Stanley 36FS, 36FDS Owner's Manual

FINISH MOWER Owner's Manual

This manual contains important safety instructions for the gasoline engine powered

lawnmower models: 36FS, 54FS, 36FDS

READ SAFETYWARNINGS AND OPERATING INSTRUCTIONS CAREFULLY.

SAVE THIS MANUAL.

Need Help?

Parts, Service

and Technical Assistance call:

1-919-550-3259

www.mower911.com

When you call the help-line you will need to have the following information:
Date of Purchase:

Location of Purchase:
Serial# - Mower:

Serial # - Engine:
Serial # - Hydro Trans (L)
Serial # - Hydro Trans (R)

36FS,54FS

Copyright@ 2009 by GXi Outdoor Power, LLC.All rights reserved.

No part of this publication can be reproduced or distributed without prior written permission of GXi Outdoor Power, LLC

Clayton, NC 27520 USA.

is a registered trademark of The Stanley Works or its affiliates and
is used under license by GXi Outdoor Power, LLC

GXi Outdoor Power, LLCreserves the right to discontinue or change specifications or design at anytime without notice
and without incurring any obligation whatsoever.

The information and specifications included in this publication were in effect atthe time of approval for printing.

This manual contains important safety instructions for Finish Mowers

READSAFETYWARNINGS AND OPERATINGINSTRUCTIONS CAREFULLY

SAVE THESEINSTRUCTIONS.

This owner's manual is considered a permanent part of the finish mower and should

remain with the finish mower if resold.

Rev:Mar2011 STANLEY®Finish Mower

Contents

Safety Information and Warnings .........................................................................1

Operation Safety Precautions ...............................................................................2

Safety Decals ............................................................................................................3

Product Specifications ...........................................................................................4

Control Panel and Lawn Mower Components ....................................................5

Assembly Instructions

Step 1:FrontWheel Assembly .......................................................................6

Step 2: Mower Assembly ................................................................................7

Step 3: Wire Harness Assembly and Connections .....................................8

Step 4: Throttle and Choke Cable Connections ...........................................8

Step 5: Fuel Tank Connections .......................................................................9

Step 6: Brake Set-up .........................................................................................9

Operating Instructions

Starting the Engine.........................................................................................10

Operating the Mower .....................................................................................10

36FS,54FS

Disengaging Hydrostatic Drive Units ...........................................................11

Return to Neutral .............................................................................................11

Mowing ............................................................................................................12

Changing the Height of Cut...........................................................................13

Removing the Blades .....................................................................................13

Spindle Brake Inspection and Replacement ..............................................14

General Maintenance ...........................................................................................15

Maintenance Schedule ........................................................................................16

Service Adjustments ..............................................................................................17

Lubrication Points ..................................................................................................19

Deck Interchange ...................................................................................................19

Troubleshooting ......................................................................................................20

Limited Warranty and Service .............................................................................22

Aboutthis Manual

Congratulations on the purchase of your new STANLEY commercial mower. We at GXi Outdoor Power are confident that

this mower will provide excellent performance, outstanding quality, and great durability when operated and maintained

as directed in this manual.

1. This manual contains assembly, operating, safety, adjustment, maintenance, and troubleshooting instructions.
BEFOREOPERATING YOUR LAWN MOWER, CAREFULLYREADTHIS MANUAL IN ITS ENTIRITY.

2. This owner's manual is considered a permanent part of the mower. It must be available to all operators and/or
person(s) servicing the mower. Should the mower be resold, this manual must remain with the mower.

3. All information, illustrations, and specifications contained in this manual were in effect at the time of the
publication. GXi Outdoor Power reserves the right to add, delete or modify specifications and/or designs without

notice.

4. If you ever have questions in regards to the operation, maintenance or safety of your mower, please contact the
GXi Parts & Service, LLCat 1-919-550-3259.

Rev:Mar2011 STANLEY®Finish Mower

Safety Information and Warnings 36FS,54FS

Safety Information

STANLEY lawn mowers are designed to give safe
and dependable service if operated according to

instructions. Read and understand this owner's
manual before operating your lawn mower.

