Stanley Ashling, Ashling NON-BOILER, Ashling BOILER Installation And Operating Instructions Manual

INSTALLATION AND OPERATING INSTRUCTIONS

Ashling Boiler & Non Boiler

Solid Fuel Stove

This appliance is hot while in operation and retains its heat for a long period of time after use.
Children, aged or infirm persons should be supervised at all times and should not be allowed
to touch the hot working surfaces while in use or until the appliance has thoroughly cooled.

When using the boiler stove in situations where children, aged and/or infirm persons are
present a fireguard must be used to prevent accidental contact with the stove. The fireguard
should be manufactured in accordance with BS 6539.

TABLE OF CONTENTS

PAGE NO.

1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Fire Cement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Asbestos. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Metal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2. Pre Installation Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

3. Flues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

4. Flue Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

5. Chimney. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

6. Down Draughts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

7. Combustion Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

8. Permanent Air Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

9. Commissioning & Handover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

10. Top & Rear Flue Exit - Boiler Model & Non Boiler Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

11. Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

12. Installation Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

13. Floor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

14. Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

15. Specification - Boiler Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

16. Specification - Non Boiler Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

17. Plumbing - Boiler Model. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

18. Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

19. Gravity Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

20. Injector Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

21. Water Circuit Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

22. Pipe Thermostat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

23. Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

24. Low/Slumber Burn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

25. Thermostat Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

26. Recommended Fuels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

27. Important Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

28. Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

29. De-Ashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

30. Disposal of Ashes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

31. To Clean Chimney Outlet - Boiler Model & Non Boiler Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

32. To Replace Damaged Grate or Grate Bar - Boiler Model & Non Boiler Model . . . . . . . . . . . . . . . 12

33. Fire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

34. In Case of Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

35. Vitreous Enamel Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

36. Glass Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

37. Glass Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

38. CO Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

39. Exploded View - Boiler & Non Boiler Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14&15

40. Installation Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

1

ASHLING SOLID FUEL STOVE INSTALLATION & OPERATING INSTRUCTIONS

GENERAL

When installing, operating and maintaining your
Ashling Stove respect basic standards of fire safety.
Read these instructions carefully before commenc­ing the installation. Failure to do so may result in
damage to persons and property. Consult your local
Municipal office and your insurance representative
to determine what regulations are in force. Save
these instructions for future reference.

Special care must be taken when installing the stove
such that the requirements of the Health & Safety at
Work Act are met.

Handling

Adequate facilities must be available for loading,
unloading and site handling.

Fire Cement

Some types of fire cement are caustic and should
not be allowed to come into contact with the skin. In
case of contact with the skin wash immediately with
plenty of water.

Asbestos

This stove contains no asbestos. If there is a possi­bility of disturbing any asbestos in the course of
installation then please seek guidance and use
appropriate protective equipment.

Metal Parts

When installing or servicing this stove care should
be taken to avoid the possibility of personal injury.

2

The complete installation must be done in accor­dance with current Standards and Local Codes. It
should be noted that the requirements and these
publications may be superseded during the life of
this manual.

Fig.1

Fig.2

3. Remove the stove from the wooden pallet.

4. Unscrew the two 1/4” x 1/2” round head screws
from the base and fit the front ash tray using the
two screws (see Fig.2).

NOTE: Please note that it is a legal requirement
under England & Wales Building Regulations that
the installation of the stove is either carried out
under Local Authority Building Control approval or
is installed by a Competent Person registered with
a Government approved Competent Persons
Scheme. HETAS Ltd operate such a Scheme and
a listing of their Registered Competent Persons
can be found on their website at www.hetas.co.uk.

PRE INSTALLATION ASSEMBLY

1. After removing the stove from its pack, open the
ashpit door and remove the contents.

2. Fit the front door handle using the M8 front
door handle screw, as shown in Fig.1. Open
the front door and remove the contents.

IMPORTANT WARNING

This stove must not be installed into a chimney that
serves any other heating appliance. There must not
be an extractor fan fitted in the same room as the
stove as this can cause the stove to emit fumes into
the room.

