ensure, as reasonably practicable, that these appliances are so designed and constructed as to meet the general safety requirements when properly used and installed.
* Section 10 of the Consumer Protection Act 1987.
* Safety, Health and Welfare at Work Act.
SPECIFICATION
Fig. 1
FEATURE METRIC (mm)
Hot Plate 550W x 323L
Roasting Oven 390W x 310H x 406D
Simmering Oven: 390W x 220H x 406D
Note: Dimensions stated in Fig.1 are in millimetres unless
otherwise stated and may be subject to a slight +/- variation.
4
Ø
150
100K
BOILER OUTPUTS: 29.3kW - 100,000 Btu’s/Hr. RADIATOR SURFACE: 53 m
2
(571 ft.2) heating surface only.
48 m
2
(514 ft.2) heating surface and domestic hot water.
FLUE GAS FLOW: Boiler: 0.005m
3
/s Oven: 0.0026m3/s.
SPACE HEATING: 2.91 kW (10,000 Btu’s/hr) cooking mode / 0.7 kW (2,500 Btu’s/hr) boiler
mode. FLUE GAS TEMPERATURE: Boiler: 180°C (356°F) Cooker: 250°C. (482°F) BOILER CAPACITY: 17 litres (3.74 Gal.). BOILER MATERIAL: Mild steel. COOKER WEIGHT: 385Kg (850 lbs).
80K
BOILER OUTPUTS: 23.45kW - 80,000 Btu’s/Hr. RADIATOR SURFACE: 42.5 m
2
(457 ft.2) heating surface only.
37.2 m
2
(400 ft.2) heating surface and domestic hot water.
FLUE GAS FLOW: Boiler: 0.0044m
3
/s Oven: 0.0026m3/s.
SPACE HEATING: 2.91 kW (10,000 Btu’s/hr) cooking mode / 0.7 kW (2,500 Btu’s/hr) boiler
mode. FLUE GAS TEMPERATURE: Boiler: 200°C (392°F) Cooker: 230°C. (446°F) BOILER CAPACITY: 17 litres (3.74 Gal). BOILER MATERIAL: Mild Steel. COOKER WEIGHT: 380Kg (838 lbs).
60K
BOILER OUTPUTS: 17.58kW - 60,000 Btu’s/Hr. RADIATOR SURFACE: 32 m
2
(344.45 ft.2) heating surface only.
26.5 m
2
(285 ft.2) heating surface and domestic hot water.
FLUE GAS FLOW: Boiler: 0.0031m
3
/s Oven: 0.0026m3/s.
SPACE HEATING: 2.91 kW (10,000 Btu’s/hr) cooking mode / 0.7 kW (2,500 Btu’s/hr) boiler
mode. FLUE GAS TEMPERATURE: Boiler: 170°C (356°F) Cooker: 250°C. (482°F) BOILER CAPACITY: 17 litres (3.74 Gal.). BOILER MATERIAL: Mild steel. COOKER WEIGHT: 385Kg (850 lbs).
5
FUEL: 28 Sec Kerosene
MAINS CURRENT: 230v - 240v, 50 Hz A.C.
I.P. PROTECTION: IP 20
ELECTRICAL INPUT: 90 Watts
SUPPLY FUSE RATING:3A
MAX BOILER WORKING
PRESSURE: 1.9 bar 27.3 P.S.I.
TEST PRESSURE OF
BOILER: 3 bar 43.5 P.S.I
OPERATING TEMPERATURE
LIMIT IN BOILER: 96
o
C (205oF)
TECHNICAL DATA
THIS APPLIANCE MUST BE CONNECTED TO A FULLY PUMPED SYSTEM.
