Stanley AC6168, AC6359 User Manual

For service, spare parts or product information,

please contact Smart Marketing Group Pty. Ltd.

AUST. 1300 660 457 N.Z. 0800 474 876

2.5HP 40L DIRECT DRIVE COMPRESSOR

03290 05/17

MODEL NO.

AC6168

2

SUGGESTED APPLICATIONS

You may use most light duty air tools with this compressor. Some examples
of light duty tools are:

• Tyre Inflator

• Blow Gun

• Engine Cleaning Gun

• C Bradder

• T-Nailer

• Low Pressure Spray Gun

• Gravity Feed Spray Gun

• Air Hammer

• Sandblaster

This light duty air compressor is NOT recommended for use with a
finishing spray gun or high pressure spray gun.

Section Page

Contents 2

Suggested Applications 2

Introduction 3

Guarantee 3 – 4

General Safety Instructions 5 – 7

Electrical Information 8

Specific Safety Instructions 8 – 9

Components and Controls 9

Operating Instructions 10 – 15

Maintenance 15

Trouble Shooting 15

Parts Diagram 16

Technical Information 17

Contact Information 17

CONTENTS

3

INTRODUCTION

Dear Customer,

Thank you for purchasing this compressor which has passed through
our extensive quality assurance processes. Every care has been taken to
ensure that it reaches you in perfect condition. However, in the unlikely
event that you should experience a problem, or if you require any
assistance please do not hesitate to contact us;

If you have a problem, call customer service do not
return this compressor to the place of purchase.

CUSTOMER SERVICE

Australia: 1300 660 457

New Zealand: 0800 474 876

Operating times: Monday – Friday 8.30am - 5.00 pm

Australian Eastern Standard Time (AEST)

EXPRESS WARRANTY STATEMENT - COMPRESSOR
GROUP

You are not required to do anything to register your compressor
purchase. Please attach the purchase receipt to this manual and ensure
both are kept safe. We hope you enjoy your new compressor, and if you
have any problems call customer service on the above phone numbers.
Do not return to place of purchase.

Smart Marketing Group Pty Ltd (SMG) warrants that this compressor will
be free from manufacturing faults or defects for 2 years from the date of
purchase, providing original purchase receipt is kept and shown when
needed and is subject to the terms and conditions below.

If a warranty fault appears within the warranty period, SMG reserves the
right to replace or repair the product. In the event that SMG chooses to
replace the product, this original warranty will expire at the original date.
If the product includes various accessories or components, only the
defective accessory or component will be replaced or repaired.

SMG reserves the right to replace defective parts of the product with
parts and components of similar quality, grade and composition where
an identical part or component is not available.

Products presented for repair may be replaced by refurbished products
of the same type rather than being repaired. Refurbished parts may be
used to repair the products.

What is covered.

• Manufacturing fault or defect.

How to claim under this warranty.

• Call customer service, phone number at the top.

• Ensure you have the following: Original purchase receipt, Model of
compressor, Serial number of compressor.

• Discuss the issue.

• Customer service will advise which authorised service agent to take
the compressor to provided the issue is a warranty one.

• Take compressor to authorised service agent for repair.

What is not covered.

• Commercial use of compressor.

• Use of compressor in a commercial premises.

• Damage caused by incorrect fuel or incorrectly mixed 2 stroke fuel.

• Damage or deterioration due to transport.

• Damage caused by negligence, misuse, abuse or accident or
incorrect voltage and wattage.

• Any corrosion or rusting.

• Damage caused by incorrect set up and start up.

• Replacement parts due to general wear and tear.

• Compressors with serial number defacement, modification
or removal.

• Compressors which have been serviced by other than an authorised
SMG service agent.

• Compressors with no original purchase receipt.

• Compressors which have been on sold, not original purchaser.

• Damage due non-servicing of compressor as is required
by this manual.

• Blockages / damage caused by dust, dirt, spiders webs or insects.

• Damage caused by the incorrect fitting of accessories.

• Damage caused by overloading, overworking the compressor.

• Damage to attached equipment or third party accessories.

• Damage caused by attached equipment or third party accessories.