Fit the primary air control knob to the flexible drive.
(for the boiler model, ensure that the air damper
knob spacer is placed between the knob and the
flexible drive bracket on the back of the boiler). See
Fig.3

FLUES

Flues should be vertical wherever possible and
where a bend is necessary, it should not make an
angle of more than 37.5

o

with the vertical.
Horizontal flue runs should be avoided except in the
case of a back outlet appliance, when the length of
the horizontal section should not exceed 300mm.

FLUE PIPES

A flue pipe should only be used to connect an appli­ance to a chimney and should not pass through any
roof space.

Flue pipes may be of any of the following materials:

(a) Cast iron as described in BS 41: 1973 (1981),

or

(b) Mild steel with a wall thickness of at least 3mm,

or

(c) Stainless steel with a wall thickness of at

least 1mm and as described in BS EN 10095:
1999 Specification for stainless and
heat resisting steel plate, sheet and strip, for
Grade 316 S11, 316 S13, 316 S16, 316 S31,
316 S33, or the equivalent Euronorm 88-71
designation, or

(d) Vitreous enamelled steel complying with BS

6999: 1989.

Flue pipes with spigot and socket joints should be fit­ted with the socket uppermost.

CHIMNEY

The Ashling is a radiant room heater and must be
connected to a chimney of the proper size and type.
The chimney must have a cross-sectional area of at
least 30 square inches 18150sq. mm or a diameter
of at least 6” (150mm). It is best to connect to a
chimney of the same size, as connection to a larger
size may result in a somewhat less draught.

Do not connect to a chimney serving another appli­ance. Minimum chimney height 15’ (4.1 meters)
from floor on which stove is installed. An existing
masonry chimney should be inspected and if neces­sary repaired by a competent mason. The stove

Fig.3

must be connected to a chimney with a minimum
continuous draft of .06” wg. Poor draft conditions
will result in poor performance.

Chimneys for use with solid fuel appliances should
be capable of withstanding a temperature of 1100

o

C
without any structural change which would impair
the stability or performance of the chimney.

DOWN DRAUGHTS

However well designed constructed and positioned,
the satisfactory performance of the flue can be
adversely affected by down draught caused by near­by hills, adjacent tall buildings or trees. These can
deflect wind to blow directly down the flue or create
a zone of low pressure over the terminal. A suitable
anti-down draught terminal or cowl will usually effec­tively combat direct down blow but no cowl is likely
to prevent down draught due to a low pressure zone.

VENTILATION & COMBUSTION AIR
REQUIREMENTS

This appliance is rated at no more than 8kW. It is
imperative that there is sufficient air supply to the
stove in order to support correct combustion. The air
supply to this appliance must comply with B.S. 8303:
Part 1and current Building Regulations. The mini­mum effective air requirement for this appliance is

16.5cm2.

If a draught stabiliser is used then this increases to

40.5cm2. When calculating combustion air require­ment for this appliance use the following equation: a
total free area of at least 550mm

2

per kW of rated
output above 5kW shall be provided. If there is
another air using appliance fitted in the same or
adjacent room, it will be necessary to calculate addi­tional air supply. All materials used in the manufac­ture of air vents should be such that the vent is
dimensionally stable and corrosion resistant.

The effective free area of any vent should be ascer­tained before installation. The effect of any screen
should be allowed for when determining the effective
free area of any vent.

Air vents direct to the outside of the building should
be located so that any air current produced will not
pass through normally occupied areas of the room.

An air vent outside the building should not be locat­ed less than the dimensions specified within the
Building Regulations from any part of any flue termi­nal.

These air vents must also be fire proofed as per
Building Regulations.

3

Air vents traversing cavity walls should include a
continuous duct across the cavity. The duct should
be installed in such a manner as not to impair the
weather resistance of the cavity. Joints between air
vents and outside walls should be sealed to prevent
the ingress of moisture. Existing air vents should be
of the correct size and unobstructed for the appli­ance in use. If there is an air extraction fan or other
air using appliance fitted in adjacent rooms where
this appliance is fitted, additional air vents may be
required to alleviate the possibility of spillage of
products of combustion from the appliance/flue
while the fan is in operation.

Where such an installation exists, a test for spillage
should be made with the fan or fans and other appli­ances using air in operation at full rate, (i.e. extrac­tion fans, tumble dryers) with all external doors and
windows closed. If spillage occurs following the
above operation, an additional air vent of sufficient
size to prevent this occurrence should be installed.