Emission Control System Information

The U.S. and California Clean Air Acts

EPA and California regulations require all
manufacturers to furnish written instructions

describing the operation and maintenance of
emission control systems. The following instructions

and procedures must be followed in order to keep

the emissions from your engine within the emission

standards.

Safety Label Locations

Safety labels are located on your mower to warn

you of potential hazards. Read them carefully. If a

label comes off or becomes hard to read, contact

your GXi Parts and Service, LLCfor a replacement.

Operator Responsibility

Be sure that anyone who operates the lawn mower
receives proper instruction. Know howto stop the

lawn mower quickly in case of emergency.
Understand the use of all controls and components.

Children should not operate the lawn mower without
parental supervision.

AWA""'"o

I

Mower Inspection
For your safety, inspect the lawn mower before each

use. Before you begin your inspection, be sure the
following conditions are met: the lawn mower should

be on a flat and level surface, with the ignition switch
off, the key removed, and the blades disengaged. Also,
disconnect the spark plug wires from the spark plugs

and ground them against the engine to prevent
inadvertent starting.

1. Walk around the mower and look for any fluid
spills or leaks on or underneath the mower.

Remove any and all excessive debris, dirt, and
fluids.

2. Look for signs of damage or excessive wear.
Check the tightness of all nuts, bolts, pins, and

screws. Tighten any that may be loose and
replace anythat are missing.

3. Be sure the safety interlock controls are
operating properly so that the engine cannot be

started unless the ground speed control lever is
in neutral and the blades are disengaged.

4. Check the mower blades for any damage or
abnormal wear. Replace in sets so that they are

balanced.

5. Check the tire pressure on all four tires. Do not
exceed the recommended maximum indicated

on the tire.

6. Check the belts for proper wear and correct
tension. See pages 16and 17for instructions.

7. Check engine oil and air filters as recommended
in the engine manufacturer's manual.

WARNING! Do not use your STANLEY lawn mower to
carry passengers. Keep bystanders, helpers, pets and

children at asafe distance from the machine while it is
in operation since rotating blades can throw rocks and

other items, causing serious injury. Check the area
before you begin mowing for stones, sticks, wire, and
other foreign objects. These objects may become

projectiles when struck by the mower.

I I

WARNING! Wear protective clothing while mowing.

Long pants and safety glasses help reduce the risk of
injury from thrown objects. Adequate footwear, such as
steel toe shoes with aggressive soles, is recommended

to help protect your feet and maintain traction on slopes
or uneven grounds. Always wear hearing protection.

Rev Mar2011

_DANGER IA

I

DANGER: GASOLINE IS HIGHLY FLAMMABLE AND
EXPLOSIVE. Do not add fuel while the engine is

running or is hot. Keep open flames, sparks, and heat

away from the fuel and store fuel in containers
specifically designed for that purpose. ADD FUEL
OUTDOORS ONLY AND IFTHE FUEL IS SPILLED, DO

NOT START THE ENGINE. Manually push the mower

away from the spill and wipe up immediately.

STANLEY'_Finish Mower

Operation Safety Precautions 36FS,54FS

Equipment OperationiSafety Precautions

1. Do not operate the engine in a confined space
where dangerous carbon monoxide fumes can

collect. Carbon monoxide is odorless,
tasteless, and can be fatal.

2. Mow only in daylight.

3. Make sure the mower is in neutral and the
blades are disengaged before attempting to

start the engine.

4. Be extremely careful when operating the
mower on aslope or when the grass is damp
or wet. Reduced traction could cause sliding.

5. Do not stop or start suddenly when going
uphill. Use extreme caution when changing

directions while operating on a slope.

6. Avoid steeps slopes. Never use riding
attachments on slopes since there is an

increased riskthat they might roll over.

7. Never mow by pulling the mower back towards
you because you might slip.

8. Watch for pedestrian or vehicular traffic when
moving the mower while not in use (i.e.,

loading, unloading or transporting).