CONTACT DETAILS

Smart Marketing Group Pty Ltd

33-35 Lionel Road, Mt. Waverley

Victoria 3149, Australia.

Tel [phone]

Fax [phone]

[e-mail]

4

As soon as you have purchased the compressor, we recommend that
you check to make sure it is intact and that you read the operating
instructions carefully before using it. The purchase receipt for this
product is to be retained and must be presented if making a claim under
the terms of the Smart Marketing Group (SMG) warranty. Bank account
statements are not acceptable for proof of purchase.

This warranty does not cover compressors intended for hire or use
in commercial applications or in commercial premises. The warranty
will under no circumstances extend to reimbursement or payment of
damages, whether direct, indirect or consequential. The warranty is void
if there is evidence the compressors has been modified or tampered
with in any way or used with unauthorised accessories without our
consent.

SMG declines any responsibility or liability whatsoever arising from
misuse or abuse, negligent handling of the compressors or if the product
has not been installed or failure to comply with the relevant safety,
operating, setting and maintenance instructions (see further in this
manual).

The warranty does not extend to installation or disconnection costs.

Any item sent freight forward/collect for repair will be refused. Warranty
repairs are free of charge, provided the appliance is delivered to our
service department or authorised service agent. The compressor will
need to be returned, adequately protected in a box. SMG will not be
responsible for any in-transit loss or damage. Assistance under the
warranty will only be made available if the request is made to our
customer service team on the contact numbers listed below and proof of
purchase is provided.

This is a repair only warranty you will need to take the compressor to the
authorised service agent after contacting our customer
service centre.

If the product includes various accessories or components, only the
defective accessory or component will be replaced or repaired.

SMG reserves the right to replace defective parts of the product with
parts and components of similar quality, grade and composition where
an identical part or component is not available.

Products presented for repair may be replaced by refurbished products
of the same type rather than being repaired. Refurbished parts may be
used to repair the products.

Damage caused by third party accessories is not covered
under this warranty.

Damage caused to attached equipment or third party accessories will
not be covered under this warranty.

Rust and corrosion are not covered under this warranty.

If a warranty fault is found the freight cost will be credited to the owner.
If no fault is found the product will be returned and any costs associated
with the service will be charged to the owner.

Blockages caused by spider webs, insects, dirt, accumulated dust,
incorrect fuel or incorrectly mixed 2-stroke fuel are not covered by
warranty. SMG reserves the right to replace or repair the appliance
within the warranty period. Parts found to be defective due to a
manufacturing default will be replaced free of charge.

In the event of SMG choosing to replace the appliance, the warranty will
expire at the original date of purchase. If no warranty fault is found the
owner will be advised and the product will be returned and any costs
associated with the service will be charged to the owner.

Our goods come with guarantees that cannot be excluded under the
Australian Consumer Law. You are entitled to a replacement or refund
for a major failure and for compensation for any other reasonably
foreseeable loss or damage. You are also entitled to have the goods
repaired or replaced if the goods fail to be of acceptable quality and the
failure does not amount to a major failure. The benefits of this warranty
are in addition to any rights and remedies imposed by Australian State
and Federal legislation that cannot be excluded.

In New Zealand, this SMG warranty is in addition to the conditions
and guarantees which are mandatory as implied by the New Zealand
Consumer Guarantee Act 1993.For service, spare parts or product
information please contact customer service:

Australia: 1300 660 457

New Zealand: 0800 474 876

CONTACT DETAILS

Smart Marketing Group Pty Ltd

33-35 Lionel Road, Mt. Waverley

Victoria 3149, Australia.

Tel [phone]

Fax [phone]

[e-mail]

COMPLETE WARRANTY STATEMENT – COMPRESSOR GROUP

5

LUBRICATION OF COMPRESSOR

Before attempting to operate this air compressor the transport plug must
be removed, thrown out and replaced with the oil breather. Check the
oil level to ensure the level is to the top of the red dot on the sight glass;
refer to page 10 for complete details and diagram. Failure to do these
may result in damage to the air compressor and / or injury to the user.

PLEASE follow the instructions noted on page 10 on changing the
transport plug to the oil breather.