PERMANENT AIR VENT

The stove requires an adequate air supply in order
for it to operate safely and efficiently. The installer
may have fitted a permanent air supply vent into the
room in which the stove is installed to provide com­bustion and/or ventilation air. This air vent should
not under any circumstances be shut off or sealed.

Extractor Fan

There must not be an extractor fan fitted in the same
room as the stove as this can cause the stove to
emit smoke and fumes into the room.

COMMISSIONING & HANDOVER

On completion of the installation allow a suitable
period of time for any fire cement and mortar to dry
out, when a small fire may be lit and checked to
ensure the smoke and fumes are taken from the
stove up the chimney and emitted safely to the
atmosphere. Do not run at full output for at least

24 hours.

On completion of the installation and commissioning
ensure that the operating instructions for the stove
are left with the customer. Ensure to advise the cus­tomer on the correct use of the appliance with the
fuels likely to be used on the stove and warn them to
use only the recommended fuels for the stove.

Advise the user what to do should smoke or fumes
be emitted from the stove. The customer should be
warned to use a fire guard to BS 6539 in the pres­ence of children, aged and/or infirm persons.

Fig 4

4

TOP FLUE EXIT

Boiler Model

For the top outlet configuration, connect bend (not
supplied) into flue outlet socket at the rear of the
stove and cement into place using approved fire
cement ensuring that no cement blocks the flue pas­sageway. (See Fig. 4).

REAR FLUE EXIT

Boiler Model

For the rear flue outlet configuration, push in the flue
connector pipe (not supplied) into the flue outlet
socket at the rear of the stove and cement into place
using approved fire cement ensuring that no cement
blocks the flue passageway. (See Fig.5)

Fig. 5

NON BOILER MODEL

This stove can be connected to either a top flue exit
or a rear flue exit by simply reversing the orientation
of the flue spigot on the flue spigot flange. See Figs.
6 & 7.

FLOOR PROTECTION

When installing this heater on a combustible floor, a
floor protector, must be used, consisting of a layer of
noncombustible material at least

3/8” (10mm) thick

or

1/4” (6mm) thick covered with 1/8” (3mm) sheet

metal. It is required to cover the area under the
heater and to extend to at least 18” (460mm) at the
front and 8” (200mm) to the sides, and rear, this will
provide protection from sparks and embers which
may fall out from the door when stoking or fuelling.

5

Fig.8

Fig. 6

Fig.7

LOCATION

There are several conditions to be considered in
selecting a location for your Ashling Stove.

a. Position in the area to be heated- central

locations are usually best.

b. Allowances for proper clearances to

combustibles.

Note: Sufficient space should be given around

the back and sides of the stove to allow
access to the air control damper.

INSTALLATION CLEARANCES

Maintain at least the following clearances to all
combustible material:

From the front 91 cm (36”)
From the back 30 cm (12”)
From the sides 46 cm (18”)
From the flue pipe 91 cm (36”) straight up only

It is recommended that this appliance is sited next to
and on a non-combustible surface. A minimum all
round clearance of 100 mm will allow air circulation
and not impede the performance of the stove.

Flue Outlet Diameter: 152mm
Fire Door Size: 455 x 230

Typical refuelling intervals to obtain nominal
outputs:

1.5 hours wood
4 hours solid mineral fuel

Wood Log Size: 400mm
Gross Weight: 167kgs

OUTPUT TO WATER OUTPUT TO ROOM TOTAL OUTPUT

NOMINAL MAX. NOMINAL MAX. NOMINAL MAX.

WOOD LOGS 4.8 3.2 8

SOLID MINERAL FUEL 4.5 9.67 3.4 6.1 7.9 15.8

BOILER MODEL

OUTPUT TO ROOM TOTAL OUTPUT

NOMINAL MAX. NOMINAL MAX.

WOOD LOGS 8.2 8.2

SOLID MINERAL FUEL 8.5 12 8.5 12

NON-BOILER MODEL

TECHNICAL DATA

6

7

SPECIFICATION - Non Boiler Model

Fig.10

Note: Dimensions stated are in millimetres unless otherwise stated and may be subject to a slight +/- variation.

