Page 1
FINISH MOWER Owner's Manual
This manual contains important safety instructions for the gasoline engine powered
lawnmower models: 36FS, 54FS, 36FDS
READ SAFETYWARNINGS AND OPERATING INSTRUCTIONS CAREFULLY.
SAVE THIS MANUAL.
Need Help?
Parts, Service
and Technical Assistance call:
1-919-550-3259
www.mower911.com
When you call the help-line you will need to have the following information:
Date of Purchase:
Location of Purchase:
Serial# - Mower:
Serial # - Engine:
Serial # - Hydro Trans (L)
Serial # - Hydro Trans (R)
Page 2
36FS,54FS
Copyright@ 2009 by GXi Outdoor Power, LLC.All rights reserved.
No part of this publication can be reproduced or distributed without prior written permission of GXi Outdoor Power, LLC
Clayton, NC 27520 USA.
is a registered trademark of The Stanley Works or its affiliates and
is used under license by GXi Outdoor Power, LLC
GXi Outdoor Power, LLCreserves the right to discontinue or change specifications or design at anytime without notice
and without incurring any obligation whatsoever.
The information and specifications included in this publication were in effect atthe time of approval for printing.
This manual contains important safety instructions for Finish Mowers
READSAFETYWARNINGS AND OPERATINGINSTRUCTIONS CAREFULLY
SAVE THESEINSTRUCTIONS.
This owner's manual is considered a permanent part of the finish mower and should
remain with the finish mower if resold.
Rev:Mar2011 STANLEY®Finish Mower
Page 3
Contents
Safety Information and Warnings .........................................................................1
Operation Safety Precautions ...............................................................................2
Safety Decals ............................................................................................................3
Product Specifications ...........................................................................................4
Control Panel and Lawn Mower Components ....................................................5
Assembly Instructions
Step 1:FrontWheel Assembly .......................................................................6
Step 2: Mower Assembly ................................................................................7
Step 3: Wire Harness Assembly and Connections .....................................8
Step 4: Throttle and Choke Cable Connections ...........................................8
Step 5: Fuel Tank Connections .......................................................................9
Step 6: Brake Set-up .........................................................................................9
Operating Instructions
Starting the Engine.........................................................................................10
Operating the Mower .....................................................................................10
36FS,54FS
Disengaging Hydrostatic Drive Units ...........................................................11
Return to Neutral .............................................................................................11
Mowing ............................................................................................................12
Changing the Height of Cut...........................................................................13
Removing the Blades .....................................................................................13
Spindle Brake Inspection and Replacement ..............................................14
General Maintenance ...........................................................................................15
Maintenance Schedule ........................................................................................16
Service Adjustments ..............................................................................................17
Lubrication Points ..................................................................................................19
Deck Interchange ...................................................................................................19
Troubleshooting ......................................................................................................20
Limited Warranty and Service .............................................................................22
Aboutthis Manual
Congratulations on the purchase of your new STANLEY commercial mower. We at GXi Outdoor Power are confident that
this mower will provide excellent performance, outstanding quality, and great durability when operated and maintained
as directed in this manual.
1. This manual contains assembly, operating, safety, adjustment, maintenance, and troubleshooting instructions.
BEFOREOPERATING YOUR LAWN MOWER, CAREFULLYREADTHIS MANUAL IN ITS ENTIRITY.
2. This owner's manual is considered a permanent part of the mower. It must be available to all operators and/or
person(s) servicing the mower. Should the mower be resold, this manual must remain with the mower.
3. All information, illustrations, and specifications contained in this manual were in effect at the time of the
publication. GXi Outdoor Power reserves the right to add, delete or modify specifications and/or designs without
notice.
4. If you ever have questions in regards to the operation, maintenance or safety of your mower, please contact the
GXi Parts & Service, LLCat 1-919-550-3259.
Rev:Mar2011 STANLEY®Finish Mower
Page 4
Safety Information and Warnings 36FS,54FS
Safety Information
STANLEY lawn mowers are designed to give safe
and dependable service if operated according to
instructions. Read and understand this owner's
manual before operating your lawn mower.
Emission Control System Information
The U.S. and California Clean Air Acts
EPA and California regulations require all
manufacturers to furnish written instructions
describing the operation and maintenance of
emission control systems. The following instructions
and procedures must be followed in order to keep
the emissions from your engine within the emission
standards.
Safety Label Locations
Safety labels are located on your mower to warn
you of potential hazards. Read them carefully. If a
label comes off or becomes hard to read, contact
your GXi Parts and Service, LLCfor a replacement.
Operator Responsibility
Be sure that anyone who operates the lawn mower
receives proper instruction. Know howto stop the
lawn mower quickly in case of emergency.
Understand the use of all controls and components.
Children should not operate the lawn mower without
parental supervision.
AWA""'"o
I
Mower Inspection
For your safety, inspect the lawn mower before each
use. Before you begin your inspection, be sure the
following conditions are met: the lawn mower should
be on a flat and level surface, with the ignition switch
off, the key removed, and the blades disengaged. Also,
disconnect the spark plug wires from the spark plugs
and ground them against the engine to prevent
inadvertent starting.
1. Walk around the mower and look for any fluid
spills or leaks on or underneath the mower.
Remove any and all excessive debris, dirt, and
fluids.
2. Look for signs of damage or excessive wear.
Check the tightness of all nuts, bolts, pins, and
screws. Tighten any that may be loose and
replace anythat are missing.
