Stanley 83KM-93KM, 85KM-95KM Installation Instructions Manual

Installation Instructions for 83KM/93KM– 85KM/95KM IDH Max Cylindrical Locks

Overview

The 83KM/93KM–85KM/95KM IDH Max Cylindrical Lock provides the following features in an integrated lock, eliminating the need to install separate sensors in and around the door frame:

■ electrified locking mechanism

■ electronic token reader

■ integrated trim

■ door status detection

■ ability to exit without triggering an alarm

■ compatibility with varied access control panels/

reader interfaces.

Note: For a list of compatible access control panels/ reader interfaces, contact your local Stanley® representative.

A panel interface module is provided with the lock. The panel interface module receives token data and lock sensor data from the lock through an RS-485 connection. It translates this data into parallel signals, which it sends to the access control panel/reader interface. The panel interface module also translates control signals received from the access control panel/reader interface and sends them to the lock.

The figure below shows the relationship between the components in the IDH Max system.

Contents

These installation instructions describe how to install, wire, and configure the components provided with your 83KM/93KM–85KM/95KM IDH Max Cylindrical Lock. The following topics are covered.

Site survey Components checklist Special tools checklist Preparing the door and door jamb Installing the lock Completing the installation at the door Installing the panel interface module Testing the installation Troubleshooting the installation

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Power (2)

Power supply

RS-485 Communication (2)

Field wire

harness

Wire transfer hinge

Lock

Panel interface module

Door status (2)

Communication tamper (2)

Power (2)

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Sounder (2)

Reader LED (2)

Token data (2)

Strike (2)

RQE status (2)

Card present (1)

Power supply

Access control panel/ reader interface

Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Components checklistSite survey

Use the following survey to record information about the installation site. You need this information to determine field wiring needs, select a power supply, and determine how to prepare the door for the lock.

Lock information

Lock function:

❑ DDEL–Electrically locked ❑ DDEU–Electrically unlocked

Power source for lock:

❑ Separate power supply ❑ Power provided through panel interface module

Power source for panel interface module:

❑ Separate power supply ❑ Power provided through access control panel

Distance of lock site from lock power source:

feet

Distance of lock site from panel interface module site:

feet

Door information

Door handing and bevel:

❑ Left hand (LH) ❑ Left hand, reverse bevel (LHRB) ❑ Right hand (RH) ❑ Right hand, reverse bevel (RHRB)

Door thickness:

inches (1 3/4″ – 2 1/4″ ; 1 3/8″

with spacer)

Environment information

Ambient temperature:

❑ Is within specifications. See the tables below.

This product meets the following Locked Door Outdoor test requirements for ANSI/BHMA 156.25:

Side of door Range

Inside +66°F to +74°F (+19°C to +23°C)

Outside –31°F to +151°F (–35°C to +66°C)

This product meets the following Full Indoor test requirements for ANSI/BHMA 156.25:

Side of door Range

Inside and outside +32°F to +120°F (0°C to +49°C)

Use the following checklist to make sure that you have the items necessary to install the components provided with your 83KM/93KM–85KM/95KM IDH Max Cylindrical Lock.

Components provided in the box:

❑ Chassis with outside knob/lever and outside rose liner

assembly

❑ Fire plate assembly with field wire harness, PCB board

and holders

❑ Top and bottom inside covers ❑ Inside rose liner with RQE feature ❑ Outside escutcheon assembly ❑ Inside knob/lever ❑ Throw member package ❑ Latch ❑ Door status switch & magnet assembly ❑ Plastic bushing package ❑ Hub washers ❑ Trim hole insert package ❑ Escutcheon screw package ❑ Panel interface module ❑ Strike package ❑ Bar code ID sticker (for your records)

Other items you’ll need:

❑ Power supply for one IDH Max Cylindrical Lock (if

you’re providing a separate power supply): regulated; 12 volts DC at .85 amps

Note: If you intend to power more than one lock with the same power supply, calculate the amperage for the power supply by multiplying 0.85 by the number of IDH Max Cylindrical Locks (1.1 by the number of IDH Max Mortise Locks).

❑ Power supply for the panel interface module (if you’re

providing a separate power supply): 12 volts DC at

0.1 amp

❑ Wire transfer hinge: 8 conductors min.; 28 AWG min.

continued

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Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Components checklist Special tools checklist

❑ Field wiring for power connections between the lock

and power supply or the lock and panel interface module.

