Stanley ProSet XT1, 76001, ProSet XT3, 76003, ProSet XT4 Service Manual
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ProSet® XT1 Blind Rivet Tool - 76001
Hydro-Pneumatic Power Tool
Service Manual
Original Instruction
Hydro-Pneumatic
Blind Rivet Tool
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3
2
4 & 5
1
6
7
1n
1l
1k
1j
1i
1h
1g
1f
1e
1d
1a, 1b, 1c
1o
1p
1m
Figure 2
Figure 1
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Figure 4
Figure 3
Figure 6
Figure 5
90˚
6
4
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5
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Item Drawing Number Description QTY
Spares
MOQ
Item Drawing Number Description QTY
Spares
MOQ
1a PRN414 NOSE PIECE 1 34 DPN901-022 SPRING 1
1b PRN314 NOSE PIECE 1 35 DPN276-014 MCS VALVE ROD 1
1c PRN514 NOSE PIECE 1 36 DPN900-066 O-RING 2
1d TP144-111 NOSE HOUSING 1 37 DPN900-065 O-RING 2
1e TP144-091 O-RING 1 38 TP144-175 MCS VALVE CASE 1
1f DPN239-006 JAW GUIDE 1 39 TP144-142 MCS VALVE PUSHER 1
1g PRG402-8A JAWS 1set 40 TP144-084 UPPER GASKET 1
1h TP144-117 JAW PUSHER 1 41 TRM00216 HANDLE ASSEMBLY 1
1i TP144-118 URETHANE WASHER 1 42 TRM00249 HANDLE SEALING SKIRT 1
1j TP144-119 JAW PUSHER SPRING 1 43 TP144-085 LOWER GASKET 2
1k TP144-120 MANDREL GUIDE 1 44 TP144-086 UPPER PLATE 1
1l TRM00167 PULLING HEAD 1 45 07005-00088 SCHRADER VALVE 1
1m TP144-113 JAW GUIDE LOCK 1 46 76003-02024 TRIGGER PIN 1
1n TP144-114 JAW GUIDE LOCK SPRING 1 47 07003-00042 O-RING 1
2 TP144-171 SUSPENSION HOOK 1 48 71210-03402 VALVE SPOOL MOULDED 1
3 TRM00227 COLLECTOR BOTTLE ASSEMBLY 1 49 07003-00268 O-RING 1
4 07001-00405 BLEED SCREW 1 50 DPN239-089 PLUG 1
5 07003-00194 BONDED SEAL 1 51 DPN900-045 O-RING 1
6 76003-02008 TRIGGER BUTTON 1 52 TP142-036 HANDLE LOWER 1
7 TRM00221 ON OFF VALVE ASSEMBLY 1 53 76001-02029 POP AVDEL LABEL 1
8 TP144-115 LOCK NUT 1 54 TP144-097 O-RING 1
9 TRM00215 HANDLE UPPER ASSEMBLY 1 55 TP144-078 VALVE SEAT SLEEVE 1
10 76001-02027 PROSET XT1 LABEL 2 56 07003-00281 O-RING 2
11 76001-02028 SAFETY LABEL 1 57 71210-02009 VALVE SEAT 1
12 TP144-159 SCRAPER 1 58 TP144-087 SLEEVE WASH 1
13 TP144-174 O-RING 1 59 TP144-054 SLEEVE LOCK NUT 1
14 TP144-062 ROD SEAL CASE 1 60 TRM00217 SEAL ASSEMBLY 1
15 76002-02021 BEARING TAPE 1 61 TRM00218 AIR PISTON ASSEMBLY 1
16 07003-00515 ROD SEAL 1 61a 71210-03205 GUIDE RING 1
17 07003-00514 PISTON SEAL 1 61b TP144-099 O-RING 1
18 TRM00161 HYDRAULIC PISTON 1 61c TP144-102 MINI Y PACKING 1
19 76002-02026 BEARING TAPE 1 61d TP144-104 R TYPE RETAINING RING 1
20 TP144-154 O-RING 1 61e TP144-083 EXT VALVE SPRING 1
21 07003-00516 O-RING 1 61f TP144-075 EXHAUST VALVE BODY 1
22 TP144-150 EJECTOR BODY 1 61g TP144-103 CR TYPE RETAINING RING 1
23 TP143-123 EJECTOR NOZZLE 1 62 TRM00219 TUBE VALVE ASSEMBLY 1
24 TP144-094 O-RING 2 63 TRM00220 TUBE ASSEMBLY 1
25 TP144-082 RETURN SPRING 1 64 TP144-077 VALVE PLATE 1
26 TP153-112 END CAP 1 65 TP144-108 HEXAGONAL SOCKET HEAD CAP BOLT 2
27 TP154-110 O-RING 1 66 TP144-098 O-RING 1
28 TP153-111 COLLECTOR ADAPTER MOULDING 1 67 TP143-125 CHAMBER 1
29 TRM00250 O-RING 1 68 TP142-110 CHAMBER PROTECTOR 1
30 DPN900-017 O-RING 1 69 TRM00238 NOSE HOUSING NUT 1
31 TP144-063 EJECTOR GUIDE 1 70 DPN900-004 O-RING 1
32 71213-05101 STEM DEFLECTOR 1 71 TP144-178 MANDREL GUIDE ASSEMBLY 1
33 TP144-064 DEFLECTOR RETAINING NUT 1
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©2017 Stanley Black & Decker inc.
All rights reserved.
The information provided may not be reproduced and/or made public in any way and through any means (electronically or
mechanically) without prior explicit and written permission from STANLEY Engineered Fastening. The information provided is
based on the data known at the moment of the introduction of this product. STANLEY Engineered Fastening pursues
apolicy of continuous product improvement and therefore the products may be subject to change. The information provided
is applicable to the product as delivered by STANLEY Engineered Fastening. Therefore, STANLEY Engineered Fastening cannot
be held liable for any damage resulting from deviations from the original specications of the product.