3. Be sure the safety interlock controls are
operating properly so that the engine cannot be
started unless the ground speed control lever is
in neutral and the blades are disengaged.
4. Check the mower blades for any damage or
abnormal wear. Replace in sets so that they are
balanced.
5. Check the tire pressure on all four tires. Do not
exceed the recommended maximum indicated
on the tire.
6. Check the belts for proper wear and correct
tension. See pages 16and 17for instructions.
7. Check engine oil and air filters as recommended
in the engine manufacturer's manual.
WARNING! Do not use your STANLEY lawn mower to
carry passengers. Keep bystanders, helpers, pets and
children at asafe distance from the machine while it is
in operation since rotating blades can throw rocks and
other items, causing serious injury. Check the area
before you begin mowing for stones, sticks, wire, and
other foreign objects. These objects may become
projectiles when struck by the mower.
I I
WARNING! Wear protective clothing while mowing.
Long pants and safety glasses help reduce the risk of
injury from thrown objects. Adequate footwear, such as
steel toe shoes with aggressive soles, is recommended
to help protect your feet and maintain traction on slopes
or uneven grounds. Always wear hearing protection.
Rev Mar2011
_DANGER IA
I
DANGER: GASOLINE IS HIGHLY FLAMMABLE AND
EXPLOSIVE. Do not add fuel while the engine is
running or is hot. Keep open flames, sparks, and heat
away from the fuel and store fuel in containers
specifically designed for that purpose. ADD FUEL
OUTDOORS ONLY AND IFTHE FUEL IS SPILLED, DO
NOT START THE ENGINE. Manually push the mower
away from the spill and wipe up immediately.
STANLEY'_Finish Mower
Page 5
Operation Safety Precautions 36FS,54FS
Equipment OperationiSafety Precautions
1. Do not operate the engine in a confined space
where dangerous carbon monoxide fumes can
collect. Carbon monoxide is odorless,
tasteless, and can be fatal.
2. Mow only in daylight.
3. Make sure the mower is in neutral and the
blades are disengaged before attempting to
start the engine.
4. Be extremely careful when operating the
mower on aslope or when the grass is damp
or wet. Reduced traction could cause sliding.
5. Do not stop or start suddenly when going
uphill. Use extreme caution when changing
directions while operating on a slope.
6. Avoid steeps slopes. Never use riding
attachments on slopes since there is an
increased riskthat they might roll over.
7. Never mow by pulling the mower back towards
you because you might slip.
8. Watch for pedestrian or vehicular traffic when
moving the mower while not in use (i.e.,
loading, unloading or transporting).
9. Never operate the mower with defective guards
or shields, or without the safety devices
securely mounted in place.
10. Never direct discharge of material toward
bystanders nor allow anyone near the mower
during operation.
11. Do not change the governor settings or over
speed the engine.
12. Always stop the engine when you leave the
mower, even for a moment.
13. To help reduce the fire hazard, keep the engine
and the area around the engine free of grass,
leaves or any other type of foreign material.
14. Beware of cutting edges. Always wear gloves
for safety when performing blade maintenance
activities. Beware on multiple blade units since
the rotation of one blade may cause the rotation
of the other blade.
15. Do not operate the mower with the grass chute
deflector in the raised position. Serious injury
could occur.
f
Before setting up your STANLEY mower,
disconnect the spark plug wires from the
spark plugs and ground them against the
engine to prevent inadvertent starting. This
step should be taken as a precaution
whenever you are working on this machine.
isconnect the safety system. Make sure that
he safety interlock system is fully operational
ANGER: Do not bypass, modify, alter or "1
ach time before mowing.
ure you are familiar with all of the
Before attempting to use your mower, make
components and have read the manual.
Need Help?
Parts,Service
andTechnicalAssistancecall:
Rev Mar2011
1-919-550-3259
www.mower911.com
STANLEY'_Finish Mower
2
Page 6
Safety Decals 36FS,54FS
Safety Decal Identification
The labels shown below are located on your mower to warn you of potential hazards and provide you with important
safety information. If these decals become difficultto read or are missing from the mower, please contact GXi Parts &
Service, LLC at 1-919-550-3259 or www.mower911.com for a replacement.
Rev: Mar2011
STANLEY®Finish Mower
3
Page 7
Product Specifications 36FS,54FS
Models
Feature 36FS 54FS
Product Type Commercial, 0-turn Commercial, 0-turn
Cutting Width 36-inch 54-inch
Engine See engine manufacturer's manual See engine manufacturer's manual
Engine Start Electric Electric
Transmission Type Dual hydrostatic Dual hydrostatic
Transmission Mfg Peerless Peerless
Mower Speeds nfinitely variable Infinitely variable
Deck Type Floating, quick change Floating, quick change
Cutting Height 1.5- 4.5inches( ½-inch increments) 1.5- 4.5 inches( ½-inch increments)
Blade Engagement Manual clutch Manual clutch
Blade Tip Speed 18,750ft/min 18,750ft/min
Anti-Scalping Rollers None 3 front/2 rear
No. Blades/Length 2, 18-inch blades 3, 18-inch blades
Control System V-bar E-Z hydro speed control V-bar E-Z hydro speed control
Fuel/Capacity Gasoline/4.5 gals. Gasoline/4.5 gals.
Rear Drive Tires 16-inch X 6.5-inch turf tread 18-inch X 8.5-inch turf tread
Front Caster Tires 9-inch X 3.5-inch smooth tread 9-inch X 3.5-inch smooth tread
Brake System Internal hydraulic and mechanical park Internal hydraulic and mechanical park
Weight Approx. 450 Ibs. Approx. 510 Ibs.