❑ If you’re powering the lock(s) through the panel

interface module, calculate the total length of the power wire run by summing:

■ The distance from the power supply to the panel

interface module.

■ The distance from the panel interface module to

the first door.

■ If powering more than one door daisy-chained to

the same power supply, add the total distance of the power runs between the doors.

❑ If you’re powering the lock(s) using a separate power

supply, calculate the total length of the power wire run by summing:

■ The distance from the power supply to the first

door.

■ If powering more than one door daisy-chained to

the same power supply, add the total distance of the power runs between the doors.

❑ Refer to the table below to determine the minimum

wire gauge based on the number of doors sharing the power supply and the total length of the wire run.

Use the following checklist to make sure that you have the special tools necessary to install the components provided with your 83KM/93KM–85KM/95KM IDH Max Cylindrical Lock.

❑ Three (3) to four (4) foot, 3/8″ drill bit ❑ KD303 Drill jig ❑ T20 TORX® bit driver (only used for security screw

option)

†

Maximum wire length based on

no. of doors daisy-chained to power supply

250 feet 125 feet 75 feet 60 feet 18 AWG

400 feet 200 feet 130 feet 100 feet 16 AWG

600 feet 300 feet 185 feet 150 feet 14 AWG

❑ Field wiring for RS-485 communication connections

Minimum

wire gauge1 door 2 doors 3 doors 4 doors

between the lock and panel interface module (4000 feet maximum): Category 5, shielded twisted pair; 24 AWG min.

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† TORX is a registered trademark of the Camcar

Division of Textron.

Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Preparing the door and door jamb

1 Position template and mark drill points

Note: If the door is a fabricated hollow metal door, determine whether it is properly reinforced to support the lock. If door reinforcement is not adequate, consult the door manufacturer for information on proper reinforcement. For dimensions for preparing metal

Installation template

Horizontal centerline of lock

Figure 1 Positioning the template

doors, see the W14 Template—Installation Specifications for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks.

Note: If the door is a LH or RH door, mark the inside of the door. If the door is a LHRB or RHRB door, mark the outside of the door.

For uncut doors and frames

1 Measure and mark the horizontal centerline of the

knob/lever (the centerline for the chassis hole) on the door and door jamb. Mark the vertical centerline of the door edge.

Note: The recommended height from the floor to the centerline of the lock is 38″ .

2Fold the

W16 Template—Installation Template for

83KM/93KM IDH Max Cylindrical Locks

line and carefully place it in position on the high side of the door bevel.

Note: For steel frame applications, align the template’s horizontal centerline for the latch with the horizontal centerline of the frame’s strike preparation.

3 Tape the template to the door. 4 Center punch the necessary drill points. Refer to the

instructions on the template.

For doors with standard cylindrical preparation

1 Fold the

W16 Template—Installation Template for

83KM/93KM IDH Max Cylindrical Locks

line. Looking through the hole from the opposite side of the door, align the template so that you see the template outline of the 2 1/8″ diameter hole.

2 Tape the template to the door. 3 Center punch the necessary drill points. Refer to the

instructions on the template.

on the dashed

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Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Preparing the door and door jamb

2 Drill holes and mortise for latch face

1 Drill the holes listed below:

■ upper and lower trim holes

—5/8″ diameter —through door

■ door status switch & LH/LHRB reader wire hole

—7/8″ diameter —through door

■ field harness & RH/RHRB reader wire hole

—7/8″ diameter —through door

■ door status switch hole

—1″ diameter —meets door status switch & LH/LHRB reader wire

hole

■ solenoid wire hole

—3/8″ diameter —through door —before drilling chassis hole

■ chassis hole

—2 1/8″ diameter —through door —after drilling solenoid wire hole

■ latch hole

—1″ diameter —meets chassis hole

Note 1: To locate the center of a hole on the opposite side of the door, drill a pilot hole completely through the door.

Note 2: For holes through the door, it is best to drill halfway from each side of the door to prevent the door from splintering.