ASSEMBLY

This compressor MUST be fully assembled by you prior to use. Failure
to do so will result in the warranty being VOID. Failure to fully assemble
this compressor may also result in personal injury.

SAFETY

Before attempting to operate this air compressor the following basic
safety precautions should be taken to reduce the risk of fire, electric
shock and personal injury. It is important to read the instruction manual
and to understand applications, limitations and potential hazards
associated with the air compressor. This air compressor is not intended
for use by persons (including children) with reduced physical, sensory
or mental capabilities, or lack of experience and knowledge, unless they
have been given supervision or instruction concerning the use of the
appliance by a person responsible for their safety.

BEWARE OF CHILDREN AND PETS

Children and pets should be kept out of the work area. Children
should not be allowed to touch or operate the air compressor,
tools or extension cords. This air compressor is not designed for
use by young children or infirm persons without supervision. The
air compressor and tools should be kept out of reach of children,
preferably stored or locked in a secure cabinet or room when not
in use.

WORK AREA

Work areas and benches should be kept tidy. Cluttered benches and
work areas can cause accidents. Floors should be kept clean and free
from rubbish. Special care should be taken when the floor is slippery
due to sawdust or wax. Always leave sufficient distance, at least 5
metres between the air compressor and the work area, especially when
using tools designed for sanding or spraying liquids.

WORK ENVIRONMENT

Do not expose your air compressor to rain or use in damp or wet
conditions. Keep the work area well lit. Always ensure your compressor
is level and stable. Using your compressor on unlevel or unstable
ground may cause a lack of lubrication and the pump to seize, this
damage will not be covered under warranty.

GUARD AGAINST ELECTRIC SHOCK

Avoid body contact with earthed or grounded surfaces (e.g. pipes and
refrigerators).

DO NOT FORCE AIR COMPRESSORS

The air compressor will do a better, safer job and give you much better
service if it’s used at the duty cycle for which it was designed. The
duty cycle will only take effect after the initial (1st ) tank fill for the day.
This air compressors duty cycle is 75%. Duty cycle is the proportion of
time during which the air compressor is operating compared with not
operating. For example a 75% duty cycle could mean after 45 seconds
of operation, motor pumping, the air compressor must be left for 15
seconds resting, motor not pumping. When the motor is pumping the
attached air tool can not be used. Only use the attached air tool while
the compressor is not pumping. Stop using the attached tool as soon as
the air compressor starts pumping.

USE THE RIGHT TOOL

Select the right tool for the job. Do not use a tool for a job for which it
was not designed. Do not force a small air compressor to do the job
of a heavy–duty air compressor. Do not use the air compressor for
purposes not intended.

6

DO NOT ABUSE THE POWER CORD

Never yank or pull on the power cord to disconnect it from the mains
supply socket. Never carry or pull your air compressor by its power
cord. Keep the power cord away from heat, oil, solvents and sharp
edges. Regularly check the plug and cord and if damaged have it
replaced by an authorised service facility.

EXTENSION CORDS AND REELS

This air compressor MUST be plugged directly into a 240V AC wall
socket.

This air compressor is NOT designed to be run off an extension cord/lead. If you
need extra distance do NOT use an extension cord, USE A LONGER AIR HOSE.

The use of extension cords may cause power voltage loss and will result
in damage to the motor. This will NOT be covered under warranty.

SECURE THE WORK PIECE

Whenever possible secure the work piece using clamps or a vice. It is safer
than using your hands or feet and leaves both hands free to control the tool.

HOT COMPONENTS

Beware many of the components will get hot during use. Never touch
any of the metal pipes, pump or motor as these may burn.

MAINTAIN YOUR AIR COMPRESSOR WITH
CARE

Follow the instructions for lubricating and changing accessories. Check
the air compressor power cord periodically and if damaged have it
replaced by an authorised service facility. Keep handles clean, dry and
free from oil and grease. Ensure that ventilation slots are kept clean
and free from dust at all times. Blocked ventilation slots or air filter can
cause overheating and damage to the motor and this will not be covered
under warranty.

DISCONNECT AIR COMPRESSOR

Ensure that the air compressor is disconnected from the mains supply
when not in use, before servicing, lubricating, making adjustments or
when changing any accessories.

