Stanley BR5017801, BR5057801AA, BR5017801AA, BR5057801 User Manual

BR50
HYDRAULIC
BREAKER
USER MANUAL
© 2012 STANLEY Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
72962 9/2018 Ver. 12
Nuerenberg, David
Directive/Standards
No.
Approved body
Machinery Directive
2006/42/EC
Self
DECLARATION OF CONFORMITY
DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA
______________________________________________________________________
I, the undersigned: Ich, der Unterzeichnende: Je soussigné: El abajo firmante: lo sottoscritto:
hereby declare that the equipment specified hereunder: bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät: déclare que l’équipement visé ci-dessous: Por la presente declaro que el equipo se especifica a continuación: Dichiaro che le apparecchiature specificate di seguito:
Surname and First names/Familiennname und Vornamen/Nom et prénom /Nombre y apellido/Cognome e nome
1. Category: Kategorie: Catégorie: Categoria: Categoria:
2. Make/Marke/Marque/Marca/Marca
3. Type/Typ/Type/Tipo/Tipo: BR5017801, BR5017801AA, BR5057801, BR5057801AA
4. Serial number of equipment: Seriennummer des Geräts: Numéro de série de l’équipement: Numero de serie del equipo: Matricola dell´attrezzatura:
5. Mass/Masse/Masse/Masa/Massa 25 kg
Has been manufactured in conformity with Wurde hergestellt in Übereinstimmung mit Est fabriqué conformément Ha sido fabricado de acuerdo con E’ stata costruita in conformitá con
Richtlinie/Standards Directives/Normes Directriz/Los Normas Direttiva/Norme
EN ISO Noise Directive
EN ISO EN ISO
Nr Numéro No n.
11148-4:2012 2000/14/EC:2005 3744:2010
28927-10 13732-1
STANLEY
Hydraulic Hand Held Concrete Breaker
All
Prüfung durch Organisme agréé Aprobado Collaudato
Self AkustikNet (Notified body ID 1585) Bagsvard Hovedgade 141, 2880 Bagsvard, Denmark Certificate #863/2011/003 (verification 2015-08-04) Valid 12/31/2018 Self Self
6. Special Provisions: None 7. Measurements: Measured Sound Power Level 102 LwA Spezielle Bestimmungen: Messungen Guaranteed Sound Power Level 104 LwA Dispositions particulières: Mesures Measured in accordance to Directive 2000/14/EC, Provisiones especiales: Mediciones Annex III, Part B, No 10, 15 < m < 30 Disposizioni speciali: Misurazioni
8. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a STANLEY Infrastructure, Portland, Oregon USA Date/Datum/le/Fecha/Data 4-27-2018
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione North America Quality Manager
2 ► BR50 User Manual
TABLE OF CONTENTS
SAFETY SYMBOLS .................................................................................................................................................4
SAFETY PRECAUTIONS .......................................................................................................................................5
SAFETY PRECAUTIONS .......................................................................................................................................6
TOOL STICKERS & TAGS ......................................................................................................................................7
HOSE TYPES ..........................................................................................................................................................8
HOSE RECOMMENDATIONS ................................................................................................................................9
HTMA / EHTMA REQUIREMENTS ......................................................................................................................10
OPERATION .......................................................................................................................................................... 11
TOOL PROTECTION & CARE .............................................................................................................................. 13
TROUBLESHOOTING ..........................................................................................................................................14
CHARGING THE ACCUMULATOR ......................................................................................................................15
SPECIFICATIONS .................................................................................................................................................16
TEST EQUIPMENT / SERVICE TOOLS .............................................................................................................. 17
ACCESSORIES .....................................................................................................................................................18
BR50 T-HANDLE ILLUSTRATION ........................................................................................................................19
BR50 T-HANDLE PARTS LIST .............................................................................................................................20
BR50 ANTI-VIB ILLUSTRATION ..........................................................................................................................21
BR50 ANTI-VIB PARTS LIST ................................................................................................................................22
BR50 BREAKER FOOT PARTS LIST ..................................................................................................................23
To ll out a product warranty validation form, and for information on your warranty,
visit www.stanleyinfrastructure.com and select the Company tab > Warranty.