2 Mortise the edge of the door to fit the latch face.

Upper trim hole

Door status switch hole

Latch hole

Latch face mortise

Field harness & RH/RHRB reader wire hole

Door status switch & LH/ LHRB reader wire hole

Solenoid wire hole

Chassis hole

Lower trim hole

Inside of door

Figure 2 Drilling holes and mortising for the latch face

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Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Preparing the door and door jamb

3 Drill hole for field wire harness

Hinge mortise

Hole through door

Door status switch hole

Caution 1: Check with your local fire marshal before drilling a fire-rated door. Drilling through a fire-rated door may void the fire label.

Caution 2: Drill carefully through the door, making sure the drill does not break through the face of the door.

1 Remove the hinge nearest to the door status switch

hole.

2 Using a three (3) to four (4) foot drill bit, drill a 3/8″

diameter hole through the door, from the bottom of the door status switch hole to the center of the hinge mortise.

Note: It may be easier to drill halfway from each side of the door.

Inside of door

Figure 3 Drilling the hole for the field wire harness

Holes for splice connectors

Field wiring (2 power & 2 communication)

4 Prepare for wire transfer hinge and run

field wiring

1 Drill a wire access hole through the frame side of the

hinge mortise

2 Drill holes (or pockets) for the splice connectors in the

frame and door. Refer to the hinge manufacturer’s specifications for the hole location.

3 De-burr the holes to prevent damage to the hinge

leads.

4 Run the power field wiring from the location for the

lock’s power supply to the location for the wire transfer hinge.

Note: For an overview of the system, see the figure on page 1. For specifications for power and communication field wiring, see Components checklist, on page 2.

5 Run the communication field wiring from the location

for the panel interface module to the location for the door transfer hinge.

6 Pull the field wiring down the wall and through the

access hole in the frame.

Door frame Door

Figure 4 Preparing for the wire transfer hinge

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Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Preparing the door and door jamb

5 Install latch

1 Install the latch in the door.

Note: The latch tube prongs should be centered and should project into the chassis hole.

2 Check that the door swings freely.

Latch tube prong

Latch

6 Use drill jig to drill through-bolt holes

(9KW only)

1 Press the drill jig (KD303) onto the door, engaging it

with the latch tube prongs. Make sure the front edge of the jig is parallel with the door edge.

2 Drill the through-bolt holes (5/16″ diameter) halfway

into the door.

3 Turn the drill jig over and repeat steps 1 and 2 from the

opposite side of the door. Note: Replace the drill jig after 10 door preparations.

Chassis hole

Inside of door

Figure 5 Installing the latch in the door

Drill upper throughbolt hole.

Latch tube prongs

Drill lower throughbolt hole.

Inside of door

Figure 6 Installing the drill jig and drilling the

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through-bolt holes

Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Preparing the door and door jamb

Hinge mortise

Field harness & RH/RHRB reader wire hole

Field wire harness

7 Pull field wire harness through door.

1 Route the field wire harness (connected to the PCB)

through the wire routing hole in the fire plate and into the hole drilled through the door to the hinge mortise.

2 From the latch edge of the door, fish the field wire

harness through the door to the hinge mortise.

3 Make sure there are 3 to 4 inches of slack in the field

wire harness to allow access to the control electronics circuit board in the inside trim.

Inside of door

Fire plate with PCB

Figure 7 Pulling the field wire harness through the

door

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Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Preparing the door and door jamb

8 Install door status switch and magnet

1 On the door jamb, mark the drill point for the

1″ diameter magnet hole. This hole should be directly opposite the door status switch reader wire hole when the door is closed.

2 Drill a 1″ diameter hole for the magnet, at least

1 3/4″ deep.

3 Insert the magnet in the hole. 4 Insert the door status switch assembly into the door

status switch hole in the edge of the door, feeding the connectors out the wire hole to the inside of the door, as shown in Figure 8.

9 Install strike box and strike plate

1 In alignment with the center of the latchbolt, mortise

the door jamb to fit the strike box and strike plate.

2 Insert the strike box and secure the strike with the two

screws provided.

3 Check the position of the deadlocking plunger against

the strike plate.

Caution: The deadlocking plunger of the latchbolt must make contact with the strike plate, as shown in Figure 9b. The plunger deadlocks the latchbolt and prevents someone from forcing the latch open when the door is closed.