REMOVE ADJUSTING KEYS

AND WRENCHES

Form the habit of always checking to see that any adjusting keys or
wrenches have been removed from the air compressor or attached air
tools before operating.

AVOID UNINTENTIONAL STARTING

Ensure that the switch is in the ‘OFF’ position before plugging the
air compressor into the mains supply.

PROTECT FURNISHINGS

If using the air compressor inside your house, protect furnishings
and floors with a suitable dust sheet.

FIRE PRECAUTIONS

When using the air compressor inside your house or workshop general
fire precautions should be observed. As a precaution it is recommended
that an expert is consulted on obtaining and using a suitable fire
extinguisher.

CLEANING YOUR AIR COMPRESSOR

Always disconnect your air compressor from the mains power supply
before you commence cleaning. Always ensure that your air compressor
has cooled, about one (1) hour, before cleaning and storing. When
cleaning your air compressor use only a damp soft cloth. NEVER use
liquid or solvents of any type.

7

WARNING

Do not attempt to modify the air compressor in any way; this will VOID your warranty.

The use of any attachment or accessory other than those recommended in this instruction manual could result in damage to the air compressor
and could cause injuries to the operator.

This electric air compressor complies with Australian / New Zealand and International standards and safety requirements. Repairs should only
be carried out by qualified persons using original spare parts. Failure to do so may result in considerable danger to the operator.

CHECK DAMAGED PARTS

Before using the air compressor it should be carefully checked to
determine that it will operate properly and perform its intended function.

Check for the correct alignment of moving parts ensuring that they do
not bind. Check for broken or missing parts and have them replaced or
repaired at an authorised service facility. Check any other condition that
may affect the operation of the air compressor. A guard or any other
part of the air compressor that is damaged should be properly repaired
or replaced by an authorised service facility unless otherwise indicated
in this instruction manual.

Any switch that does not operate correctly must be replaced by an
authorised service facility.

DO NOT use the air compressor if the ‘ON / OFF’ button does not
turn the air compressor ‘ON’ and ‘OFF’.

PERSONAL SAFETY

Clothing

Do not wear loose clothing, jewelry or anything that could get caught in
moving machinery.

Hair

Long hair should be tied back or contained in a protective covering.

Eye Protection

The use of safety goggles is highly recommended (normal glasses
are not sufficient for eye protection) when using an air compressor.
Prescription glasses do not have safety lenses.

Footwear

Where there is the risk of heavy objects or if there is a risk of slipping on
wet or slippery floors, suitable non–slip safety footwear should be worn.
Protect your feet from dropping accidents.

Ear Protection

The use of ear protection is highly recommended when using air
compressors. The continual noise may damage your ears.

Respiratory Protection

When operating any machinery that creates dust or when spray
painting, an approved dust / filter mask must be worn. When machining
concrete, man made fibres, especially MDF (Medium Density Fibre
board), the resin used in these materials can be hazardous to your
health. Use an approved face mask with replaceable filter.

Do Not Over Reach

Do not over reach. Keep a proper footing and maintain your balance at
all times. Avoid using abnormal stances and awkward body positions.

Stay Alert

Watch what you are doing, use common sense, and never operate an
air compressor when you are tired, drinking alcohol, taking drugs or if
taking medication that causes drowsiness.

8

SPECIFIC SAFETY INSTRUCTIONS

Warning! Do not use the air compressor in areas where there is a risk

of explosion or fire from combustible materials. The sparks generated
from certain tools attached to air compressor can ignite combustible
materials as well as flammable liquids, paint, varnish, petrol,
flammable gases and dust of an explosive nature. As a precaution it is
recommended that you consult an expert on a suitable fire extinguisher
and its use.

• Initially remove the transport plug and replace with the oil
breather BEFORE using the first time, see page 10.

• Do not attempt to modify the air compressor, guards or the
supplied accessories in any way.

• Domestic air compressors are designed for intermittent
operation. Ideally a 75% duty cycle. (Meaning. 45 seconds
ON motor pumping and 15 seconds OFF, motor not pumping).
When the motor is pumping the attached air tool can not be
used. Only use the attached air tool while the compressor is
not pumping.