Fig.9

SPECIFICATION - Boiler Model

WATER CIRCUIT TEMPERATURE

The return water temperature should be maintained
at not less than 40°C so as to avoid condensation on
the boiler and return piping. Fitting a pipe thermo­stat to the flow pipe of the gravity circuit and wiring it
into the pump control will ensure rapid circulation of
the hot water.

PIPE THERMOSTAT

The fitting of a pipe thermostat to the flow pipe is
essential in order to activate the water circulation
pump when the water reaches the selected
temperature.

When the water temperature falls below the select­ed temperature the pipe thermostat will cut off the
water circulation pump in order to allow the boiler to
recover.

OPERATING INSTRUCTIONS

COAL, ANTHRACITE, PEAT, WOOD SYNTHETIC
LOGS, OR OTHER FUELS. “Never use gasoline”
gasoline type lantern fuel, kerosene, charcoal lighter
fluid or similar liquids to start or ‘freshen up’ a fire in
this heater. Keep all such liquid well away from the
heater at all times. Operate stove only with fuelling
door and ashpit doors closed. This heater is hot
whilst in operation. Keep children, clothing and fur­niture a safe distance away.

8

Fig.12

Fig.13

Window
Wash

Primary air
control knob
located on side

Fig.11

INJECTOR TEE

Where the gravity and central heating circuits join
together to return to the stove we recommend the
use of an injector tee connection, situated as close
to the unit as possible. This type of tee encourages

PLUMBING (BOILER MODEL)

REGULATIONS

The plumbing must be in accordance with all
relevant regulations and practices. It must include a
gravity circuit with expansion pipe, open to the
atmosphere. The central heating will be pump-dri­ven as with other types of boilers.

GRAVITY CIRCUIT

The gravity circuit consists of the domestic hot water
tank of 135 litres indirect cylinder, fixed in an upright
position, recommended for hot water storage and it
should be connected to the boiler by 28mm diame­ter flow and return piping. The pipes should not
exceed 7.8 meters (25ft) in length and cylinder and
pipework should be fully lagged. The shorter the run
of pipe work the more effective the water heating.

There must be no gate valves on this circuit and it
must have an expansion pipe exhausting to atmos­phere. Cylinder and pipe work should be lagged to
minimise heat loss.

This diagram illustrates the basic principal of water
heating systems and must not be regarded as a
working drawing.

WARNING: DO NOT OBSTRUCT PRIMARY
AIR SUPPLY TO THE AIR DUCT AT THE BACK
OF THE STOVE

a stable flow of water through both circuits and helps
to prevent priority being given to the stronger flow,
which is most commonly the pumped central heating
circuit.

OPEN When burning coal, timber or peat.
CLOSE When burning anthracite and

smokeless fuels.

Fig.15

RECOMMENDED FUELS

The stove output levels are assessed on standard
House Coals of good quality. Reduced outputs will
result when fuels of lower calorific values are used.
Wood logs up to 406mm (16”) long are suitable.

All fuels should be stored under cover and kept as
dry as possible prior to use.

This stove has obtained HETAS Ltd approval as an
‘intermittent’ operating appliance for burning natural
wood logs only as the recommended fuel. HETAS
Approval does not cover the use of other fuels either
alone or mixed with the recommended fuel, nor does
it cover instructions for the use of other fuels.

NOTE:-

A boiler model stove will provide heat into the boil­er and also to the room in which it is situated. The
heat to room is in a fixed relationship with the heat
to the boiler.

The heat to the boiler is controlled by the air supply
to the stove which is required to have a thermosta­tic damper for safety reasons. When the tempera­ture of the water in the boiler exceeds 55 ˚C the
thermostatic damper will begin to shut off the air
supply, should the water temperature continue to
rise the thermostatic damper will continue to close
and if the water temperature reaches 85 ˚C the
thermostatic damper closes the primary air supply
fully.

In the event where a stove is fitted to a central heat­ing system which is undersized in relation to the
nominal heat output to boiler then the stove will
operate satisfactorily but will be unable to achieve
the nominal heat output to room as the thermostat­ic damper will shut off the air supply to prevent an
overheat situation in the boiler.

For example:- Where a stove provides 2kW to the
room and 8kW to the boiler and if the thermostatic
damper shuts down the air supply to provide 4kW to
the boiler, then the heat to room will decrease pro­portionally to 1kW.