6
BURNER SPECIFICATION
BOILER BURNER COOKER BURNER
100K 80K 60K 100K/80K/60K
Burner Input
(kW) Continuous Running 34.2 27.7 21.4 19.5 (kW) Cycling N/A N/A N/A 4.4 (Btu’s) Continuous Running 116,760 94,600 73,000 66,875 (Btu’s) Cycling N/A N/A N/A 14,950
Boiler Output
(kW) Continuous Running 29.3 23.5 17.6 2.1 (kW) Mean Cycling N/A N/A N/A 1.2 (Btu’s) Continuous Running 100,000 80,000 60,000 7,000 (Btu’s) Mean Cycling N/A N/A N/A 4,000
Nozzle 0.85 80
o
S (C.E.N) 0.65 80oS (C.E.N) 0.55 80oS (C.E.N) 0.5 60oS (C.E.N)
Pressure
(Bar) 7.4 7.4 7.1 7.1 (PSI) 107 108 103 110
Fuel Consumption
(L/Hr) Continuous Running 3.6 2.9 2.2 2.1 (L/Hr) Cycling N/A N/A N/A 0.47 US Gal/Hr Continuous Running 0.95 0.77 0.58 0.55 US Gal/Hr Cycling N/A N/A N/A 0.12
All data are taken under laboratory conditions and may vary in use
Design flow rate through the boiler 38.2 L/min / 8.4 Gpm
Static differential across the boiler 52.4 mbar / 21” wg
Dynamic pressure differential across the boiler 33 mbar / 13.23” wg
Differential Pressure Across the Boiler
Note: Design temperature differential across the boiler = 11°C (20°F)
7
REGULATIONS
The installation must comply with the current editions of the following: BS 5410: Oil Installations Part 1 under 45kW.
The Building Regulations: Part J England, Wales, Part F Section 4 Scotland, Part L Northern Ireland and Part J Ireland. The Control of Pollution (Oil) Regulations. BS 5449: Forced circulation hot water central heating systems for domestic installations. Health and Safety at Work Act. BS 7671: Requirements for Electrical Regulations. Safety Document 635: The Electricity at Work Regulations. BS 7593: Treatment of Water in Domestic Hot Water Systems. BS 7074 Part 1 & 2: Hot Water Supply. BS 4814: Sealed System.
SCHEMATIC
1. Platerack (to order)
2. Splashback (to order)
3. Hotplate Covers
4. 150mm (6”) 90° Bend
5. Bend Cleaning Plate
6. Hob
7. Towel Rail
8. Firedoor
9. Burner Door
10. Main Oven Door
11. Simmer Oven Door
12. Boiler Tappings
13. Base Frame
14. Hotplate
15. Simmer and Cleaning Plate
16. Plinth
17. Simmer Plate Cover
Fig 2.
8
LOCATION
When choosing a location for this appliance you must have:
(a) Sufficient room for the installation (see
clearances), a satisfactory flue (see flue system), and an adequate air supply for correct combustion and operation (see Ventilation and Combustion air supply).
(b) Adequate space for maintenance and air
circulation.
(c) Solid floor or base of non-combustible material
which is capable of supporting the total weight. (see Technical Data).
Note: Installation should be carried out in a well
ventilated area.
HEARTH CONSTRUCTION
When a non-combustible floor surface is not available, then the cooker must be placed on other insulating material. We recommend a slab of precast concrete 40mm (1
1
/2
) inches deep. If other insulating material is being used, the dimensions of the slab of this insulating material must afford similar protection. This hearth must extend 150mm (6 inches) to either side of the appliances and 225mm (9 inches) to the front.
ELECTRICAL SUPPLY
All wiring external to the appliance must conform to the current BS 7671 (U.K.), & Safety Document 635, ETC: Part 1 Section 5.6.4. The Electricity at Work Regulations. The cooker requires a 230V–240V, 50 Hz supply. Connection of the appliance and any system controls to the mains supply must be through a moulded on plug top, (which is fitted with a 3 amp fuse) which is fitted to the appliance in accordance with EN 60335, Consumer Protection, SI 1994 No. 1768, plug and sockets etc. (safety) Regulations 1994.
Always install in accordance with current local wiring regulations.
You should always, when either exposing or working with wiring, consult a qualified electrician.
WARNING: THIS SUPPLY MUST BE EARTHED
(Refer to B.S. 7430: Code for Practice of Earthing).
Where a risk of low voltage can occur, a voltage sensitive device should be fitted to prevent start up of the burner so as not to endanger the installation.