• Stop using the attached tool as soon as the air compressor
starts pumping.

• Always check the oil level before use. The oil level should be
above the red dot on the sight glass.

• Fully assemble compressor before use.

• Always ensure your compressor is level and stable. Using your
compressor on unlevel or unstable ground may cause a lack of
lubrication and the pump to seize, this damage will not be covered
under warranty.

• Never run this compressor without the wheels and/or rubber
stopper (s) being correctly fitted.

• Never use an extension cord with this compressor always use
a longer air hose.

• Never connect to a generator which does not produce sufficient
power, at least 3500W and has pure sine wave power output.

• This air compressor has a maximum operating pressure of
10BAR (145PSI). Always regulate the outlet pressure to match
your air tools operating pressure noted in your air tools
instructions

• Domestic air compressors are not designed for industrial / commercial
applications.

• Domestic air compressors are not designed for continuous running.

• Avoid touching the pump area as it can become very hot and may
burn.

• Ensure that the air compressor is disconnected from the mains supply
when not in use, before servicing, lubricating, making changes and
when changing attachments such as air hoses / tools.

• Always use the correct type of tool for the operation to be carried out.

• Never use the air compressor if any part of the unit is damaged. Always
have the air compressor serviced by an authorised service agent.

• Always wear safety eye, ear and respiratory protection when operating
the air compressor.

• Allow the tank to completely fill before using the air compressor.

• If the air compressor makes an unfamiliar sound or vibrates
excessively, switch the air compressor ‘OFF’ immediately and
disconnect from the mains power supply. Investigate the possible
cause or consult your authorised service facility.

• Always move the air compressor using the handle and wheels.

• Always use the air compressor on stable ground.

• This air compressor is designed to compress normal air. Never use to
compress any other type (s) of gases.

• Never direct the jet of air or other liquids / gases towards your body,
other persons or animals.

• Never direct the jet of air or other liquids / gases towards this air
compressor.

• This air compressor is not suitable for pharmaceutical, food or sanitary
purposes.

• This air compressor is not to be used to for filling scuba or oxygen air
bottles or tanks.

• Always follow the instructions relating to the tools attached to this air
compressor.

ELECTRICAL DATA

IMPORTANT

This air compressor is fitted with a sealed electrical connection plug that is compatible with the mains power supply for Australia / New Zealand
and meets the requirements of Australian Standards. This air compressor must be connected to a supply voltage that is equal to that stated
on the rating label. If the mains power connection plug or power cord becomes damaged it must be replaced with a complete assembly that is
identical to the original, and this must be replaced by an authorised service centre. Always follow the Australian / New Zealand requirements for
connection to the mains supply. If in doubt always consult a qualified electrician.

9

COMPONENTS AND CONTROLS

Pic. 1

1. Oil fill and breather

2. Oil sight glass

3. Oil drain bolt

4. Rear handle

5. Tank

6. Wheels

7. Tank drain tap

8. Twin rubber stoppers

9. Tank pressure gauge - large

10. Outlet pressure gauge - small

11. Front handle (Large and small)

12. Air tap – Air outlet

13. Outlet pressure regulator

14. Pressure switch

15. On / Off button – red colour

16. Safety Valve

17. Air filter – metal (Not shown)

18. Transport Plug (Not shown)

PIC. 1

1

2

8

12

13

14

15

3

9

10

11

9

10

13

15

16

12

11

5

6

4

7

10

OPERATING INSTRUCTIONS

Unpacking

Carefully unpack your air compressor. This air compressor is bulky and
heavy, two (2) person lift required. Dispose of all packing material in an
environmentally responsible manner.

Assembly

Your air compressor requires minor assembly before initial operation. Check
that you have all required components required for assembly and initial use.

Your compressor is filled with oil do not tip to assemble.

Oil Breather:

To fit the oil breather:

1. Remove the transport plug and throw away, see Pic. 2.

2. Screw in the oil breather, see Pic. 2.

Lubrication:

Warning: Your air compressor IS FILLED with OIL!