Height/Length 48 inches x 78 inches 62 inches x 78 inches
Rev: Mar2011
STANLEY®Finish Mower
4
Page 8
Control Panel and Lawn Mower Components 36FS,54FS
Throughout this manual, instructions are given on the operation of your STANLEY mower. We recommend that while
going through this manual, you have your mower available for quick and easy access in order to orient yourself with the
controls, maintenance and orientation of different parts. Please read through the manual before operating.
Control Panel
Below, youwill find a diagram ofthe control panel.Pleasetake the time to familiarize yourself with the mower controls.
Blade Control Lever
Operator Presence Switch
Control
Key Switch
Forward / reverse speed control
Lawn Mower ComponentIdentification
(Somecomponents mayappear different than shown, dependingon the model.)
Hydro brake /lock
Control panel
Handle bar height
adjustment
Muffler (HOT!)
Hour meter
Operator Presence Switch (0PS)
Blade control lever
Fuel tank
attery
,,,Pulley guard
Height adjustment pins (4)
Side discharge chute
Scalping wheels
Rev: Mar2011
STANLEY®Finish Mower
5
Page 9
AssemblyInstructions 36FS,54FS
Step 1: Front Wheel Assembly
Note: Some mowers may be shipped with the front
wheels pre-assembled.
A. Remove packaging materials surrounding the
front wheels and remove the bolt threaded into
the front wheel. Retain this bolt and washer for
future use.
B.
Unscrewthe fastener holding the bolt to the
steel shipping rack. Set the nut and bolt aside. It .....
will be re-used in the mower assembly process.
C.
Remove the mower from the steel shipping rack.
D.
Slide the front wheel pivot shaft through the
sleeve. If the fit is tight, apply some grease to
the pivot shaft.
E.
Secure the shaft in place with the bolt and
hardware that were provided with the wheel.
F.
Repeat steps A through E for the second front
wheel.
e.
Apply grease to the front wheel sleeve grease
fittings when complete.
Rev: Mar2011
STANLEY®Finish Mower
6
Page 10
Step 2: Mower Assembly Instructions
A. Attach handle bars using the upper hole
position setting. Using this hole position sets
the handle bars several inches lower. Use the
lower hole position raising the handle bar
location by several inches for comfort, if
necessary. These hole positions can also be
used for adjusting the handle bar location for
operators of different heights and arm lengths.
Select the height that is most comfortable for
you.
B.
Reconnect the four (4) connecting rods from
the control panel to the chassis pivot points as
shown in the picture to the right. The rod
connections are secured with an initial preset
for the upper hole position (lower handle bar
position). If the lower hole position (upper
handle bar position) is used, the rod
connections must be adjusted.
AssemblyInstructions 36FS,54FS
C.
Should the pivot ends on the connecting rods
be rotated during assembly, minor adjustments
may be required to achieve full travel on each
control handle. The control handles located
directly on top of the handle bars should
have full travel forward and stop
approximately 1/8-inch before the V-plate
strikes the handle bar. This positioning
provides full forward speed and the correct
restricted speed in reverse. Make minor
adjustments to the position of the threaded
connecting rod attachment to achieve this
control positioning.
V-plates
Rev: Mar2011
STANLEY®Finish Mower
7
Page 11
AssemblyInstructions 36FS,54FS
Step 3: Wire Harness Assembly and Connections
The pre-wired handle bar assembly has a total of four
(4) connections. Routethe wire harness as shown in
the top right photo and make the following
connections indentified by number in the other
photos:
1. Route the smaller, white, 2-pin connector through
a hole inthe chassis and connect it to the blade
activation safety switch 2-pin connector. :
2. Connect the larger, 5-pin connector to the mating
connector atthe rear of the engine.
3. Connect the black wire to a ground lug located
the back or side ofthe engine.
4. If equipped, attach the yellow wire to the bottom
of the starter motor solenoid on the engine, with
the positive (red) battery cable.
Attach the positive (red) and ground (black) battery
terminal wires to the battery to provide power to the
electric starter.
Note: Battery ground should beto the engine block.
Once all connections are made, use the provided
black wire-ties to strap the wire harness into place
permanently to the handle bars and chassis.
Step 4: Throttle and Choke Cable Connections
The throttle and choke are shown in the adjacent
photo. See instructions for connecting them to the
engine in the Engine Owner's Manual provided.
Rev: Mar2011
STANLEY®Finish Mower
8
Page 12
AssemblyInstructions 36FS,54FS
Step 5: Fuel tank connections
Locate the fuel tank on the fuel tank bracket with the
recessed area pointing toward the rear so any spills
away from the engine. Align the fuel valve in the center of the
clearance hole. Place the fuel tank straps into position,
wrapping them around the tank and the bracket.
Once the fuel tank and straps are in place, securely tighten
the straps using the bolts provided. Next, firmly attach
fuel line to the fuel valve nipple. Tighten all connections
ensure they are firm and secure so the fuel system is ti
attached.
DANGER I
DANGER GASOLINE IS HIGHLY FLAMMABLE AND
EXPLOSIVE. FUELLEAKS, A LOOSEFUELTANK, ORA LOOSE
FUELVALVE CAN LEAD TO SEVEREINJURY OR DEATH.
