Stanley 83KM-93KM, 85KM-95KM Installation Instructions Manual

Installation Instructions for 83KM/93KM–
85KM/95KM IDH Max Cylindrical Locks

Overview

The 83KM/93KM–85KM/95KM IDH Max Cylindrical Lock
provides the following features in an integrated lock,
eliminating the need to install separate sensors in and
around the door frame:

■ electrified locking mechanism

■ electronic token reader

■ integrated trim

■ door status detection

■ ability to exit without triggering an alarm

■ compatibility with varied access control panels/

reader interfaces.

Note: For a list of compatible access control panels/
reader interfaces, contact your local Stanley®
representative.

A panel interface module is provided with the lock. The
panel interface module receives token data and lock
sensor data from the lock through an RS-485 connection.
It translates this data into parallel signals, which it sends
to the access control panel/reader interface. The panel
interface module also translates control signals received
from the access control panel/reader interface and sends
them to the lock.

The figure below shows the relationship between the
components in the IDH Max system.

Contents

These installation instructions describe how to install,
wire, and configure the components provided with your
83KM/93KM–85KM/95KM IDH Max Cylindrical Lock. The
following topics are covered.

Site survey
Components checklist
Special tools checklist
Preparing the door and door jamb
Installing the lock
Completing the installation at the door
Installing the panel interface module
Testing the installation
Troubleshooting the installation

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Power (2)

Power
supply

RS-485 Communication (2)

Field wire

harness

Wire
transfer
hinge

Lock

Panel interface
module

Door status (2)

Communication tamper (2)

Power (2)

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Sounder (2)

Reader LED (2)

Token data (2)

Strike (2)

RQE status (2)

Card present (1)

Power
supply

Access
control
panel/
reader
interface

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Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Components checklistSite survey

Use the following survey to record information about the
installation site. You need this information to determine
field wiring needs, select a power supply, and determine
how to prepare the door for the lock.

Lock information

Lock function:

❑ DDEL–Electrically locked
❑ DDEU–Electrically unlocked

Power source for lock:

❑ Separate power supply
❑ Power provided through panel interface module

Power source for panel interface module:

❑ Separate power supply
❑ Power provided through access control panel

Distance of lock site from lock power source:

feet

Distance of lock site from panel interface module site:

feet

Door information

Door handing and bevel:

❑ Left hand (LH)
❑ Left hand, reverse bevel (LHRB)
❑ Right hand (RH)
❑ Right hand, reverse bevel (RHRB)

Door thickness:

inches (1 3/4″ – 2 1/4″ ; 1 3/8″

with spacer)

Environment information

Ambient temperature:

❑ Is within specifications. See the tables below.

This product meets the following Locked Door Outdoor
test requirements for ANSI/BHMA 156.25:

Side of door Range

Inside +66°F to +74°F (+19°C to +23°C)

Outside –31°F to +151°F (–35°C to +66°C)

This product meets the following Full Indoor test
requirements for ANSI/BHMA 156.25:

Side of door Range

Inside and outside +32°F to +120°F (0°C to +49°C)

Use the following checklist to make sure that you have the
items necessary to install the components provided with
your 83KM/93KM–85KM/95KM IDH Max Cylindrical Lock.

Components provided in the box:

❑ Chassis with outside knob/lever and outside rose liner

assembly

❑ Fire plate assembly with field wire harness, PCB board

and holders

❑ Top and bottom inside covers
❑ Inside rose liner with RQE feature
❑ Outside escutcheon assembly
❑ Inside knob/lever
❑ Throw member package
❑ Latch
❑ Door status switch & magnet assembly
❑ Plastic bushing package
❑ Hub washers
❑ Trim hole insert package
❑ Escutcheon screw package
❑ Panel interface module
❑ Strike package
❑ Bar code ID sticker (for your records)

Other items you’ll need:

❑ Power supply for one IDH Max Cylindrical Lock (if

you’re providing a separate power supply): regulated;
12 volts DC at .85 amps

Note: If you intend to power more than one lock with
the same power supply, calculate the amperage for
the power supply by multiplying 0.85 by the number
of IDH Max Cylindrical Locks (1.1 by the number of
IDH Max Mortise Locks).