To check the oil level:

1. Always check the oil level when the air compressor is on flat and
level ground.

2. To confirm the oil level lift the back, wheel end, up about 20cm, hold
for about 1 minute and place back on ground.

Look at the sight glass and ensure the oil is above the red dot on the sight
glass, as per the “OIL LEVEL GAUGE” label, see Pic. 3 and Pic. 4.

To add oil, if required, additional oil not included:

1. Remove oil breather.

2. Add oil, SAE30 to at least the top of the red dot, see Pic. 4.

3. Oil level will take about 1 minute to drain down and settle.

4. Check oil level in sight glass, see Pic. 3. Re-check and top up if required,
until level is correct.

WARNING

Do not attempt to operate this compressor until it is fully
assembled.

Damage caused due to incomplete assembly will not be covered
under warranty.

Ensure the air compressor is disconnected from the power supply
before carrying out any assembly, maintenance or adjustments
on the machine.

Never under fill or over fill with oil.

PIC. 2

Screw in oil

breather

Remove

and discard

transport plug

PIC. 3

Oil level should be to

the top of the red dot

on the sight glass

as per the label

PIC. 4

11

PIC. 5

PIC. 6

PIC. 7

RUBBER STOPPER

To attach the rubber stoppers to the bracket located on the bottom of
the tank;

1. Undo the nut and remove the washers.

2. Push through the bracket and replace the washer.

3. Tighten the nut, Pic. 5.

WHEELS

1. Insert a bolt through the wheel.

2. Push through the tank wheel bracket.

3. Tighten the nut, Pic. 6.

HANDLE

1. Loosen bolts in tubes welded to the tank.

2. Push handle into tubes welded on the tank.

3. Tighten the bolts to hold handle in place, Pic. 7.

Slide handle
into tubes

Tighten bolts to hold

handle

12

PIC. 8

AIR FILTER

The supplied air filter must be used.

Failure to do so may result in irreparable damage and will void the
warranty, Pic. 8

To install:

1. Carefully screw supplied air filter into the threaded hole on the top
of the pump head. This only needs to be done up by hand. Do not
use tools to tighten air filter.

NOTE: Do not OVER TIGHTEN as this may damage the air filter or
cylinder head which will NOT be covered under warranty.

STARTING AND STOPPING YOUR AIR
COMPRESSOR

Pic. 9

NOTE: Always ensure that you plug your air compressor into a standard
240V AC power point. Never use an extension cord as this can lead to
a voltage drop which may cause power loss and over heating. Use a
longer air hose if you need to get closer to your work area.

Always start and stop the compressor using the ON/OFF button
on the Pressure Switch (Pic. 1 Item 1 and 14 as well as Pic. 9).
Damage caused by not using this button will not be covered by
warranty.

To turn your air compressor ON;

Lift up the red ON / OFF button on top of the pressure switch

To turn your air compressor OFF;

Push down the red ON / OFF button on top of the pressure switch

PIC. 9

Push button
down for off

Lift button

up for on

13

RUNNING IN YOUR NEW AIR COMPRESSOR

Before running in ensure that the following has been
completed:

1. The transport plug has been removed and discarded,
see pic. 2 page 10.

2. The oil breather has been fitted, see pic 4. page 10.

3. Oil level is correct, see page 10.

4. The air compressor has been fully assembled, see pages 10 – 12.

Your new air compressor requires running in:

1. Plug the power cord into a standard 240V AC power point

2. Open the air tap

3. Open the tank drain tap

4. Start the air compressor using the ON / OFF button

5. Run the air compressor for approximately 1 minute

This ensures that the air compressor is fully lubricated under no load.

After the 1 minute stop the air compressor using the ON / OFF button.
Allow to cool approximately 10 minutes. Recheck the oil level and top up
if needed, additional oil, SAE30, not included.