Note: The warranty validation record must be submitted to validate the warranty.
SERVICING: This manual contains safety, operation and routine maintenance instructions. STANLEY Infrastructure
recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized
and certied dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
For the nearest certied dealer, call STANLEY Infrastructure at (503) 659-5660 and ask for a Customer Service Representative.
BR50 User Manual ◄ 3
SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoided,
may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
4 ► BR50 User Manual
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always comply with the safety precautions given in this manual
and on the stickers and tags attached to the tool and hose.
These safety precautions are given for your safety.
Review them carefully before operating the tool and
before performing general maintenance or repairs.
Supervising personnel should develop additional
precautions relating to the specic work area and local
safety regulations. If so, place the added precautions in the space provided in this manual.
The BR50 Hydraulic Breaker will provide safe and dependable service if operated in accordance with the
instructions given in this manual. Read and understand this manual and any stickers and tags attached to the tool and hoses before operation. Failure to do so could result in personal injury or equipment damage.
Operator must start in a work area without bystanders and must assess the risk to bystanders.
The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions.
Establish a training program for all operators to ensure safe operation.
Do not operate the tool unless thoroughly trained or under the supervision of an instructor.
Operators and maintenance personnel shall be able
to physically handle the bulk, weight and power of
the tool.
Always wear safety equipment such as goggles, gloves, ear protection, head protection, breathing
protection and safety shoes at all times when
operating the tool.
Do not inspect, carry or clean the tool while the
hydraulic power source is connected. Accidental
engagement of the tool can cause serious injury.
Supply hoses must have a minimum working pressure rating of 2500 psi/175 bar.
Do not exceed the maximum relief valve setting stated on the tool.
Be sure all hose connections are tight.
The hydraulic circuit control valve must be in the
OFF position when coupling or uncoupling the tool.
Wipe all couplers clean before connecting. Use only lint-free cloths. Failure to do so may result in damage to the quick couplers and cause overheating of the hydraulic system.
Do not operate the tool at oil temperatures above 140 °F/60 °C. Operation at higher oil temperatures can cause operator discomfort and may damage the
tool. Never come in contact with the tool bit, the bit
can get hot.
When using a non-rotary percussive tool to perform
work related activities, the operator can experience
discomfort in the hands, arms, shoulders, neck or other parts of the body.
If you experience numbness, tingling, pain or whit-
ening of the skin in your ngers or hands, stop using
the tool. Tell your employer and consult a physician.
Do not operate a damaged, improperly adjusted or incompletely assembled tool.
Do not weld, cut with an acetylene torch or hard- face the tool bit.
To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by authorized and properly trained personnel.
Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity.
Always keep critical tool markings, such as labels
and warning stickers, legible.
Always replace parts with replacement parts recommended by STANLEY.
Check fastener tightness often and before each days use.
Never operate the tool if you cannot be sure that underground utilities are not present, such as electrical cables, gas pipes, etc. These can cause a
hazard if damaged with the tool.
The tool is not insulated against coming into contact
with electric power.
Do not wear loose tting clothing when operating the tool.
WARNING: Some dust created by power sanding,
sawing, grinding, drilling, and other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints,
BR50 User Manual ◄ 5
SAFETY PRECAUTIONS
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically­treated lumber.
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety
equipment, such as those dust masks that are
specially designed to lter out microscopic particles.
Protect yourself and those around you. Research and understand the materials you are cutting.
Follow correct safety procedures and comply with
all applicable national, state or provisional health and safety regulations relating to them, including, if appropriate arranging for the safe disposal of the
materials by a qualied person.
Warning: Hydraulic uid under pressure could cause skin injection injury. If you are injured
by hydraulic uid, get medical attention
immediately.
Keep all body parts away from the working tool.
When handling material or the tool bit, wear your Personal Protection Equipment (PPE).
Be observant of the hydraulic hoses lying about the
work area as they can be a tripping hazard.
Always de-energize the hydraulic system when changing a tool bit.
Take caution when changing a tool bit. Tool bits can get very hot.
Never use the tool in an explosive atmosphere. Sparks from the breaking process could ignite explosive gas.
Use proper lifting techniques when handling the tool.