ENSUREALL CONNECTIONS ARE SECUREAND INSPECT
THOROUGHLY FORANY POTENTIAL LEAKS IN THE FUEL
SYSTEM. IF YOU FIND A LOOSECONNECTION 0RA LEAK,
MAKE AN IMMEDIATE REPAIR ORASK FORASSITANCE
FROM A PROFESSIONAL MECHANIC ORSERVICECENTER.
Step 6: Brake Set-up
1. Set the brake bar 3/4-1 inch from the tire.
Note: Verify tire
pressure. Do not exceed
the recommended
maximum.
.
With the brake pivot
leaning slightly
forward, install
washer and pin.
Rev: Mar2011
. Slide the brake handle to the bottom of the slot then
connectthe brake pivotto the brake handle.
.
Slide the brake handle to
the Set position to clamp
the brake bar againstthe
tire.
Note: If more or less brake
force is necessary or desired,
repeat the procedure, changing the gap in Step 1.
STANLEY®Finish Mower
9
Page 13
Operating Instructions 36FS,54FS
Starting the Engine
I DANGER I
DANGER: Exhaust contains poisonous carbon
monoxide, a colorless and odorless gas. Breathing
exhaust can cause loss of consciousness and may
lead to death. Do not operate the engine in a
confined space where dangerous carbon monoxide
fumes can collect.
NOTE: Be sure to add fresh unleaded gasoline and fill
the engine with manufacturers recommended motor oil
before starting your mower.
. Make sure the shut off
valve, located at the bottom
ofthetank, isinthe ON
position.
2. Make sure the brake is set.
3. Make sure the blade control lever is in the OFF
position.
4. Pull CHOKEif necessary.
5. Turn the key clockwise to the START position and
allow itto return to the ON position when the
engine starts.
6. When the engine starts to run and the key returns
to the ON position, push CHOKEoff.
Operating the Mower
1. Make sure the brake has been
moved to the OFFPosition.
2. Push down and hold the operator
presence control levers on the
handle bar with both hands.
3. The forward and reverse levers are
spring loaded to the
neutral position.
4. To drive the mower
forward, slide both
hands slightly back on
the handle bar and
gently squeeze the
forward levers toward
the handle bar. The forward speed is directly
proportional to the degree these forward levers are
moved toward the handle bar.
5. To turn the mower left, either release some
pressure onthe left lever (decreasing the speed of
the left wheel), increase the pressure of the right
lever (increasing the speed of the right wheel), or
both. The degree of the turn is directly proportional
to the amount of movement of these levers.
6. To turn the mower right, perform the lever
movements described in step 5 above with the
opposite levers.
7. To stop the forward motion of the mower, release
the forward levers. The spring loaded feature of the
hydrostatic drive returns the levers to the neutral
position and stops the mower.
8. To drive the mower backwards, slide both hands
slightly forward on the handle bar and gently press
the reverse levers toward the handle bar.
9. When in the neutral position, the hydraulic system
prevents the mower from moving easily. However,
on agrade, the mower can move very slowly (with
the engine off or running). Be sure to setthe
manual parking brake any time the mower is left
unattended or is being transported.
10. To physically move the mower when the engine is
NOT running, disengage the hydrostatic drive units.
Rev: Mar2011
STANLEY®Finish Mower
10
Page 14
Operating Instructions 36FS,54FS
Disengaging Hydrostatic Drive Units
Before physically moving the mower when the engine is
NOT running, the hydrostatic drive units need to be
disengaged into free-wheel mode.
To disengage these hydro units:
1. Remove the hydro tool stored under the hydro unit.
2. Use the hook on the hydro tool to pull the hydro
release pin back and out.
Repeat onthe other side.
It may be necessary to
bump the hydro carrier
forward for easier free-
wheeling.
CAUTION! Never bump, hit or
push the actual hydros.
To return to operation mode:
1. Slide the hydro tool
through the hydro
tensioner. Pull until the
pin sets. Repeat on the
other side. If the pin
partially sets, tap the pin.
2. Replace the hydro tool to storage under the hydro
unit.
Return to Neutral
If the mower creeps or will not stop as desired when
the handles are in neutral position, adjustments are
necessary.
CAUTION: Be sure the engine is OFF before you
open the hydro access panel.
1. Remove the bolts to
access hydro panel.
.
Using an 8mm
wrench, reach through
the bottom of the hydro
panel to the return-to-
neutral set pin bolts.
Loosen bolts on the
side that needs
adjusting.
.
Be sure the brake is inthe OFFposition. In a safe
operator position, start the engine.
4.
With the engine running, slowly move the handle
on the side needing adjustment until that side
comes to a complete stop. If the mower creeps
forward, pull handle in reverse, If the mower
creeps backward, pull the handle forward.
.
When the mower stops moving completely the
hydro is in the neutral position.
.
Turn off the engine.
7.
Slowly tighten the bolts without moving the plate.
8.
With the bolts tightened, move to a safe operator
position and start the engine.
.
If the creep has returned, repeat the process.
Multiple iterations may be required.
DANGER ]
Rev: Mar2011
DANGER! Make certain the engine comes to a
complete stop before putting you hands in the
access panel.
10. Reinstall hydro access panel.
STANLEY®Finish Mower
11
Page 15
Mowing
36FS,54FS
I
WARNING
WARNING! Thoroughly inspect the area where you
plan to use the mower. Look for items such as stones,
sticks, wire, and other foreign objects. If struck by the
mower, these and other objects may become
projectiles that could lead to serious injury or death.
Clear area of all debris.
Keep people and pets at a safe distance.
I
WARNING! Do not operate the mower with defective
guards, shields, or without the safety devices securely .....
in place.