Before starting your air compressor again ensure:

1. Air tap is closed

2. Tank drain tap is closed

USING THE AIR COMPRESSOR

Before starting run through this simple list:

1. Transport plug removed and discarded, see Pic. 2, page 10.

2. Oil breather fitted, see Pic. 2, page 10.

3. Oil level – CORRECT (top of red dot). Please refer to diagram, Pic.
4, page 10.

4. Air tap – CLOSED

5. Drain tap – open and drain tank

6. Drain tap – close fully

7. Check power lead for any damage. If damaged have replaced by
an authorised service centre.

8. Plug air compressor into a standard 240V 10Amp AC power point
and turn ON.

9. Lift the air compressor red button to turn ON, see page 12, Pic. 9.

10. Allow the air compressor to fill the air tank.

11. Turn the air compressor OFF.

12. Turn the power point OFF and disconnect the power lead from the
power point.

13. Connect your air hose and air tools.

14. Reconnect to the power lead to the power point and turn ON.

15. Turn your air compressor ON.

16. You begin using the connected air tools the air compressor will
start and stop without warning. This is controlled by the pressure
switch. These pressure settings are factory set and should not be
changed.

Pumping starts at (minimum) 115PSI and stops at (maximum) 145PSI.
Once the initial pump up stage has finished you can adjust the outlet
air pressure to the tools recommended working pressure and open the
air tap fully.

NOTE! Maximum pressure is 10BAR (145PSI), check tool
operating pressure before connecting and operating your air
tool.

14

PIC. 10

The configuration of tools and accessories can be varied to suit your
particular requirements. A basic recommended set up is shown
in Pic. 10 (accessories not included).

When you have finished using your air compressor
follow these simple steps:

1. Turn your air compressor OFF, using the ON/OFF button.

2. Turn the power point OFF and disconnect the power lead.

3. Disconnect your air tools and air hose.

4. Clean your air hose and air tools.

5. Store your air hose and air tools in a secure well ventilated cabinet.

6. Slowly open the tank drain tap, see page 15. This allows excess air
and moisture, water, to vent.

7. Leave the tank drain tap open. This allows any moisture to drain
while the air compressor is stored.

15

ADJUSTING THE PRESSURE

To adjust the outlet air pressure, use the red coloured regulator knob
and check the pressure on the outlet pressure gauge, Pic. 11.

If the pressure needs to be lower, turn anti clockwise.

If the pressure needs to be higher, turn clockwise.

Use the gauge to ensure you set the correct working pressure.

Note: Different air tools require different operating pressures. Always
check with the tool manufacturer if unsure.

NOTE! Maximum pressure is 10BAR (145PSI). Check tool
operating pressure before connecting and operating your air
tools.

SAFETY VALVE

Pic. 12

NOTE: When checking the safety valve ALWAYS wear safety glasses.

To check the operation of the safety valve the air tank will need to
be full. Gently pull the ring outwards. This should release air under
pressure. Release the ring and this should stop the air out flow once the
tank pressure has dropped.

If the safety valve does NOT work in this manner, STOP the air
compressor immediately and have the air compressor
checked / serviced by an authorised service centre.

PIC. 11

PIC. 12

Tank pressure

gauge

Pull to check

operation

Regulator

Outlet tap

Outlet pressure

gauge

16

PIC. 14

DRAIN TAP

Pic. 14

After use open the drain tap to drain excess air and any moisture. The
excess air will also help purge the moisture. Leave the drain tap open
when air compressor is not in use, so any moisture can continue to drain

To open the drain tap pull the lever down to vertical.

To seal the drain tap push the lever up to horizontal.

NOTE: Remember to seal the drain tap before starting the compressor.

PIC. 13

AIR TAP

Pic. 13

The air tap will need to be opened to allow the air to flow to the attached
air tool.

To open air tap rotate the handle so that it lines up with the fittings and
hose, not supplied.

To close air tap rotate the handle so that it is at 90º to the fittings and
hose, not supplied.

NOTE! This air compressor has a maximum pressure of 10BAR
(145PSI), always regulate the air pressure to match your air tool.
Different air tools require different operating pressures. Always
check with the tool manufacturer if unsure.

Closed tap

Drain Tap Sealed

Open tap

Rotate tap handle to open/close start/stop the air

supply to your attached tool

OR

To close and seal push lever up Right or left

To open and drain pull lever down

Drain tap opened un-sealed

17

If your compressor does not start

• Check that you have plugged the power lead into a standard
240V 10Amp power point and turned the switch ON.

• Check that you have turned the air compressor ON/OFF switch
ON.

• The air tank may be full. Use your air tool and the air compressor
should start when the pressure decreases to 115PSI.