Wire hole

Magnet

Door status switch

Door jamb

Inside of door

Figure 8 Installing the door status switch and magnet

Strike box

Strike plate

Deadlocking plunger

Strike plate

Figure 9b Aligning the deadlocking plunger with the

strike plate

Figure 9a Installing the strike box and strike plate

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Door jamb

Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Installing the lock & through-bolt trim

Knob/lever keeper

Insert screwdriver blade here.

Figure-8 core hole

Figure 10 Removing the outside knob/lever

2 1/4″ groove 2″

1 3/4″

Throughbolt stud

Hub face

10 Remove outside knob/lever

1 Insert the control key into the core and rotate the key

15 degrees to the right.

2 Insert a flat blade screwdriver into the figure-8 core

hole and into the knob/lever.

3 Press the screwdriver blade in the direction of the

arrow in Figure 10. Note: You cannot remove the knob/lever if the

screwdriver blade is inserted too far past the keeper.

4 Slide the knob/lever off of the sleeve.

Caution: Be careful that you do not disconnect the lever keeper spring.

11 Adjust for door thickness

1 Determine the door’s thickness. 2 Pull the rose locking pin and rotate the outside rose

liner until the proper groove on the through-bolt stud lines up with the hub face.

Note 1: Make sure that the locking pin fully locks into the rose liner.

Note 2: The lockset fits doors 1 3/4″ to 2 1/4″ thick. (A spacer is available for 1 3/8″ doors.)

Outside rose liner

Rose locking pin

Figure 11 Adjusting the rose liner for the door thickness

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Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Installing the lock & through-bolt trim

12 Install lock chassis and engage

retractor in latch

From the outside of the door, insert the lock chassis into the 2 1/8″ chassis hole, routing the solenoid wire through the notch.

Caution: Make sure that the latch tube prongs engage the chassis frame and that the latch tailpiece engages the retractor.

13 Install fire plate

Position the fire plate on the inside of the door so that the chassis fits through the square opening in the fire plate, as shown in Figure 13.

Retractor Latch tube

prong Latch

tailpiece

Latch tube prong

Chassis frame Notch

Chassis

Inside of door

Figure 12 Installing the lock chassis and engaging the

retractor in the latch

Fire plate

Figure 13 Installing the fire plate

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Inside of door

Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Installing the lock & through-bolt trim

14 Install through-bolts and RQE rose

liner

Solenoid wire

Rose liner

Through-bolt

Inside of door

Figure 14 Installing the through-bolts and rose liner

(9K shown)

1 Place the RQE rose liner on the chassis, aligning the

holes in the rose liner with the holes prepared in the door.

Caution: Make sure that there is clearance for the solenoid wire between the RQE rose liner and the door.

2 Install the through-bolts through the RQE rose liner

and door in the top and bottom holes.

3 Tighten the RQE rose liner on the door with the

through-bolts.

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Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Installing the lock & through-bolt trim

15 Install trim hole insert, bushing, and

hub washer

1 Insert the trim hole insert into the upper trim hole on

the outside of the door, as shown in Figure 15.

2 For LH and LHRB doors

Insert the bushing into the door status switch & LH/LHRB reader wire hole on the outside of the door, as shown in Figure 15.

For RH and RHRB doors

Insert the bushing into the field harness & RH/RHRB reader wire hole on the outside of the door.

3 On each side of the door, slide a hub washer over the

chassis sleeve so it rests on the hub.

Outside of door

Trim hole insert

Bushing

Hub

Hub washer

Note: You do not need to change the positions of the DIP switches on the control electronics circuit board located in the inside escutcheon.

■ By default, switches 1 through 5 are set to ON.

These switches are for possible future applications.

■ By default, switches 6 and 7 are set to ON for

automatic baud rate detection. This setting lets you determine the baud rate for communication between the lock’s control electronics circuit board and the panel interface module by setting DIP switches on the panel interface circuit board. (See page 22.)

■ Switch 8 is set to OFF for locks with a swipe-type

magnetic stripe card reader, a proximity reader, or a keypad reader; it is set to ON only for locks with an insertion-type magnetic stripe card reader.

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Solenoid wire

Hub

Hub washer

Inside of door

Figure 15 Installing the trim hole insert, bushing, and

hub washer

Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Installing the lock & through-bolt trim

Reader wire harness connector

Outside trim

Outside of door

Figure 16a Feeding the reader wire harness connector

through the wire hole

Control electronics circuit board

Reader wire harness connector

16 Connect reader wire harness

1 For LH and LHRB doors

From the outside of the door, feed the reader wire harness connector through the door status switch & LH/LHRB reader wire hole.