1. When the mower is in position on the area to be
WARNING
i
mowed, hold the operator presence control down
with one hand.
.
With the other hand, SLOWLY push the blade
control lever forward to the ON position.
3. Slowly, and evenly, engage the forward and
reverse levers and begin mowing. To stop moving,
ease up on the levers or simply let go of the
controls.
4. To stop the blades, pull the blade control lever back
to the OFFposition.
Rev: Mar2011
STANLEY®Finish Mower
12
Page 16
Operating Instructions 36FS,54FS
Changing the Height of Cut
Your mower is equipped with an easily-adjustable
floating deck, which can be adjusted for cut heights of
1½ inches to 4½ inches in ½-inch increments.
Hew to Change the Cut Height
1. Hold one side ofthe deck bythe black handle.
2. Using your other hand, remove the retaining clip
and pin from the two brackets on that side of the
mower.
. Raise or lower the deck
until the hole in the height
adjust bar aligns with the
desired cut height hole on
the height adjust bracket.
.
Replace the height adjust
pins into the desired cut
height holes. All 4height
adjust pins must be setto
the same desired cut
height position.
.
Repeat the same adjust-
ment process with the
two height adjust pins /
brackets on the other side
of the mower deck.
Removing the Blades
Required tools: Two (2) 15/16" box end wrenches
I CAUTION
CAUTION! Beware of the cutting edges on the
blades, The rotation of one blade may cause
the other blade(s) to rotate, Always wear work
gloves when handling blades,
1. Park the mower on level ground and block the rear
wheels to prevent accidental rollback.
2. Raise the front end of the mower using a jack
stand.
3. Use one wrench to loosen nutAwhile holding bolt
B with the other wrench. (See adjacent photo.)
4. Slide the blade bolt down through the mower deck
and out.
5. To reinstall, insert the blade bolt through the
cutting deck.
.
Install the blade spacers that were removed, back
onto the blade bolt followed by the nut and tighten.
(See figure below.) IMPORTANT: The number of
spacers should always be the same on each blade
bolt. NEVERput the spacers belowthe blade.
Rev: Mar2011
STANLEY®Finish Mower
13
Page 17
Operating Instructions 36FS,54FS
Spindle Brake Inspection and Replacement
Blade and pulley brake inspections should be
performed every 50blade on and off cycles.
36-inch mowers have 1brake.
54-inch mowers have 2brakes.
1. Engage the blade handle (make certain the engine
cannot start) to pull the brakes off of the pulleys.
2. Remove the pulley guard from the deck.
3. Visually inspect the brake pads for wear. Make
certain that no metal has been touching the
pulleys.
4. The brake pad material should be approximately
1/8-inch thick. Replace the brakes if the material is
less than 1/16-inch thick.
Note: .....
Replacing both
brakes is
recommended
if replacement
of one brake is
required.
5. To replace the
brake, use a
pair of pliers to
remove the springs.
6. Remove the two mounting bolts and
disconnect the spring from the cable. _
7. Discard all ofthese parts. B0 NOT reuse springs.
New brakes are equipped with new springs for
proper braking.
8. Install the new brakes by reversing the procedure
in steps 5and 6.
9. Bisengagethe blade handle and inspect the brake
contact surface. All of the brake pad contacting
material should be contacting the bottom of the
pulley.
Before beginning service, park the mower on a level
surface, turn the blades off, turn the engine off, take
the key out of the switch, wait an adequate time to
make certain no blades are turning, and remove spark
plug wires from spark plugs.
Rev: Mar2011
Note: Springs may vary from those pictured based on
the particular application.
STANLEY®Finish Mower
14
Page 18
General Maintenance 36FS,54FS
The Importance of Maintenance
Regular maintenance is essential to ensure your
mower continues to deliver safe and high-quality
performance.
To help you properly care for your mower, the
following pages include a recommended maintenance
schedule, routine inspection procedures, and simple
maintenance procedures using basic hand tools.
Maintenance is the responsibility of the owner and
must be performed regularly. More difficult service
tasks or tasks that require special tools are best
handled by a recommended service technician or
other qualified mechanic.
The maintenance schedule described on page 15
applies to mowers used under normal operating
conditions. If you operate your mower under severe
conditions, such as sustained prolonged use or high-
temperature operations, or use it in unusually wet,
dusty or rocky conditions, consult your servicing
dealer for recommendations applicable to your
individual needs and use.
Be sure to use genuine STANLEY mower replacement
parts when servicing your mower to assure the best
quality, safety and performance for your mower.
Need Help? Parts, Service and Technical Assistance
Call: 1-919-550-3259 www.mower911.com
Fuel
I DANGER
DANGER: Gasoline is highly flammable and
explosive. Do not add fuel while the engine is
running or is hot. Keep open flames, sparks, and
heat away from the fuel and store fuel in containers
specifically designed for that purpose. Add fuel
outdoors only and if the fuel is spilled, do not start
the engine. Manually push the mower away from the
spill and wipe up immediately.
Refer to the Engine Owner's Manual for the type of fuel
to use.
A fuel shut off valve is located on
the bottom of the fuel tank. It is
recommended that the fuel be shut
off when transporting between job
sites and when storing the mower
for extended periods of time.
Engine Oil
CHECKENGINE 01L BEFOREEACH USE. Refer to the
Engine Owner's Manual for the type of oil to use, oil
change intervals, and the proper procedures to check
and change oil.