LOW / SLUMBER BURN

To achieve an overnight or a low burn rate, close the
air wash slider fully by pulling out the air wash lever
using the ashpan lifting tool and turn the primary air
control knob to setting 0.

THERMOSTAT OPERATION

Fig.14

Setting 0: Closed Overnight Burning
Setting 1: 1/4 Open
Setting 2: 1/2 Open Slow burning
Setting 3: 3/4 Open Medium burning
Setting 4: Full Open Maximum Heat

Rotate the knob to give the required burning rate.

9

IMPORTANT NOTES

Now that your Stanley solid fuel Stove is installed and no doubt you are looking forward to many comforts it will
provide, we would like to give you some tips on how to get the best results from your stove.

1. We would like if you could take some time to read the operating instructions/hints, which we are
confident, will be of great benefit to you.

2. Do not burn fuel with a high moisture content, such as a damp peat or unseasoned timber. This
will only result in a build up of tar in the stove and in the chimney.

3. Clean the flue-ways of the stove every week and ensure that there are no blockages. Please
refer to manual for instructions.

4. Before loading fresh fuel into the firebox, riddle fully to remove all ashes this will allow better and
cleaner burning. See directions in manual.

5. Never allow a build up of ashes in the ash pan, as this will cause the grate to burn out prema­turely.

6. Avoid slow burning of damp or unseasoned fuel as this will result in tarring flue ways and chim­ney i.e. peat or timber.

7. Allow adequate air ventilation to ensure plenty of air for combustion.

8. Do not burn rubbish/household plastic.

9. Do not leave ash-door open for long periods as this will over heat the unit causing unnecessary
damage.

10. Clean the chimney at least twice a year.

11. Burning soft fuels such as timber and peat will stain the glass. Regular cleaning will prevent per­manent staining.

12. Keep all combustible materials a safe distance away from unit, please see section for clear­ances to combustibles.

13. For safety reasons never leave children unaccompanied while stove is in use.

14. Avoid contact with unit when in use as stove reaches very high operating temperatures.

FUEL CALORIFIC VALUES - SOLID FUELS

Anthracite 25-50mm C.V.: 8.2kW/Kg 14,000 BTUs/lb

House Coal 25-75mm C.V.: 7.2kW/Kg 12,000 BTUs/lb

Timber - Firebox size C.V.: 5.0kW/Kg 8,600 BTUs/lb

Peat Briquettes C.V.: 4.8kW/Kg 8,300 BTUs/lb

Bog Peat C.V.: 3.4kW/Kg 6,000 BTUs/lb

10

Before lighting the stove check with the installer
that the installation work and commissioning
checks described in the installation instructions
have been carried out correctly and that the
chimney has been swept clean, is sound and free
from any obstructions. As part of the stoves
commissioning and handover the installer
should demonstrate how to operate the stove
correctly.

LIGHTING

1. Before lighting the stove, ensure that any build
up in the firebox has been removed (see De­Ashing Section) and that the ashpan has been
emptied.

2. Open the firebox and cover the grate with
crumpled pieces of paper.

3. Lay pieces of kindling on top of the paper
towards the back of the firebox.

4. Open the primary air inlet by turning the primary
air control knob to setting 4 (see Fig.14).

5. Open the window wash control by pushing back
the control rod situated at the top of the firedoor
(See Fig.15).

6. Ignite the paper and close the firedoor.

7. Under no circumstances should any flam­mable liquid i.e. petrol, paraffin etc., be
used to light the fire.

8. When the kindling is well alight, open the fire
door and add more kindling of a larger size to
sustain the fire.

9. Close the firedoor.

10. When a hot bed of fuel is established, add the
normal fuel and adjust the thermostat to give
the required heat output.

Re-fuelling-Open the firedoor, reload, and close the
firedoor.

11

Fig.16

DISPOSAL OF ASHES

The stove is provided with a steel ashpan. This ash­pan must be emptied every day.
If ashes are allowed to build up to grate level the fire­bars could be damaged by overheating. We recom­mend that you remove ashes after you have riddled
the fire following an overnight burn.

Note: The stove should never be operated with the
ashpit door open.