For RH and RHRB doors

From the outside of the door, feed the reader wire harness connector through the field harness & RH/RHRB reader wire hole.

Caution: When routing the reader wire harness, make sure the reader wire harness is not routed across any sharp edges or over any surface that could damage its sleeving or wire insulation.

2 On the inside of the door insert the two countersunk

mounting screws into the holes at the top and bottom of the fire plate.

3 Tighten the mounting screw to the outside

escutcheon until the fire plate and escutcheon are securely mounted to the door.

4 Connect the reader wire harness to the control

electronics circuit board in the inside trim.

Caution: When connecting the reader wire harness, make sure:

■ there are no loose wire connections where the

wires are inserted into the reader wire connector

■ the reader wire harness connector is fully

seated in its mating connector on the control electronics circuit board.

Figure 16bConnecting the reader wire harness to the

control electronics circuit board and mounting the fire plate

Mounting screw

Solenoid wire

Mounting screw

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Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Installing the lock & through-bolt trim

17 Complete connections

Caution: When routing the solenoid and sensor wire harness, the sensor wires, and the solenoid wires, make sure the wires are not routed across any sharp edges or over any surface that could damage their sleeving or wire insulation.

1 Make the three (3) sensor connections and solenoid

connection, and place the wires onto the fire plate.

Wire connection Color

Solenoid Yellow 2 3

RQE Brn/Org 2 3

Shorting connection Purple 2 2

Door status sensor White 2 2

No. of

wires

No. of

pins

Caution: When making the sensor connections and solenoid connection, make sure:

■ there are no loose wire connections where the

wires are inserted into the connectors

■ the connectors are firmly mated.

18 Install bottom cover

(inside escutcheon)

1 Making sure that the cover does not pinch the

wires, guide the bottom cover over the chassis onto

the fire plate.

2 Use two cover screws to secure the cover to the side of

the fire plate, as shown in Figure 17. Note: Phillips Type 2 and T20 Torx options are available

for the cover mounting screws.

Caution: Dress all wires away from possible pinch points before bottom cover is put in place.

Bottom cover

Cover screws

Figure 17 Installing the bottom cover

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Inside of door

Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Installing the lock & through-bolt trim

19 Install top cover

(inside escutcheon)

Cover screws

Top cover

1 Position the top cover above the fire plate and slide it

down over the guide notches on the fire plate.

Caution: Make sure that the top cover does not pinch any wires as you slide it over the fire plate.

2 Use two cover screws to secure the cover to the side of

the fire plate, as shown in Figure 18. Note: Phillips Type 2 and T20 Torx options are available

for the cover mounting screws.

Inside of door

Figure 18 Installing the top cover

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Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Installing the lock & through-bolt trim

20 Install inside and outside knobs/levers

Note: To use a core and throw member from a manufacturer other than Stanley® with a 9KW Lock, see the Installation Instructions for 9K Noninterchangeable Cores & Throw Members (T56093). Skip task 17 and task 18.

1 For the inside and outside knobs

Push firmly on the knob until it is seated.

For the inside and outside levers

With the handle pointing toward the door hinges, push firmly on the lever until it is seated.

2 Turn the knobs/levers to check that they operate

smoothly.

Outside of door

21 Install core and throw member

1 Install the blocking plate onto the throw member.

Caution: You must use the blocking plate to prevent unauthorized access.

For 6-pin core users only: Install the plastic spacer (not shown, supplied with permanent cores) instead of the blocking plate, on the throw member.

2 Insert the control key into the core and rotate the key

15 degrees to the right. 3 Insert the throw member into the core. 4 Insert the core and throw member into the knob/lever

with the control key. 5 Rotate the control key 15 degrees to the left and

withdraw the key.

Caution: The control key can be used to remove cores

and to access doors. Provide adequate security for the

control key.

Figure 19 Installing the knobs/levers

Core

Blocking plate

Throw member

Figure 20a Installing the blocking plate and throw

member

Throw member

Core

Control key

Figure 20b Installing the core

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Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Installing the panel interface module

22 Install wire transfer hinge

1 Trim the four wires of the field wire harness, which you

pulled through the hinge edge of the door in Task 7.