❑ Power supply for the panel interface module (if you’re

providing a separate power supply): 12 volts DC at

0.1 amp

❑ Wire transfer hinge: 8 conductors min.; 28 AWG min.

continued

2

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Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Components checklist Special tools checklist

❑ Field wiring for power connections between the lock

and power supply or the lock and panel interface
module.

❑ If you’re powering the lock(s) through the panel

interface module, calculate the total length of the
power wire run by summing:

■ The distance from the power supply to the panel

interface module.

■ The distance from the panel interface module to

the first door.

■ If powering more than one door daisy-chained to

the same power supply, add the total distance of
the power runs between the doors.

❑ If you’re powering the lock(s) using a separate power

supply, calculate the total length of the power wire run
by summing:

■ The distance from the power supply to the first

door.

■ If powering more than one door daisy-chained to

the same power supply, add the total distance of
the power runs between the doors.

❑ Refer to the table below to determine the minimum

wire gauge based on the number of doors sharing the
power supply and the total length of the wire run.

Use the following checklist to make sure that you have the
special tools necessary to install the components
provided with your 83KM/93KM–85KM/95KM IDH Max
Cylindrical Lock.

❑ Three (3) to four (4) foot, 3/8″ drill bit
❑ KD303 Drill jig
❑ T20 TORX® bit driver (only used for security screw

option)

†

Maximum wire length based on

no. of doors daisy-chained to power supply

250 feet 125 feet 75 feet 60 feet 18 AWG

400 feet 200 feet 130 feet 100 feet 16 AWG

600 feet 300 feet 185 feet 150 feet 14 AWG

❑ Field wiring for RS-485 communication connections

Minimum

wire gauge1 door 2 doors 3 doors 4 doors

between the lock and panel interface module
(4000 feet maximum):
Category 5, shielded twisted pair; 24 AWG min.

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† TORX is a registered trademark of the Camcar

Division of Textron.

3

Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Preparing the door and door jamb

1 Position template and mark drill points

Note: If the door is a fabricated hollow metal door,
determine whether it is properly reinforced to support
the lock. If door reinforcement is not adequate, consult
the door manufacturer for information on proper
reinforcement. For dimensions for preparing metal

Installation template

Horizontal centerline
of lock

Figure 1 Positioning the template

doors, see the W14 Template—Installation
Specifications for 83KM/93KM–85KM/95KM IDH Max
Cylindrical Locks.

Note: If the door is a LH or RH door, mark the inside of
the door. If the door is a LHRB or RHRB door, mark the
outside of the door.

For uncut doors and frames

1 Measure and mark the horizontal centerline of the

knob/lever (the centerline for the chassis hole) on the
door and door jamb. Mark the vertical centerline of the
door edge.

Note: The recommended height from the floor to the
centerline of the lock is 38″ .

2Fold the

W16 Template—Installation Template for

83KM/93KM IDH Max Cylindrical Locks

line and carefully place it in position on the high side
of the door bevel.

Note: For steel frame applications, align the template’s
horizontal centerline for the latch with the horizontal
centerline of the frame’s strike preparation.

3 Tape the template to the door.
4 Center punch the necessary drill points. Refer to the

instructions on the template.

For doors with standard cylindrical preparation

1 Fold the

W16 Template—Installation Template for

83KM/93KM IDH Max Cylindrical Locks

line. Looking through the hole from the opposite side
of the door, align the template so that you see the
template outline of the 2 1/8″ diameter hole.

2 Tape the template to the door.
3 Center punch the necessary drill points. Refer to the

instructions on the template.

on the dashed

on the dashed

4

BEST ACCESS SYSTEMS

a Product Group of Stanley Security Solutions, Inc

Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Preparing the door and door jamb

2 Drill holes and mortise for latch face

1 Drill the holes listed below:

■ upper and lower trim holes

—5/8″ diameter
—through door

■ door status switch & LH/LHRB reader wire hole

—7/8″ diameter
—through door

■ field harness & RH/RHRB reader wire hole

—7/8″ diameter
—through door

■ door status switch hole

—1″ diameter
—meets door status switch & LH/LHRB reader wire

hole

■ solenoid wire hole

—3/8″ diameter
—through door
—before drilling chassis hole

■ chassis hole

—2 1/8″ diameter
—through door
—after drilling solenoid wire hole

■ latch hole

—1″ diameter
—meets chassis hole

Note 1: To locate the center of a hole on the opposite
side of the door, drill a pilot hole completely through
the door.