Get help from a co-worker and do not over-reach.
Ensure work piece is securely xed. Be aware that failure of the work piece or accessories may gener-
ate high velocity projectiles.
Use proper protection from falling or ying debris, and keep bystanders at a safe distance.
Do not exceed the rated ow and pressure. See
“SPECIFICATIONS” on page 16 for correct ow
rate and pressure rating. Rapid failure of the internal seals may result.
6 ► BR50 User Manual
28409 Composite Sticker All Models
65458 Guaranteed Sound Level Sticker
TOOL STICKERS & TAGS
28322 CE Sticker
11207 Circuit Type D Sticker BR5017801
11208 Hex Shank Length Sticker
74832 STANLEY Logo
BR50 BREAKE
74665 5-gpm Anti-Vib Name Tag Sticker (BR5057801 only)
74661 8-gpm Anti-Vib Name Tag Sticker (BR50125, BR50135 and BR5017801 only)
74662 8-gpm T-Handle Name Tag Sticker (BR50120, BR50120E, BR50130 and BR50130E only)
R
These numbers are for example only and may not relate to your model of breaker, see part numbers
below for name
tag stickers that
ts your model
breaker. Note: The serial number and year of manufacture are stamped on the tool, near the trigger.
10180 Caution N2 Gas Sticker
NOTE:
THE INFORMATION LISTED
ON THE STICKERS SHOWN,
MUST BE LEGIBLE AT ALL
TIMES.
REPLACE DECALS IF
THEY BECOME WORN OR
DAMAGED. REPLACEMENTS
ARE AVAILABLE FROM
YOUR LOCAL STANLEY
DISTRIBUTOR.
The safety tag (P/N 15875) at right is
attached to the tool when shipped from
the factory. Read and understand the safety instructions listed on this tag before removal. We suggest you retain this tag and
attach it to the tool when not in use.
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CER­TIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
BEFORE USING HOSE LABELED AND CERTIFIED AS NON- CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR­RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS.
2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC­TION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY.
A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE
FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST.
B. DO NOT EXCEED RATED WORKING PRESSURE OF
HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS PRESSURE MAY CAUSE A LEAK OR BURST.
C. CHECK TOOL HOSE COUPLERS AND CONNECTORS
DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH YOUR HANDS. CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO
NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR DAMAGED HOSE.
3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON­NECTED TO THE TOOL BEFORE PRESSURING SYSTEM. SYSTEM PRESSURE HOSE MUST ALWAYS BE CON­NECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT. REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY.
4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSED­CENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.
5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA. KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.
6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PRO­TECTION.
7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE, ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
TAG TO BE REMOVED ONLY BY
SAFETY TAG P/N 15875 (Shown smaller then actual size)
DANGERDANGER
TOOL BEFORE USING IT.
OPERATION MANUAL.
TOOL OPERATOR.
SEE OTHER SIDE
BR50 User Manual ◄ 7
HOSE TYPES
Oil Flow Hose Lengths Inside Diameter
USE
(
Press/Return)
Min. Working Pressure
GPM LPM FEET METERS INCH MM PSI BAR
Certi ed Non-Conductive Hose - Fiber Braid - for Utility Bucket Trucks
4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155
Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCTORS
4-6 15-23 up to 25 up to 7.5 3/8 10 Both 2500 175
4-6 15-23 26-100 7.5-30 1/2 13 Both 2500 175
5-10.5 19-40 up to 50 up to 15 1/2 13 Both 2500 175
5-10.5 19-40 51-100 15-30 5/8 16 Both 2500 175
5-10.5 19-40 100-300 30-90
5/8 16 Pressure 2500 175
3/4 19 Return 2500 175
10-13 38-49 up to 50 up to 15 5/8 16 Both 2500 175
10-13 38-49 51-100 15-30
5/8 16 Pressure 2500 175
3/4 19 Return 2500 175
10-13 38-49 100-200 30-60
3/4 19 Pressure 2500 175
1 25.4 Return 2500 175
13-16 49-60 up to 25 up to 8
5/8 16 Pressure 2500 175
3/4 19 Return 2500 175
13-16 49-60 26-100 8-30
3/4 19 Pressure 2500 175
1 25.4 Return 2500 175
Figure 1. Typical Hose Connections
Tool to Hydraulic Circuit Hose
Recommendations
The chart to the right shows recommended
minimum hose diameters for various
hose lengths based on gallons per minute
(GPM)/liters per minute (LPM). These
recommendations are intended to keep return
line pressure (back pressure) to a minimum
acceptable level to ensure maximum tool
performance.