Access holes

Field wire harness leads

Field wires

Splice connectors

Wire transfer hinge

Leave sufficient length to connect to the wire transfer hinge.

2 Splice the power and communication field wiring to the

four pairs of leads on the frame side of the hinge, following the hinge manufacturer’s instructions.

3 Splice the four field harness wires (listed in the table

below) to the four pairs of leads on the door side of the hinge, matching each pair of leads to its corresponding field wire.

Wire Color

Ground Black

12 VDC Red

Door frame

Figure 21 Installing the wire transfer hinge

Door

Adhesive tape

Com+ Orange

Com– Green

4 Insert the wires and splice connectors into the holes or

pockets in the door and frame, being careful not to pinch the wires. Install the wire transfer hinge.

23 Install lock power supply (optional)

If you are providing a separate power supply for the lock instead of providing power via the panel interface module, connect the two power field wires (run from the wire transfer hinge) to the power supply. Make sure power (12 volts DC) and ground are connected properly.

Follow the instructions provided by the power supply manufacturer. Do not plug in the power supply yet.

Note: For specifications for the power supply, see Components checklist, on page 2.

24 Mount panel interface module

Figure 21 Mounting the panel interface module

Peel the paper off the adhesive tape affixed to the back of the panel rail and press the panel rail into position.

Note: Mount the panel interface module in the enclosure with the access control panel/reader interface, if possible.

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Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Installing the panel interface module

25 Connect field wiring from wire transfer

hinge to panel interface module

1 Connect the two communication field wires (run from

the wire transfer hinge) to the COM+ and COM–

terminals on the panel interface circuit board.

Note: The field wire harness leads, connected to the

door side of the wire transfer hinge, are described in

the table below.

Wire Color

Ground Black

12 VDC Red

Com+ Orange

Com– Green

2 If you are providing power to the lock through the

panel interface module, connect the two power field

wires (run from the wire transfer hinge) to the 12V and

GND terminals on the panel interface circuit board.

Note: JP2 and JP3, shown in Figure 22a, are used for

manufacturing purposes only. 3 Connect the RS-485 shield wire to one of the GND

terminals on J1.

IDH Panel Interface

12V COM+ COM- GND12V

GND

TPR D0DLS RQE STK D1 RED GRN BPR GND NC CPNC

JP2

JP3

198

Figure 22a Panel interface circuit board

12V COM+ COM- GND12V

Connect to wire transfer hinge.

GND

OFF

12345678

SW1

26 Connect panel interface module to

access control panel/reader interface

With power removed from the panel interface circuit

board and the access control panel/reader interface,

connect the wiring between the panel interface circuit

board and the access control panel/reader interface.

Refer to the table below.

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Figure 22bConnecting field wiring from the wire

transfer hinge

TPR DLS RQE STK

Connect to access control panel/reader interface.

Figure 22c Connecting to the access control panel/

reader interface

Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Installing the panel interface module

Terminals Description Related DIP switches

TPR (on J3)

Communication tamper output

DLS (on J3)

Door status output

RQE (on J3)

Request-to-exit status output

STK (on J3)

Strike input

D0, D1, & CP (on J2)

Token data output

Switch-like output to the access control panel/reader interface that indicates the status of the communication connection between the panel interface circuit board and the lock’s control electronics circuit board. By default, the output is closed to indicate communication is OK and open to indicate communication has been interrupted.

Switch-like output to the access control panel/reader interface that indicates the state of the lock’s door status switch. By default, the output is closed to indicate the door status switch is closed.

Note:

The lock’s door status switch is closed when the door is closed.

Switch-like output to the access control panel/reader interface that indicates the status of the lock’s RQE switch. By default, the output is closed to indicate the RQE switch is closed.

Note:

The lock’s RQE switch is closed when the door knob/lever is turned,

activating the switch.

Input from the access control panel’s/reader interface’s strike relay, which provides the solenoid control signal. The access control panel/reader interface output usually has normally open (NO) and normally closed (NC) terminals, as well as a common terminal. The common and NO terminals should be connected to the two STK terminals on J3. To invert the operation, use the access control panel’s/reader interface’s common and NC terminals.

The operation of the solenoid varies by lock function. See the

Manual

(T60775).