Ashes should be placed in a metal or other non­combustible container with a tight fitting lid. The
closed container of ashes should be placed on a
non-combustible material, pending final disposal. If
ashes are buried in soil, or otherwise dumped they
should be retained in the closed container until they
are thoroughly cooled.

Fig.17

DE-ASHING

When ash build-up becomes excessive in the fire
chamber shake the firebars by inserting the operat­ing tool into the round slot on the right side of the
stove, twisting clockwise and anti-clockwise.

12

TO CLEAN CHIMNEY OUTLET

Boiler Model

Remove baffle underneath the boiler cross flow
chamber by lifting it upwards and pulling it outwards
and insert cleaning brush. Replace baffle before
lighting fire.

Fig.18

Non Boiler Model

Remove hob and place to one side, taking care not
to damage the enamel finish. Remove the hotplate
and inner top by unscrewing the four 1/4” hex head
bolts and insert the cleaning brush. Replace the
hotplate and inner top, ensuring that the rope on the
bottom of the inner top has not moved out of position
or been damaged. Replace the hob before relight­ing the fire.

WARNING NOTE:

Properly installed, operated and maintained this
stove will not emit fumes into the dwelling.
Occasional fumes from the de-ashing and re­fuelling may occur. However, persistent fume emis­sion is potentially dangerous and must not be
tolerated. If fume emission does persist, then the
following immediate action should be taken:

(a) Open doors and windows to ventilate room.
(b) Let the fire out or eject and safely dispose of

fuel from the stove.

(c) Check for flue or chimney blockage and

clean if required.

(d) Do not attempt to relight the fire until the cause

of the fume emission has been identified and
corrected. If necessary seek expert advice.

The most common cause of fume emission is flue­way or chimney blockage. For you own safety
these must be kept clean at all times.

TO REPLACE DAMAGED GRATE OR GRATE
BAR

BOILER MODEL

Remove the two sets of side firebricks and the front
firebrick from the stove, taking care not to damage or
break the bricks in the process. Tilt the grate
assembly up on the left hand side, and pull towards
the left hand side of the stove, until the front bar is
clear of the right hand side of the stove (See Fig.

19). Remove the grate bars from the firebox and
then remove the grate frame, replace the damaged
part and reassemble the grate system by firstly
replacing the grate frame, and the grate bars, and
replacing finally the firebricks.

NON - BOILER MODEL

Remove the front brick, the back brick, all the left
hand side bricks and both small right side bricks
from the stove, taking care not to damage or break
any of the bricks in the process. Tilt the grate
assembly up on the left hand side of the stove and
pull towards the left side of the stove until the driven
rocker bar is clear of the right hand firebricks.
Remove the grate assembly from the firebox,
replace the damaged part and reassemble the fire­box by repositioning the grate assembly and then
reposition all the firebricks.

Fig.19

FIRE SAFETY

To provide reasonable fire safety, the following
should be given serious consideration.

1. Do not over fire the stove.

2. Overfiring will also damage painted or enamel
finish.

3. Install a smoke detector in the room.

IN CASE OF FIRE

Close all openings into the stove and watch for igni­tion of adjacent combustibles from over heated
stove, or hot embers or sparks from chimney.

VITREOUS ENAMEL CLEANING

General cleaning must be carried out when the
stove is thoroughly cool.

If this stove is finished in a high gloss vitreous
enamel, to keep the enamel in the best condition
observe the following tips:

1. Wipe over daily with a soapy damp cloth,
followed by a polish with a clean dry duster.

2. For stubborn deposits a soap impregnated pad
can be carefully used on the vitreous enamel.

3. Use only products recommended by the
Vitreous Enamel Association, these products
carry the Vitramel label.

4. DO NOT USE ABRASIVE PADS OR OVEN

CLEANSERS CONTAINING CITRIC ACID
ON ENAMELLED SURFACES. ENSURE
THAT THE CLEANSER MANUFACTUR­ERS INSTRUCTIONS ARE ADHERED TO.

GLASS CLEANING

The glass will self clean when there is sufficient heat
generated by the burning fuel. If a build-up of cre­osote occurs on the glass it may be due to draft con­ditions, poor quality fuel or very low burning for a
long time. It is best to clean the glass when it is
thoroughly cooled.