This chart is intended to be used for hydraulic
tool applications only based on STANLEY tool
operating requirements and should not be
used for any other applications.
All hydraulic hose must have at least a
rated minimum working pressure equal to
the maximum hydraulic system relief valve
setting.
All hydraulic hose must meet or exceed
speci cations as set forth by SAE J517.
The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with
STANLEY hydraulic tools. They are:
Certi ed non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic  ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certifi ed non-
conductive is the only hose authorized for use near electrical conductors.
Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid reinforcement, and weather resistant synthetic rubber cover. This hose is conductive and must never be used
near electrical conductors.
Fabric-braided (not certi ed or labeled non-conductive) — constructed of thermoplastic or synthetic rubber inner tube, synthetic  ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover.
This hose is not certifi ed non-conductive and must never be used near electrical conductors.
HOSE SAFETY TAGS
To help ensure your safety, the following DANGER tags are attached to all hose purchased from STANLEY. DO
NOT REMOVE THESE TAGS.
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be
obtained from your STANLEY Distributor.
THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE
DANGER
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.
2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS.
DO NOT REMOVE THIS TAG
SEE OTHER SIDE
SIDE 1
THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.
DANGER
1. DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC­TRIC LINES.
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
DO NOT REMOVE THIS TAG
SEE OTHER SIDE
SIDE 1
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE
OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR
CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAM­AGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
(Shown smaller than actual size)
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
(Shown smaller than actual size)
DANGER
DANGER
SEE OTHER SIDE
SIDE 2
DANGER
DANGER
SEE OTHER SIDE
SIDE 2
DO NOT REMOVE THIS TAG
DO NOT REMOVE THIS TAG
8 ► BR50 User Manual
Min. Working Pressure
USE
Press/Return)
(
HOSE RECOMMENDATIONS
Certi ed Non-Conductive Hose - Fiber Braid - for Utility Bucket Trucks
Oil Flow Hose Lengths Inside Diameter
GPM LPM FEET METERS INCH MM PSI BAR
4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155
Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCTORS
4-6 15-23 up to 25 up to 7.5 3/8 10 Both 2500 175
4-6 15-23 26-100 7.5-30 1/2 13 Both 2500 175
5-10.5 19-40 up to 50 up to 15 1/2 13 Both 2500 175
5-10.5 19-40 51-100 15-30 5/8 16 Both 2500 175
5/8 16 Pressure 2500 175
3/4 19 Return 2500 175
5-10.5 19-40 100-300 30-90
10-13 38-49 up to 50 up to 15 5/8 16 Both 2500 175
5/8 16 Pressure 2500 175
3/4 19 Return 2500 175
10-13 38-49 51-100 15-30
3/4 19 Pressure 2500 175
1 25.4 Return 2500 175
10-13 38-49 100-200 30-60
5/8 16 Pressure 2500 175
13-16 49-60 up to 25 up to 8
3/4 19 Return 2500 175
3/4 19 Pressure 2500 175
1 25.4 Return 2500 175
Figure 1. Typical Hose Connections
13-16 49-60 26-100 8-30
Tool to Hydraulic Circuit Hose
Recommendations
The chart to the right shows recommended
minimum hose diameters for various
hose lengths based on gallons per minute
(GPM)/liters per minute (LPM). These
recommendations are intended to keep return
line pressure (back pressure) to a minimum
acceptable level to ensure maximum tool
performance.
This chart is intended to be used for hydraulic
tool applications only based on STANLEY tool
operating requirements and should not be
used for any other applications.
All hydraulic hose must have at least a
rated minimum working pressure equal to
the maximum hydraulic system relief valve
setting.
All hydraulic hose must meet or exceed
speci cations as set forth by SAE J517.
BR50 User Manual ◄ 9
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