The information available has been composed with the utmost care. However, STANLEY Engineered Fastening will not accept
any liability with respect to any faults in the information nor for the consequences thereof. STANLEY Engineered Fastening
will not accept any liability for damage resulting from activities carried out by third parties. The working names, trade names,
registered trademarks, etc. used by STANLEY Engineered Fastening should not be considered as being free, pursuant to the
legislation with respect to the protection of trade marks.
CONTENT
1. SAFETY DEFINITIONS ................................................................................................................................ 8
2. SPECIFICATIONS ........................................................................................................................................ 9
2.1. TOOL SPECIFICATIONS ..................................................................................................................................................................9
2.2. TOOL DIMENSIONS ....................................................................................................................................................................... 10
2.3 PLACING SPECIFICATIONS ........................................................................................................................................................ 11
2.4 MAIN COMPONENTS LIST ......................................................................................................................................................... 12
2.5 STANDARD NOSE EQUIPMENT ............................................................................................................................................... 12
3. TOOL SET UP.............................................................................................................................................13
3.1 NOSE EQUIPMENT REF. FIG. 2 ............................................................................................................................................... 13
3.2 AIR SUPPLY (Ref. g. 3.) ............................................................................................................................................................... 13
3.3 PRINCIPLE OF OPERATION ........................................................................................................................................................ 14
4. OPERATION PROCEDURE ........................................................................................................................ 14
4.1 TOOL OPERATION REF. FIG. 1, 4, 5, 6 .................................................................................................................................. 14
4.2 EMPTYING THE MANDREL COLLECTOR. REF. FIG. 1 ..................................................................................................... 14
5. SERVICING THE TOOL .............................................................................................................................. 15
5.1 MAINTENANCE FREQUENCY ................................................................................................................................................... 15
5.2 NOSE EQUIPMENT ........................................................................................................................................................................ 15
5.3 DAILY SERVICING .......................................................................................................................................................................... 15
5.4 WEEKLY SERVICING ...................................................................................................................................................................... 15
5.5 SERVICE KIT ..................................................................................................................................................................................... 15
5.6 PRIMING ............................................................................................................................................................................................. 16
6. MAINTENANCE ......................................................................................................................................... 17
6.1 DISMANTLING THE TOOL ............................................................................................................................................................ 17
7. TROUBLESHOOTING GUIDE ...................................................................................................................20
8. GENERAL SAFETY DATA .......................................................................................................................... 21
8.1 HYSPIN
®
VG32 OIL SAFETY DATA .............................................................................................................................................. 21
8.2 MOLY LITHIUM GREASE EP 3753 SAFETY DATA ................................................................................................................. 22
8.3 MOLYKOTE® 55M GREASE SAFETY DATA .............................................................................................................................. 22
8.4 MOLYKOTE® 111 GREASE SAFETY DATA ................................................................................................................................ 23
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This instruction manual must be read by any person installing or operating this tool with particular
attention to the following safety rules.
1. SAFETY DEFINITIONS
The denitions below describe the level of severity for each signal word. Please read the manual and pay
attention to these symbols.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious
injury.
WARNING: Indicates apotentially hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION: Indicates apotentially hazardous situation which, if not avoided, may result in minor
ormoderate injury.
CAUTION: Used without the safety alert symbol indicates apotentially hazardous situation which, ifnot
avoided, may result in property damage.
Improper operation or maintenance of this product could result in serious injury and property damage.
Read and understand all warnings and operating instructions before using this equipment. When using
power tools, basic safety precautions must always be followed to reduce the risk of personal injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE.
WARNING:
• DO NOT use outside the design intent of Placing STANLEY Engineered Fastening Blind Rivets.
• Use only parts, fasteners, and accessories recommended by the manufacturer.
• DO NOT modify the tool in any way. Any modication to the tool is undertaken by the customer and will
be the customer’sentire responsibility and void any applicable warranties.
• Prior to use, check for misalignment or binding of moving parts, breakage of parts, and any other
condition that aects the tool’soperation. If damaged, have the tool serviced before using. Remove any
adjusting key or wrench before use.
• The tool must be maintained in asafe working condition at all times and examined at regular intervals
for damage and function by trained personnel. Any dismantling procedure will be undertaken only by
trained personnel. Do not dismantle this tool without prior reference to the maintenance instructions.
• The operating supply air must not exceed 7 bar (100 PSI).
• Operators and others in work area must wear approved safety glasses with side shields. Always wear
safety glasses and ear protection during operation.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from
moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
• DO NOT operate atool that is directed towards any person(s).
• DO NOT operate tool with the nose casing removed.
• Adopt arm footing or astable position before operating the tool.
• Prior to use, inspect airlines for damage, all connections must be secure. Do not drop heavy objects on
Hoses. Asharp impact may cause internal damage and lead to premature hose failure.
• DO NOT lift the placing tool by the hose. Always use the placing tool handle.
• Vent holes must not become blocked or covered.
• Disconnect the air hose from the tool before performing any maintenance, attempting to adjust, t or
remove anose assembly.
• Keep tool handles dry, clean, and free from oil and grease.
• When carrying the tool from place to place keep hands away from the trigger to avoid inadvertent
activation.
• Never leave operating tool unattended. Disconnect air hose when tool is not in use.
• Adequate clearance is required for the tool operator’shands before proceeding.
• DO NOT abuse the tool by dropping or using it as ahammer.
• Keep dirt and foreign matter out of the hydraulic system of the tool as this will cause the tool to
malfunction.
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