13

GLASS REPLACEMENT

(a) Open the firedoor fully.
(b) Remove the screws and the four segments of

the window frame and carefully remove the bro­ken glass.

(c) Clean the glass recess in the door.
(d) Attach adhesive thermal tape to the perimeter of

the replacement glass.

(e) Place the thermal tape side of the glass into

the door recess and replace the four segments
of the window frame.

(f) Tighten screws.
(g) Replace glass only with ceramic glass 5mm

thick. (See Fig.20)

Fig.20

CO ALARM

Waterford Stanley recommend the fitting of a CO
Alarm in the same room as the appliance, this is a
requirement under UK Building Regulations.
Further guidance on the installation of a carbon
monoxide alarm is available in BS EN 50292:2002
and from the alarm manufacturers instructions.

Provision of an alarm must not be considered a
substitute for either installing the appliance
correctly or ensuring regular servicing and
maintenance of the appliance and chimney
system.

WARNING:-

If the CO Alarm sounds unexpectedly:-

1. Open Doors and windows to ventilate the
room and then leave the premises.

2. Let the fire go out.

ASHLING SOLID FUEL EXPLODED VIEW - NON BOILER MODEL

14

1. LEG - B00077BZZ

2. HOB - B00109AZZ

3. FRONT DOOR - B00110BZZ

4. DOOR GRILL - B00111BZZ

5. ASHPIT DOOR - B00540AZZ

6. INNER TOP - Q00091AXX

7. BASE - B00255FZZ

8. FRONT CASTING - B00119CZZ

9. AIRWASH PLATE - B00575AZZ

10. HOTPLATE - Q00088AXX

11. AIRWASH BOX - Q00092EXX

12. RH SIDE PANEL - B00051FZZ

13. LH SIDE PANEL - B00104BZZ

14. GRATE FRAME - Z00010BXX

15. ROCKER BAR (DRIVEN) - Z00028CXX

16. ROCKER BAR (IDLE) - Z00029BXX

17. WINDOW GASKET

18. FIRE FENCE - Z00011AXX

19. OUTER BACK - B00106CZZ

20. INNER BACK - Q00079AXX

21. ASHPAN - F00719AXX

22. ASHPAN LIFTING TOOL - B00009DZZ

23. SIDE BRICK NO.1 - H00190CXX

24. SIDE BRICK NO.2 - H00191AXX

25. FRONT BRICK - H00033AXX

26. DOOR CATCH - V00048AXX

27. DOOR LATCH - V00055AXX

28. HINGE - U00125AXX

29. FRONT DOOR GLASS - T00005BXX

30. WINDOW FRAME - L00344AXX

(F00045AXX/F00044AXX/F00043AXX)

31. FLEXIBLE DRIVE - G00002AXX

32. TOP AIR DUCT - F00088BXX

33. ASH COMPARTMENT - F00837CXX

34. AIR CONTROL DAMPER - G00084AXX

35. AIR CONTROL STAT GASKET

36. AIR CONTROL STAT PLATE

- F00021BXX

37. AIR CONTROL STAT KNOB - U00006AXX (BLK)

U00124AXX (BR)