9. Never operate the mower with defective guards
or shields, or without the safety devices
securely mounted in place.

10. Never direct discharge of material toward
bystanders nor allow anyone near the mower
during operation.

11. Do not change the governor settings or over
speed the engine.

12. Always stop the engine when you leave the
mower, even for a moment.

13. To help reduce the fire hazard, keep the engine
and the area around the engine free of grass,

leaves or any other type of foreign material.

14. Beware of cutting edges. Always wear gloves
for safety when performing blade maintenance

activities. Beware on multiple blade units since
the rotation of one blade may cause the rotation

of the other blade.

15. Do not operate the mower with the grass chute
deflector in the raised position. Serious injury

could occur.

f

Before setting up your STANLEY mower,

disconnect the spark plug wires from the
spark plugs and ground them against the

engine to prevent inadvertent starting. This
step should be taken as a precaution

whenever you are working on this machine.

isconnect the safety system. Make sure that

he safety interlock system is fully operational

ANGER: Do not bypass, modify, alter or "1
ach time before mowing.

ure you are familiar with all of the

Before attempting to use your mower, make

components and have read the manual.

Need Help?

Parts,Service

andTechnicalAssistancecall:

Rev Mar2011

1-919-550-3259

www.mower911.com

STANLEY'_Finish Mower

2

Safety Decals 36FS,54FS

Safety Decal Identification

The labels shown below are located on your mower to warn you of potential hazards and provide you with important

safety information. If these decals become difficultto read or are missing from the mower, please contact GXi Parts &
Service, LLC at 1-919-550-3259 or www.mower911.com for a replacement.

Rev: Mar2011

STANLEY®Finish Mower

3

Product Specifications 36FS,54FS

Models

Feature 36FS 54FS
Product Type Commercial, 0-turn Commercial, 0-turn
Cutting Width 36-inch 54-inch
Engine See engine manufacturer's manual See engine manufacturer's manual

Engine Start Electric Electric
Transmission Type Dual hydrostatic Dual hydrostatic
Transmission Mfg Peerless Peerless
Mower Speeds nfinitely variable Infinitely variable

Deck Type Floating, quick change Floating, quick change
Cutting Height 1.5- 4.5inches( ½-inch increments) 1.5- 4.5 inches( ½-inch increments)

Blade Engagement Manual clutch Manual clutch
Blade Tip Speed 18,750ft/min 18,750ft/min

Anti-Scalping Rollers None 3 front/2 rear
No. Blades/Length 2, 18-inch blades 3, 18-inch blades

Control System V-bar E-Z hydro speed control V-bar E-Z hydro speed control
Fuel/Capacity Gasoline/4.5 gals. Gasoline/4.5 gals.

Rear Drive Tires 16-inch X 6.5-inch turf tread 18-inch X 8.5-inch turf tread
Front Caster Tires 9-inch X 3.5-inch smooth tread 9-inch X 3.5-inch smooth tread

Brake System Internal hydraulic and mechanical park Internal hydraulic and mechanical park
Weight Approx. 450 Ibs. Approx. 510 Ibs.

Height/Length 48 inches x 78 inches 62 inches x 78 inches

Rev: Mar2011

STANLEY®Finish Mower

4

Control Panel and Lawn Mower Components 36FS,54FS

Throughout this manual, instructions are given on the operation of your STANLEY mower. We recommend that while

going through this manual, you have your mower available for quick and easy access in order to orient yourself with the
controls, maintenance and orientation of different parts. Please read through the manual before operating.

Control Panel

Below, youwill find a diagram ofthe control panel.Pleasetake the time to familiarize yourself with the mower controls.

Blade Control Lever

Operator Presence Switch

Control

Key Switch

Forward / reverse speed control

Lawn Mower ComponentIdentification

(Somecomponents mayappear different than shown, dependingon the model.)

Hydro brake /lock

Control panel

Handle bar height
adjustment

Muffler (HOT!)

Hour meter

Operator Presence Switch (0PS)

Blade control lever

Fuel tank

attery

,,,Pulley guard

Height adjustment pins (4)

Side discharge chute

Scalping wheels

Rev: Mar2011

STANLEY®Finish Mower

5