Blades
I CAUTION I
CAUTION! Before making any adjustments and/or
servicing to your STANLEY mower, make sure the
mower is on a flat and level surface, with the ignition
switch off, the key removed, and the blades
disengaged. Also, disconnect the spark plug wires
from the spark plugs and ground them against the
engine to prevent inadvertent starting.
If adjustment or maintenance is being performed after
operation of the mower, allowthe unit to cool since
heat build up could cause severe burns.
Tire Pressure
Incorrect tire pressure may cause the mower to pull to
one side and/or result in uneven cut. Always use
caution when filling the tires. NEVERexceed the
recommended tire pressure.
Air Filter
Refer to the Engine Owner's Manual for the
recommended maintenance.
Rev: Mar2011
I CAUTION I
CAUTION: Always wear work gloves when performing
blade maintenance and beware of the cutting edges.
Be sure the engine is off, the key removed, and the
spark plugwires are disconnected from the spark
plugs to prevent accidental contact.
Inspect blades on a daily basis for nicks, bends, and
excessive wear. If the blades are worn, cracked, bent,
or damaged, replace them before using the mower.
Choose genuine STANLEY mower replacement blades
to ensure quality and performance. (See page 13 for
blade removal instructions.)
When sharpening the blades, sharpen onlythe cutting
edges and try to maintain the original angle of the blade.
Do not make the cutting edge razor sharp. Remove the
same amount from each side of the blade so that
balance in maintained.
STANLEY®Finish Mower
15
Page 19
Item
Procedure
Maintenance Schedule 36FS,54FS
i i;i;; ;i;;;i;; ;i;; ;i;;;i;; ;i;; ;i;;;i;;;i;; ;i;;;i;;;i;; ;i;;;i;;;i
Break-in Every 8 hrs Every 40 hrs Every 100 hrs Every 200 hrs
first 5 hrs) (daily) (weekly) (Bi-weel<ly) (monthly)
Belts
Blades
Engine Air Filter
Engine Cooling Areas
Engine 0il
Engine 0il Filter
Engine Spark Plug
Inspect (adjust if
needed)
Inspect and Sharpen
Inspect (see Engine
Owner's Manual)
Clean (see Engine
Owner's Manual)
Check (see Engine
Owner's Manual)
Change (see Engine
Owner's Manual)
Change (see Engine
Owner's Manual)
Inspect (see Engine
Owner's Manual)
Fuel Filter
Fuel Line
Grease Fittings
Hardware
Mower Main Frame
Safety Interlock System
Tires
Spindle/Blade Brakes
Replace
Check
Refer to page 16
Check for proper
tightness
Remove debris from
under belt cover
Check Operations
and Switches
Check Air Pressure
X
Rev: Mar2011
STANLEY®Finish Mower
16
Page 20
Service Adjustments 36FS,54FS
I DANGER
DANGER: Before making any adjustments or servicing
your mower, make sure the mower is on level ground,
the blades are disengaged, the key is removed, the
engine is off and the spark plug wires are disconnected
from the spark plugs to prevent accidental contact. If
maintenance or adjustments are being performed after
operation of the mower, allow the unit to cool since
heat build up could cause severe burns.
Engine-to-Blade Belt Adjustment
1. Remove the deck cover and move the blade control
lever onthe control console to the ON position.
2. With approximately 10 pounds of pressure, push
the clutch pulleyto tighten the belt. The linkage
should stop approximately 1 inch before contacting
the stop bolt. Ifthe belt moves more than ½-inch,
move the blade control lever back to the OFF
position.
3. Loosen locking nut.
4. Rotate turnbuckle until desired tension is achieved
(approximately 1inch from stop bolt).
5. Tighten locking nut when finished.
6. Replace deck cover.
54-inch Blade-to-Blade Belt Adjustment
1. Remove the deck cover.
2. Ifthe belt moves more than ½-inch,
loosen the locking nutA and turn nut B
clockwise approximately 1-2 turns.
. Recheck the tension onthe blade-to-
blade belt. If it is still loose repeat step
Important: Do not over tighten the blade-to-blade belt. Over tension
can cause premature wear on belts and blade spindles.
4. Re-tighten locking nutB.
5. Replace deck cover.
Rev: Mar2011
STANLEY®Finish Mower
17
Page 21
Service Adjustments 36FS,54FS
Engine-to-Hydrostatic Drives Belt Adjustment
1. The engine-to-hydrostatic drives belt is located
underneath the rear deck. The belt should move
approximately 5/16-inch to 3/4-inch with three (3) to
five (5) pounds of pressure applied to the belt
midway between the transmission pulley and the
engine output shaft pulley.
When installing a new belt, the tension should be
higher than the running tension. It is not necessary
to keep the belt atthe greatest (smallest deflection)
tension during normal operation. Important: Do not
over-tighten the
belt.
2. Toadjustthe
belt, turn the nut
on the threaded
tension rod found
on the right, rear
corner of the
mower.
.
Do not over-
tighten. This could cause serious damage to the
hydraulic drive systems.
Safety System Adjustments
I WARNING I
WARNING: Do not bypass, modify, alter, or
disconnect the safety system. Make sure that the
safety interlock system is fully operational each time
before mowing. Failure to do so could present
danger to you and others around you.
There are generally three (3)ways to adjust the
sensitivity of a safety switch. Which is the most
appropriate way to adjust each switch depends upon
the application, location, and the nature of the problem
you are encountering.
Hydro System Adjustment
The hydrostatic drives are coupled to an actual drive
with a multi-v belt. Occasional retensioning of the belt
may be necessary. If performance decreases or hydro
control handles are activated and the wheels do not
turn, inspect the multi-v belt.