38. AIR WASH SLIDER CONTROL - F00717CXX

39. TENSION PIN

40. ASH DOOR LATCH

- V00023AXX

41. ASHPIT DOOR HANDLE - U00016AXX

42. TOP AIR DUCT WING - F00008AXX

43. ASH COMPARTMENT GASKET

44. DOOR HANDLE - U00009AXX

45. ‘SHAKER’ GRATE TOOL - F00063AXX

46. FRONT ASH TRAY - B00114AZZ

47. ASH DOOR HINGE - U00125AXX

48. ASH DOOR GASKET

49. LEFT FRONT BRICK - H00188BXX

50. RIGHT FRONT BRICK - H00189BXX

51. SIDE BACK BRICK - H00187AXX

52. BACK BRICK - H00099BXX

53. CLAMP FOR TOP AIR DUCT - Q00083AXX

54. FLEXIBLE DRIVE BRACKET - F00347AXX

55. FLUE SPIGOT - B00116AZZ

56. FLUE SPIGOT GASKET

57. FLEXIBLE DRIVE RESTRICTOR BKT - F00884AXX

58. FIRE FENCE SUPPORT - Q00043BXX

1. Leg - B00077AZZ

2. Hob - B00109AZZ

3. Fire Door - B00110BZZ

4. Door Grill - B00111BZZ

5. Ashpit Door - B00112AZZ

6. Boiler Cleaning Door - Z00012AXX

7. Base - B00120BZZ

8. Front Frame - B00119AZZ

9. Airwash Plate - Q00080AXX

10. Hotplate - Q00095BXX

11. Airwash Box - Q00093AXX

12. Right Hand Side Panel - B00121AZZ

13. Left Hand Side Panel - B00122AZZ

14. Grate - Z00010BXX

15. Driven Rocker Bar - Z00008CXX

16. Idle Rocker Bar - Z00009BXX

17. Fire Door Gasketing - CONSUMABLE

18. Fire Fence - Z00011AXX

19. Spacer - V00035AXX

20. Boiler - F00091CXX

21. Ash Pan - F00221AXX

22. Ash Pan Lifting Tool - B00009BZZ

23. No.1 Side Brick - H00034AXX

24. No.2 Side Brick - H00035AXX

25. Front Brick - H00033AXX

26. Fire Door Catch - V00048AXX

27. Fire Door Latch - V00055AXX

28. Fire Door Hinge - U00019AXX

29. Fire Door Glass - T00090AXX

30. Window Frame - L00344AXX

31. Flexible Drive - G00002AXX

32. Top Outlet Adaptor (Optional) -

33. Ash Compartment -

F00050AXX

34. Primary Air Control Stat - G00001AXX

35. Primary Air Control Stat Gasket -

15

ASHLING SOLID FUEL EXPLODED VIEW - BOILER MODEL

36. Primary Air Control Stat Plate - F000221BXX

37. Primary Air Control Stat Knob - U00006AXX

(BLK) U00124AXX (BRN)

38. Air Wash Slider Control - V00062AXX

39. Tension Pin - CONSUMABLE

40. Ash Door Latch - V00023AXX

41. Ash Door Handle - U00016AXX

42. Stay Rods - V00063BXX

43. Ash Compartment Gasket - CONSUMABLE

44. Door Handle - U00009AXX

45. Shaker Grate Tool - F00063AXX

46. Front Ash Tray - B00114AZZ

47. Ash Door Hinge - U00019AXX

48. Ash Door Gasket - CONSUMABLE

INSTALLATION CHECK LIST

Flue System

1. Minimum Flue Height of 4.6 metres (15 feet).

2. Appliance should be connected to a minimum of 1.8 metres (6 feet) of 150mm (6”)
flue pipe with a horizontal run not exceeding 150mm (6”).

3. Appliance should be connected to a chimney of less than 200mm (8”) in diameter
(otherwise the chimney must be lined with a 6” flue liner).

4. The chimney venting position must be above the main ridge of the roof or adjacent
outside obstructions.

5. The chimney serving this appliance should not serve any other appliance.

6. Access should be provided to the chimney serving the appliance to allow for cleaning.

Location

7. Clearance to combustible materials must be adhered to as described in the Clearance
to Combustible section.

8. The stove must be installed on a floor protector that covers the area under the stove
and extends 18” to the front & 8” to the sides and back.

Plumbing

9. Appliance must be connected to a gravity circuit using 1” ID flow & return piping.

10. The length of pipes from the cylinder to the cooker should not exceed 7.8 metres
(25

1

/2

feet).

11. A circulation pump should be fitted to the return pipe of the radiator circuit and controlled by
a pipe stat fitted to the flow pipe of the gravity circuit to the cylinder.

Ventilation & Combustion Air Requirements

12. The room in which the appliance is located should have an air vent of adequate
size to support correct combustion (see Ventilation & Combustion Air Requirement
Section for specific details).

Tick

16

NOTES

17

18

NOTES

Manufactured by

Waterford Stanley Ltd.,

Unit 401-403, IDA Industrial Estate, Cork

Road, Waterford, Ireland.

Tel: [phone] Fax [phone]

www.waterfordstanley.com

www.stanleystoves.com

Ref: N00068AXX

Rev: 006 DP130903