Note 2: For holes through the door, it is best to drill
halfway from each side of the door to prevent the door
from splintering.

2 Mortise the edge of the door to fit the latch face.

Upper trim
hole

Door status
switch hole

Latch hole

Latch face
mortise

Field harness &
RH/RHRB
reader wire
hole

Door status
switch & LH/
LHRB reader
wire hole

Solenoid wire
hole

Chassis hole

Lower trim
hole

Inside of door

Figure 2 Drilling holes and mortising for the latch face

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5

Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Preparing the door and door jamb

3 Drill hole for field wire harness

Hinge mortise

Hole through door

Door status
switch hole

Caution 1: Check with your local fire marshal
before drilling a fire-rated door. Drilling through
a fire-rated door may void the fire label.

Caution 2: Drill carefully through the door,
making sure the drill does not break through the
face of the door.

1 Remove the hinge nearest to the door status switch

hole.

2 Using a three (3) to four (4) foot drill bit, drill a 3/8″

diameter hole through the door, from the bottom of
the door status switch hole to the center of the hinge
mortise.

Note: It may be easier to drill halfway from each side of
the door.

Inside of door

Figure 3 Drilling the hole for the field wire harness

Holes for splice
connectors

Field wiring
(2 power &
2 communication)

4 Prepare for wire transfer hinge and run

field wiring

1 Drill a wire access hole through the frame side of the

hinge mortise

2 Drill holes (or pockets) for the splice connectors in the

frame and door. Refer to the hinge manufacturer’s
specifications for the hole location.

3 De-burr the holes to prevent damage to the hinge

leads.

4 Run the power field wiring from the location for the

lock’s power supply to the location for the wire
transfer hinge.

Note: For an overview of the system, see the figure on
page 1. For specifications for power and
communication field wiring, see Components
checklist, on page 2.

5 Run the communication field wiring from the location

for the panel interface module to the location for the
door transfer hinge.

6 Pull the field wiring down the wall and through the

access hole in the frame.

.

Door frame Door

Figure 4 Preparing for the wire transfer hinge

6

BEST ACCESS SYSTEMS

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Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Preparing the door and door jamb

5 Install latch

1 Install the latch in the door.

Note: The latch tube prongs should be centered and
should project into the chassis hole.

2 Check that the door swings freely.

Latch tube prong

Latch

6 Use drill jig to drill through-bolt holes

(9KW only)

1 Press the drill jig (KD303) onto the door, engaging it

with the latch tube prongs. Make sure the front edge
of the jig is parallel with the door edge.

2 Drill the through-bolt holes (5/16″ diameter) halfway

into the door.

3 Turn the drill jig over and repeat steps 1 and 2 from the

opposite side of the door.
Note: Replace the drill jig after 10 door preparations.

Chassis hole

Inside of door

Figure 5 Installing the latch in the door

Drill upper through­bolt hole.

Latch tube prongs

Drill lower through­bolt hole.

Inside of door

Figure 6 Installing the drill jig and drilling the

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through-bolt holes

7

Installation Instructions for 83KM/93KM–85KM/95KM IDH Max Cylindrical Locks

Preparing the door and door jamb

Hinge mortise

Field harness &
RH/RHRB reader
wire hole

Field wire
harness

7 Pull field wire harness through door.

1 Route the field wire harness (connected to the PCB)

through the wire routing hole in the fire plate and into
the hole drilled through the door to the hinge mortise.

2 From the latch edge of the door, fish the field wire

harness through the door to the hinge mortise.

3 Make sure there are 3 to 4 inches of slack in the field

wire harness to allow access to the control electronics
circuit board in the inside trim.

Inside of door

Fire plate with PCB

Figure 7 Pulling the field wire harness through the

door

8

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