1. Remove the hydro
access panel.
.
Loosen jamb nut at
hydro tensioner.
3. Tighten nut to tighten belt. Belt tension should be
1/16-inch deflection under seven (7) of pressure.
4. Once tension is set, tighten the jamb nut and
reinstall the hydro access panel.
Method 1: Adjust location using the mounting
sc rews
1. Move the blade control lever to OFF.
2. Loosen screws (A) until safety switch (B) moves
freely.
3. Slide safety switch (B) firmly against blade bell
crank (C).
4. Tighten screws (A) and check that safety switch (B)
does not move.
Method 2: Adjust location using adjustment nuts on
switch body
1. Loosen locking nut(C) on the sensor shaft.
2. Adjust switch location by turning the nuts.
3. Tighten the locking nut when proper adjustment is
achieved.
Method 3: Relocate mounting holes
In rare cases where the components are misaligned,
the easiest means of adjusting the location is to
elongate the existing holes or add new holes to achieve
a tighter fit between the activation rod and the sensor.
Rev: Mar2011
STANLEY®Finish Mower
18
Page 22
Lubrication Points 36FS,54FS
To ensure proper lubrication of moving parts, GXi recommends that you lubricate the following components with a high-
quality, EP2 high-temperature-based grease or equivalent. Should the conditions of operation be more severe than
normal, the lubrication interval may need to be shortened. GTR/0PE grease is the recommended lubricant.
Lubrication Point Locations
36-inch mowers have 10lubrication points.
54-inch mowers have 12 lubrication points.
Lubricate after every 50 hours of usage
1. Front wheels (4 locations, 1 on each
wheel shaft and 1 on each wheel axle)
.
Spindles (2 locations on 36-inch and 3
locations on 54-inch mower decks): .......
Note: The lower spindle bearing
is sealed on the bottom and
open onthe top. The upper
spindle bearing is sealed on both
sides. Failure to frequently
replenish grease will cause
premature lower bearing failure.
Frequent application of grease to this bearing is critical
to achieving long spindle life in harsh duty
environments.
3. Mower deck idler pulley brackets
(1 location on36-inch and 2
locations on 52-inch models)
.
Blade activation rod supports (2
locations: one atthe
support under the fuel
tank bracket and one
adjacent to the engine.)
5. Hydraulic drive system
idler puller support (1
location)
Deck Interchange
Note: Before interchanging the optional attachment
deck, set the deck in the 1.5-inch cut height position and
be sure the hydro unit is disengaged (see page 11).
Remove the deck cover
by releasing the four (4)
knobs.
.
Disconnect the clutch tension rod connecting the
deck to the chassis.
. Remove the belt from
the engine pulley.
.
Using an 18 mm
wrench or socket,
remove the four (4)
deck retaining bolts.
5. Tilt handle bars forward and pull chassis from deck.
6. Reverse the steps to reconnect the optional
attachment deck.
Rev: Mar2011
STANLEY®Finish Mower
19
Page 23
Troubleshooting 36FS,54FS
Problem
Engine will not start
Possible Causes Solution
1. Keyinthe OFFposition
2. Insufficient fuel in the tank
3. Air bubble in the fuel line
4. Fuel valve in OFFposition
5. Choke not ON
6. Choke linkage out of adjustment
7. Low engine oil
8. Blade control in ON position
9. Loose spark plug wire
10. Fouled spark plug
11. Plugged or dirty air filter
12. Bad gasoline
13. Plugged or dirty fuel filter
14. Safety switches out of
alignment or loose
15. Dead battery (electric start
models)
1. Turn keyto ON position
2. Add gasoline
3. Prime engine or shake bubble out
4. Turn valve ON
5. Turn choke ON
6. Refer to Engine Owner's Manual
7. Add engine oil
8. Push lever to OFFposition
9. Tighten wire or connections
10. Clean or replace the plug
11. Clean or replace the air filter
12. Brain and replace the gasoline
13. Replace the fuel filter
14. Adjust or tighten switches (p. 17) - read warnings!
15. Recharge or replace battery
To test whether the blade activation safety switches
are a contributing factor to the engine not starting,
depress the Operator Presence Switch on the handle
bars while trying to start the engine. If engine starts, a
safety switch adjustment is required
Engine will not keep
running/quits
Engine stops when blades
are engaged
Blades do not turn 1. Broken belt
Belts squeal when blades 1. Incorrectbelttension
are engaged 2. Excessive belt wear
1. Water in the fuel
2. Loose safety switch
3. Fuel valve is OFF
4. Dirty fuel filter
5. Dirty air filter
6. Low engine oil
1. Loose safety switch
2. Belt tension too high
3. Blades jammed with foreign
material
2. Loose belt
3. Blade activation linkage out of
adjustment.
1. Drain and replace fuel
2. Adjust switch (p. 17)
3. Turn fuel valve ON
4. Replace fuel filter
5. Clean or replace air filter
6. Add engine oil
1. Adjust switch (p. 17)
2. Adjust belt(p. 16 and 17)
3. Remove foreign material
Note: Firmly pushing the blade control lever into the
OFFposition to ensure the safety switch is fully
engaged can sometimes resolve this problem.