D0 is the Data 0 (Wiegand) or Strobe (ABA) token data output to the access control panel/reader interface. D1 is the Data 1 (Wiegand) or Data (ABA) output. D0 and D1 are capable of transmitting up to 250 feet.

Note:

The strobe signal is sometimes called ‘clock’.

CP is the Card Present (ABA) output. The card present signal is low (0 volts DC) during output of ABA token data.

W Series Service

DIP switch 6 provides the ability to invert the signal.

Set DIP switch 8 to ON.

DIP switch 5 provides the ability to invert the signal.

Set DIP switch 8 to ON.

DIP switch 4 provides the ability to invert the signal.

None

continued

BEST ACCESS SYSTEMS

a Product Group of Stanley Security Solutions, Inc

Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Installing the panel interface module

Terminals Description Related DIP switches

RED & GRN (on J2)

Reader LED input

BPR & GND (on J2)

Sounder input

Input for the red and green LED control signal(s) from the access control panel/reader interface. This input is configured using DIP switch 1 for either one-wire LED operation or two-wire LED operation.

Two-wire LED operation: Connect the access control panel’s/reader interface’s red LED output to the RED terminal and the access control panel’s/ reader interface’s green LED output to the GRN terminal. The reader’s red LED turns on when the access control panel/reader interface provides 0 volts DC to the input for the red LED. The reader’s green LED turns on when the access control panel/reader interface provides 0 volts DC for the green LED.

One-wire LED operation: Connect the access control panel’s/reader interface’s LED output to the RED terminal. The reader’s LEDs are controlled as shown below.

Input signal LED response

0 volts DC Green LED ON

5 volts DC Red LED ON

Not driven Both LEDs OFF

The signals provided to the Reader LED input and the Sounder input

Note:

must be greater than 3.5 volts DC to be interpreted as a 5 volts DC signal. Signals with voltage less than 0.8 volts DC are interpreted as 0 volts DC (connection to ground (GND).

Input for the sounder control signal from the access control panel/reader interface. By default, the lock’s sounder turns on when the access control panel/reader interface closes the contact for the sounder, connecting the panel interface circuit board’s BPR terminal to ground (GND).

DIP switch 1 configures this input for one-wire or two-wire operation.

DIP switch 7 provides the ability to invert the interpretation of the sounder input signal.

12V & GND (on J1)

Power input

Note:

The two NC terminals

Input for 12 volts DC at 0.1 amp power supply.

Caution:

all other connections have been made.

To prevent damage and injury, connect the power supply after

on J2 are not used.

D0 D1 RED GRN BPR GND NC CPNC

Connect to access control panel/reader interface.

Figure 22d Connecting to the access control panel/

reader interface

BEST ACCESS SYSTEMS

a Product Group of Stanley Security Solutions, Inc

None

12V COM+ COM- GND12V

GND

Connect to 12 VDC at

0.1 A supply.

Figure 22e Connecting to the power supply

Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Installing the panel interface module

27 Set panel interface module

DIP switches

Set the DIP switches on the panel interface circuit board. Refer to the table below. Default settings are shown in boldface.

Note: DIP switch 8 is used in IDH Max Mortise installations. Leave this switch set to ON.

Set DIP switches.

12345678

59

28 Set and connect power supply

1 Make sure that the output voltage of the power supply

Figure 1 Setting DIP switches

Figure 21 Mounting the panel interface module

for the panel interface module and lock is set to

15 volts DC or lower. 2 Make the final power supply connections. 3 Adjust the power supply output voltage to

13.8 volts DC

Feature Option DIP Switch Setting

Reader LED input configuration

Provides the ability to select between one-wire and two-wire LED operation for the reader LED input.

Baud rate selection

Provides the ability to select the baud rate for communication between the panel interface circuit board and the lock’s control electronics circuit board.

To control the baud rate using DIP switches 2 and 3 on the panel

Note:

Two-wire operation Switch 1–ON

One-wire operation Switch 1–OFF

38400 bps Switch 2–OFF Switch 3–OFF

19200 bps Switch 2–ON Switch 3–OFF

9600 bps Switch 2–OFF Switch 3–ON

interface circuit board, DIP switches 6 and 7 on the control electronics circuit board both must be set to ON (automatic baud rate detection).