The primary fuse is located in the control box tray.
To isolate the appliance completely unplug from the mains socket. Always ensure that this socket is easily accessible and close to the appliance.
Persons in charge of this appliance should be aware of this socket outlet position.
TO ACCESS THE CONTROL PANEL (See Fig.3)
a. The plinth can be removed by sliding it
approximately 20mm to the left.
b. Remove the 6 screws which hold the kicker
panel in place.
c. Remove the 2 retaining screws on either
side of the Control Consul.
d. Carefully withdraw the Control Consul, ensuring
that no strains are subjected to the wiring.
e. Connection to be carried out in accordance with
the Wiring Diagrams. (See fig’s 26 to 29 Inclusive)
Fig. 3
CLEARANCES TO COMBUSTIBLES
When bringing your kitchen units up to the sides of the cooker leave a 10mm gap between the Stanley and adjacent units, this gap can be reduced by fitting an optional hob side filler strip to the Stanley leaving a 5mm gap (see fig. 4 & 5). Likewise the base of your units can be brought up flush to the Stanley’s built-in plinth.
When bringing the work top up to the side of the hob leave a 10mm gap to combustible material (see fig.
4).
Fig 4
Fig 5
Fig. 6
9
FLUE SYSTEMS
PRE-INSTALLATION CHECK
Before installing the cooker, check that the chimney is clean and clear of obstructions. Cracked brickwork and leaking joints should be made good.
You must reassure yourself (with the benefit of professional advice) that the brickwork and system generally is of the standard suitable to support the cooker in a safe and efficient manner.
Where flue piping passes through a closure plate with a sliding door, ensure that the pipe continues up and is ultimately connected to the flue liner and well sealed with fire cement.
Do not connect to a flue serving another appliance. Always ensure that the connection is to a chimney of the same size - never connect to one of smaller dimensions. Flues wholly constructed of single skin pipe are not recommended under any circumstances. Due to their inability to retain heat such flues will inevitably give rise to the formation of condensation.
IT IS NOT RECOMMENDED TO CONNECT TO A FLUE SMALLER THAN 150mm (6”) OR IN EXCESS OF 175mm (7”) DIAMETER.
150mm (6”) Diameter Flue Liner
Fig. 8.
Note:
Fill voids and area around liner with vermiculite or a comparable approved material. (See Fig. 8)
Fig.7
CHIMNEY
Generally the most effective chimney for oil is one that is straight, avoid offsets and terminate with a straight sided pot.
Where the flue passes through a combustible material, a twin wall solid packed insulated chimney connector must be used and must come flush with the outer surface of the material and run all the way to the masonry chimney or to the point of termination of the factory made chimney. (See Fig.6)
(You should discuss the installation of your Stanley cooker with your builder in this regard in the case of a newly fitted kitchen.
When installing a non combustible worktop, it is necessary to allow adequate clearance for the removal of the hob.
Vermiculite or a comparable material
150mm (6”) flexible flue liner
Fire Sealing Cement
Closure Plate
Flue Diameter of 150mm (6”)
Cleaning Plate
Simmer Plate
Pipe Bend Cleaning Plate
Hotplate
Flex Pipe Adaptor
Seal Bend to Connecting Collar
10
Flue greater than 150mm
(6”) Diameter
SEALING
This cooker and flue system operate under a positive pressure. It is essential that all flue joints are tightly sealed against flue gas leakage and tested accordingly. (See fig. 7, 8, 9, 10 & 10a)
There is a flue pipe collar available which surrounds the flue pipe where it meets the wall, giving a tidier finish to a tiled background. The hob back filler piece and flue collar rosette are available as an optional extra. (See Fig.11)
Fig.11
Fig. 9
Fig.10
Fig.10a
Refer to Flue Assembly Instruction sheets
Approved Flue Terminal
Bend
Gasket
Cleaning Cover
Gasket
Collar
Pipe
Spigot
Gasket
Collar
Clay Liner
Vermiculite Filler
150mm (6”) Flexible Flue Liner
Sealing & Clamping Plate
Seal Flue Connector
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