1. Replace belt
2. Adjust belt(p. 16 and 17)
3. Adjust linkage(p. 13)
1. Adjust belt tension
2. Replace belt
Belts slip when blades are 1. Incorrect belt tension
engaged 2. Excessive belt wear
Rev: Mar2011
1. Adjust belt tension
2. Replace belt
STANLEY®Finish Mower
20
Page 24
Troubleshooting 36FS, 54FS
Problem Possible Causes Solution
Mower will not move 1. Brake ON 1. Release brake on control panel
forward or reverse 2. Bypass levers pulled out 2. Ensure bypass pins are retracted
Cannot move mower 1. Bypass not engaged 1. Pull left and right bypass pins and set them in slots
when the engine is off in the chassis (p. 11)
Engine is overheating 1. Dirt in the fuel line 1. Replace fuel filter and flush tank
2. Dirty air filter 2. Clean or replace the air filter
3. Low engine oil 3. Add engine oil
4. Fouled spark plug 4. Replace spark plug
5. Misuse of the mower 5. Mow slower, wait for grass to dry out
6. Dull blades 6. Sharpen cutting blades
7. Spindle bearing failure 7. Take in for service
Grass not cut smoothly or
cleanly
Mower always pulls to
one side
1. Dull blades
2. Mowing too fast for conditions
3. Grass is wet or bent over
4. Blade is bent
5. Tire pressure not equal
6. Beck is set at uneven heights
7. Blades are set upside down
8. Excessive grass and debris
build up underneath the deck
1. Controls out of adjustment
2. Transmission failure
1. Sharpen blades
2. Slow down while cutting
3. Let grass dry to stand up
4. Replace blade
5. Add air pressure to low tires
6. Set deck at equal heights
7. Take blades off and install correctly
8. Clean out debris
1. Adjust controls (p. 11)
2. Take in for service
Rev: Mar2011
STANLEY®Finish Mower
21
Page 25
LimitedWarranty & Service 36FS,54FS
Length of Warranty: *(from the date of original retail purchase)
Products Covered by this
Warranty
Engine
Transmission
Mower frame
Belts, Tires, Battery
Attachments
Residential
Manufacturer's warranty
Manufacturer's warranty
Lifetime (original owner only)
90 days
1 yr limited
*LENGTHOFWARRANTY:Batteries supplied with applicable products as standard, original equipmentare covered bythis warranty
for a period of 90days from the date of original retail product purchase. Consumable parts such as oil, spark plugs,filters, and
blades are not covered bythis warranty.
To QualifyforthisWarranty
The product must be purchased in the United States from a dealer authorized byGXi OutdoorPower, LLCto sell those products. This
warranty applies to first retail purchaser/owner during the applicable warranty time period. SAVEYOURPROOFOFPURCHASE
RECEIPT.
What GXiOutdoor Power Will Repair or Replace under Warranty
GXiwill repair or replace, at its option, any partthat is proven to be defective in material or workmanship under normal use during
the applicable warranty time periodsubject to the exclusions stated herein.This warranty is void if the owner fails to follow the
prescribed maintenance and operating procedures described in this manual.This specifically refers to ensuring routine lubrications
and oil changes are made,that fuel stabilizer is used when the product is stored andthat the product is not overloaded.
Commercial Rental
Manufacturer's warranty Manufacturer's warranty
Manufacturer's warranty Manufacturer's warranty
Lifetime(original owner only) 90 days
90days 90 days
1yr limited 30day limited
GXihasthe right to recover warranty administration costs from the owner ifthe root cause of the malfunction isfound to be other
than defective material or workmanship. Inparticular, this warranty doesnot cover: contaminants in the fuel or oil; damage caused
by notfollowing the prescribed warnings and operating practices; failure to follow proper maintenance and storage procedures; and
physical damage dueto misuse,shipping, handling or storage.
Warranty repairs will be made without charge for parts and labor for the first year.
Anything replaced under warranty becomesthe property of GXi. Parts replaced underwarranty will beconsidered as part of the
original product and any warranty onthose parts will expire coincident with the original product warranty.
To Obtain Warranty Service
You must take the STANLEYproduct, accessory, replacement part,apparel or the power equipment onwhich the accessory or
replacement part is installed, and proof of purchase, at your expense,to any STANLEYservice location in the United States,who is
authorized to service that product, during the service location's normal businesshours. If you are unableto obtain warranty service,
or are dissatisfied with the warranty service you receive,take the following steps: First,contact the manager ofthe service center
involved; normally this will resolve the problem.However, if you should require further assistance,write or call the GXiParts &
Service, LLC1-919-550-3259.
Exclusions
This warranty does not cover: normalwear, contaminants inthe fuel or oil; damageas aresult of use in an application for which the
product was not designed; damage caused by incorporation or useof unsuitable attachments or parts, unauthorizedalteration, or
other misuse andneglector; damagecaused byfailure to followthe prescribed warnings, operating practices, proper maintenance
and storage procedures; parts affected or damaged byaccident and/or collision; damagedue to shipping, handling, storage or any
causes other than defects inmaterial or workmanship ofthe product.
Disclaimer of Consequential Damage and Limitationof Implied Warranties
GXidisclaims any responsibility for loss of time or useof the product,transportation, commercial loss, or anyother incidental or
consequential damage.Any implied warranties arelimited tothe duration ofthis written limited warranty.
THISWARRANTYIS VOIDIFTHE MANUFACTURINGDATEANDTHESERIALNUMBERONTHEEQUIPMENTHASBEENREMOVED
ORTHEEQUIPMENTHASBEENMODIFIED.
Rev: Mar2011
MN_ _M_t_ GREAT
......................................... J
STANLEY®Finish Mower
22
Loading...