If your compressor does not build
up pressure

• Check that the tank drain tap is sealed.

• Check that the air tap is closed.

If your compressor smells like burnt oil

• Check the oil level as it may be low

• Compressor is being used beyond its 75% duty cycle. Allow to
cool for 30 minutes before reusing compressor. Stay within the
75% duty cycle (refer to pages 5 and 8).

If these tips do not work please have your unit checked by an authorised
service centre.

Call Smart Marketing Group for your closest centre,

Aust. 1300 660 457 N.Z. 0800 474 876.

PIC. 15

MAINTENANCE

Daily

Before use

1. Seal the tank drain tap, see Pic.14.

2. Check the oil level, see page 10, Pic. 4.

3. Check safety valve operation, see page 14, Pic. 12.

After use

1. Open the tank drain tap, see Pic.14.

2. Wipe down the air compressor.

3. Store safely and securely.

Every 50 Hours

1. Replace the air filter.

2. Drain oil completely and replace with fresh oil

To drain:

a. Loosen and remove the drain bolt, Pic. 15 and drain oil into a

funnel / bottle and dispose of in an appropriate manner.

b. Once drained replace and tighten the drain bolt.

c. Wipe up any oil spills.

d. Fill up to the top red dot on the sight glass with fresh clean oil.

Refer page 10 for “To Add Oil, if Required” details. Refer to
diagram Pic. 4, page 10.

NOTE: Use oil type SAE30.

Remove oil drain

bolt and drain used

oil into funnel.

Replace and

thighten oil

drain bolt

TROUBLE SHOOTING

18

PARTS DIAGRAM

Part Description Qty SMG Part No.

1 Cylinder Head 1 95 BRC95CH

2 Oil Breather 1 95 BRC95OB

Sight Glass Seal 1 95 BRC95OLSG

Sight Glass 1 95 BRC95OLSG

3 Exhaust Elbow 1 95 AC6168EE

4 Air Filter 1 95 BRC95AF

7 Exhaust Tube 1 95 AC6168ET

7 Exhaust Tube Nut 2 95 AC6168ET

11 Wheel 2 95 AC6168WH

12 One Way Valve 1 95 BRC95OWV

13 Handle 1 95 AC6158TH

14 Drain Tap 1 95 BRC95DT

15 Cushion Foot 2 95 BRC95RS

15 Nut 2 95 BRC95RS

Part Description Qty SMG Part No.

15 Washer 2 95 BRC95RS

15 Screw 2 95 BRC95RS

16 Unloading Tube Nut 2 95 AC6168UT

16 Unloading Tube 1 95 AC6168UT

17 Pressure Gauge Large 1 95 BRC95TPG

21 Pressure Gauge Small 1 95 BRC95OPG

22 Regulator Dual Tap 1 95 BRC120OPRD

23 Outlet Tap 2 95 BRC95OT

24 Connector 1 95 BRC95PTC

25 Safety Valve 1 95 AC6168SPV

26 Pressure Switch 1 95 BRC95PS

27 Bolt 2 95 BRC120WHB

27 Screw Nut 2 95 BRC120WHB

19

TECHNICAL INFORMATION SUGGESTED APPLICATIONS

You may use most light duty air tools with this compressor.

Some examples of light duty tools are;

• Tyre Inflator

• Blow Gun

• Engine Cleaning Gun

• C Bradder

• T-Nailer

• Low Pressure Spray Gun

• Gravity Feed Spray Gun

• Air Hammer

• Sandblaster

This light duty air compressor is NOT recommended for use with a
finishing spray gun or high pressure spray gun.

Specifications

Air Compressor AC6168

Voltage 240V AC ~ 50Hz

Motor Electric 2 ½ Hp

Wattage 1950W

No Load Speed 2800 RPM

Free Air Delivery (FAD) 155 L per minute*

Tank Size 40 L

*

For any queries or assistance call

Customer Service

AUST. 1300 660 457

NZ 0800 474 876

Hours of operation:

Monday to Friday 8.00am - 5.00pm AEST

Do not return to place of purchase.

Keep your purchase receipt, this will be required to

make any claims under the 24 month warranty.