Request-to-exit (RQE) status output configuration

Provides the ability to invert the request-to-exit (RQE) status signal. If DIP switch 4 is ON, the contact is closed when the door knob/lever is turned, activating the RQE switch.

Door status output configuration

Provides the ability to invert the signal for the door status output. If DIP switch 5 is ON, the contact is closed when the door is closed (the door status switch is closed).

Communication tamper configuration

Provides the ability to invert the signal for the communication tamper output. If DIP switch 6 is ON, the contact is closed when the communication connection between the panel interface circuit board and the lock’s control electronics circuit board is OK.

2400 bps Switch 2–ON Switch 3–ON

Normally-open (NO) Switch 4–ON

Normally-closed (NC) Switch 4–OFF

Normally-closed (NC) Switch 5–ON

Normally-open (NO) Switch 5–OFF

Normally-closed (NC) Switch 6–ON

Normally-open (NO) Switch 6–OFF

Sounder input configuration

Provides the ability to invert the interpretation of the sounder input signal. The normal input configuration interprets a closed contact as sounder ON.

Normal input Switch 7–ON

Inverted input Switch 7–OFF

BEST ACCESS SYSTEMS

a Product Group of Stanley Security Solutions, Inc

Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Testing the installation

Perform the following steps to test the installation. Also, perform any standard testing recommended by the manufacturer of the access control panel. If you encounter problems, see page 24.

1 Check the control electronics’ green status LED and the

panel interface module’s green status LED. Both LEDs should be blinking, indicating that the

communication connection between the panel interface circuit board and the lock’s control electronics circuit board is OK.

2 After performing any necessary programming for the

lock and putting the door in a locked mode, use a valid token to access the lock.

Confirm that the red reader LED, green reader LED, and sounder respond as expected.

The lock should allow access, verifying that the solenoid is working.

To check that the reader is working, view the lock’s event history and verify that the information recorded for the token is correct.

3 Use an invalid token to attempt to access the lock.

Confirm that the red reader LED, green reader LED, and sounder respond as expected.

The lock should deny access.

4 With the door armed, attempt to exit through the

door. The request-to-exit (RQE) feature should let you exit

without triggering an alarm by the access control panel.

5 Remove power from the lock and check whether the

door remains locked or is unlocked. Verify that the lock fails safe or secure, according to its

function.

6 With the door armed, hold the door open. Hold a

magnet against the edge of the door, over the door status sensor, until the access control panel sees the door as closed. Then remove the magnet.

Verify that the appropriate alarm response is triggered by the access control panel, indicating that the door status sensor is working.

Troubleshooting the installation,

BEST ACCESS SYSTEMS

a Product Group of Stanley Security Solutions, Inc

Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Troubleshooting the installation

To troubleshoot installation problems, refer to the table below. For more information, refer to the

Manual

the manufacturer of the access control panel/reader interface.

You notice . . . Possible causes include . . . You should . . .

(T60775) and to the documentation provided by

W Series Service

Control electronics’ green status LED and panel interface module’s green status LED are steadily on.

You can check the control

Note:

electronic’s green status LED by removing the access door from the inside trim. You can see the reflection of the LED inside the upper-left corner of the trim.

Control electronics’ green status LED is off.

Panel interface module’s green status LED is off.

A ‘door forced’ alarm occurs when someone exits through the door.

Communication between the lock’s control electronics circuit board and the panel interface circuit board has been interrupted.

Power is not being supplied to the lock. Make sure that the lock’s power supply is

Power is not being supplied to the panel interface module.

RQE wiring and door status wiring is reversed between the panel interface module and the access control panel/ reader interface.

Make sure DIP switches 6 and 7 on the lock’s control electronics circuit board are both set to ON (automatic baud rate detection) or to the same positions as DIP switches 2 and 3 on the panel interface circuit board.

Check the connections for all communication field wiring.

Check the communication connections between the field wire harness and the wire transfer hinge.

connected to electrical service. Check the connections for all power field wiring to

the lock. Check the power connections between the field

wire harness and the wire transfer hinge.

Check the connections for power wiring between the panel interface module and the access control panel (or other power source).

Refer to

control panel/reader interface,

correct the wiring problem.

Connect panel interface module to access

on page 19, and

BEST ACCESS SYSTEMS

a Product Group of Stanley Security Solutions, Inc

Stanley 83KM-93KM, 85KM-95KM Installation Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual