Stanley 100TS Owner's Manual
100” TOW BEHIND MOWER Owner’s Manual
This manual contains important safety instructions for the gasoline engine powered
tow behind mower model: 100TS
READ SAFETY WARNINGS AND OPERATING INSTRUCTIONS CAREFULLY.
SAVE THIS MANUAL.
Need Help?
Parts, Service
and Technical Assistance call:
1-919-550-3259
www.mower911.com
When you call the help-line you will need to have the
following information:
Date of Purchase: _______________________
Location of Purchase: _______________________
Serial # - Mower: _______________________
Serial # - Engine: _______________________
Mower and engine life are
extended greatly by performing
frequent lubrications, oil changes
and regular maintenance. To
protect your investment perform
routine maintenance.
100TS
Copyright© 2009 by GXi Outdoor Power, LLC. All rights reserved.
No part of this publication can be reproduced or distributed without prior written permission of GXi Outdoor Power, LLC
Clayton, NC 27520 USA.
is a registered trademark of The Stanley Works or its affiliates and
is used under license by GXi Outdoor Power, LLC
GXi Outdoor Power, LLC reserves the right to discontinue or change specifications or design at any time without notice
and without incurring any obligation whatsoever.
The information and specifications included in this publication were in effect at the time of approval for printing.
This manual contains important safety instructions for Tow Behind Mowers
READ SAFETY WARNINGS AND OPERATING INSTRUCTIONS CAREFULLY
This owner’s manual is considered a permanent part of the tow behind mower and should
remain with the mower if resold.
About this Manual
Congratulations on the purchase of your new STANLEY commercial mower. We at GXi Outdoor Power are confident that
this mower will provide excellent performance, outstanding quality, and great durability when operated and maintained
as directed in this manual.
1. This manual contains assembly, operating, safety, adjustment, maintenance, and troubleshooting instructions.
BEFORE OPERATING YOUR LAWN MOWER, CAREFULLY READ THIS MANUAL IN ITS ENTIRITY.
2. This owner’s manual is considered a permanent part of the mower. It must be available to all operators and/or
person(s) servicing the mower. Should the mower be resold, this manual must remain with the mower.
3. All information, illustrations, and specifications contained in this manual were in effect at the time of the
publication. GXi Outdoor Power reserves the right to add, delete or modify specifications and/or designs without
notice.
4. If you ever have questions in regards to the operation, maintenance or safety of your mower, please contact the
GXi Parts & Service, LLC at 1-919-550-3259.
Rev: Mar2011
STANLEY Tow Behind Mower
Contents
Safety Information and Warnings ......................................................................... 1
Operation Safety Precautions ............................................................................... 2
Safety Decals ............................................................................................................ 3
Product Specifications ........................................................................................... 4
Control Panel and Mower Components ............................................................... 5
Assembly Instructions
Step 1: Front Wheel Assembly ....................................................................... 6
Step 2: Wing Mower Assembly ...................................................................... 7
Step 3: Tool Box and Fuel Tank Box ............................................................. 8
Step 4: Hitch Assembly .................................................................................... 8
Step 5: Height Adjustment .............................................................................. 8
Step 6: Engine Connections ............................................................................ 9
Step 7: Remote Shut-Down Switch ................................................................ 9
Operating Instructions
Starting the Engine ......................................................................................... 10
100TS
Stopping the Mower ....................................................................................... 10
Mowing in Reverse ......................................................................................... 10
Executing Turns with the Tow Behind Mower ........................................... 10
Connecting the Tow Behind Mower to a Vehicle ..................................... 11
Towing the Tow Behind Mower Offset to One Side ................................. 11
Wing Mower Storage and Operational Modes ......................................... 12
Mowing with the Tow Behind Mower ......................................................... 13
Removing the Blades ...................................................................................... 14
Changing the Height of the Cut ..................................................................... 14
Spindle Brake Inspection and Replacement .............................................. 15
Changing from Finish Cut to Rough Cut ....................................................... 16
General Maintenance ........................................................................................... 17
Maintenance Schedule ........................................................................................ 19
Service Adjustments .............................................................................................. 19
Lubrication Points .................................................................................................. 20
Troubleshooting ...................................................................................................... 21
Limited Warranty and Service ............................................................................. 23
Rev: Mar2011
STANLEY Tow Behind Mower
Safety Information and Warnings
100TS
Safety Information
STANLEY tow behind mowers are designed to give
safe and dependable service if operated according
to instructions. Read and understand this owner’s
manual before operating your mower.
Emission Control System Information
The U.S. and California Clean Air Acts
EPA and California regulations require all
manufacturers to furnish written instructions
describing the operation and maintenance of
emission control systems. The following instructions
and procedures must be followed in order to keep
the emissions from your engine within the emission
standards.
Safety Label Locations
Safety labels are located on your mower to warn
you of potential hazards. Read them carefully. If a
label comes off or becomes hard to read, contact
your GXi Parts & Service, LLC for a replacement.
Operator Responsibility
Be sure that anyone who operates the mower
receives proper instruction. Know how to stop the
mower quickly in case of emergency. Understand
the use of all controls and components. Children
should not operate the mower without parental
supervision.
Mower Inspection
For your safety, inspect the lawn mower before each
use. Before you begin your inspection, be sure the
following conditions are met: the lawn mower should
be on a flat and level surface, with the ignition switch
off, the key removed, and the blades disengaged. Also,
disconnect the spark plug wires from the spark plugs
and ground them against the engine to prevent
inadvertent starting.
1. Walk around the mower and look for any fluid
spills or leaks on or underneath the mower.
Remove any and all excessive debris, dirt, and
fluids.
2. Look for signs of damage or excessive wear.
Check the tightness of all nuts, bolts, pins, and
screws. Tighten any that may be loose and
replace any that are missing.
3. Be sure the remote shut-down switch works
correctly.
4. Check the mower blades for any damage or
abnormal wear. Replace in sets so that they are
balanced.
5. Check the tire pressure on all four tires. Do not
exceed the recommended maximum indicated
on the tire.
6. Check the belts for proper wear and correct
tension. See page 19 for instructions.
7. Check engine oil and air filters as recommended
in the engine manufacturer’s manual.
WARNING
WARNING! Do not use your STANLEY mower to carry
passengers. Keep bystanders, helpers, pets and
children at a safe distance from the machine while it is
in operation since rotating blades can throw rocks and
other items, causing serious injury. Check the area
before you begin mowing for stones, sticks, wire, and
other foreign objects. These objects may become
projectiles when struck by the mower.
WARNING
WARNING! Wear protective clothing while mowing.
Long pants and safety glasses help reduce the risk of
injury from thrown objects. Adequate footwear, such as
steel toe shoes with aggressive soles, is recommended
to help protect your feet and maintain traction on slopes
or uneven grounds. Always wear hearing protection.
Rev: Mar2011
1
DANGER
DANGER! GASOLINE IS HIGHLY FLAMMABLE AND
EXPLOSIVE. Do not add fuel while the engine is
running or is hot. Keep open flames, sparks, and heat
away from the fuel and store fuel in containers
specifically designed for that purpose. ADD FUEL
OUTDOORS ONLY AND IF THE FUEL IS SPILLED, DO
NOT START THE ENGINE. Manually push the mower
away from the spill and wipe up immediately.
STANLEY Tow Behind Mower
Operation Safety Precautions
100TS
Equipment Operation—Safety Precautions
1. Do not operate the engine in a confined space
where dangerous carbon monoxide fumes can
collect. Carbon monoxide is odorless,
tasteless, and can be fatal.
2. Mow only in daylight.
3. Make sure the mower is parked on a level
surface. The mower should either be
connected to a towing vehicle or the wheels
should be chocked. Make certain the blades
are disengaged before attempting to start the
engine.
4. Be extremely careful when operating the
mower on a slope or when the grass is damp
or wet. Reduced traction could cause sliding.
Never mow close to ditches as the implement
could slip dragging the towing vehicle and
operator in with it.
5. Do not stop or start suddenly when going
uphill. Use extreme caution when changing
directions while operating on a slope.
6. Avoid steeps slopes.
7. Watch for pedestrian or vehicular traffic when
moving the mower while not in use (i.e., loading,
unloading or transporting).
8. Never operate the mower with defective guards
or shields, or without the safety devices
securely mounted in place.
9. Never direct discharge of material toward
bystanders nor allow anyone near the mower
during operation.
10. Do not change the governor settings or over
speed the engine.
11. Always stop the engine when you leave the
towing vehicle, even for a moment.
12. To help reduce the fire hazard, keep the engine
and the area around the engine free of grass,
leaves or any other type of foreign material.
13. Beware of cutting edges. Always wear gloves
for safety when performing blade maintenance
activities. Beware of multiple blade units since
the rotation of one blade may cause the rotation
of the other blade(s).
14. Do not operate without blade baffles or guards
in place.
GASOLINE IS HIGHLY FLAMMABLE AND
EXPLOSIVE. FUEL LEAKS, A LOOSE FUEL TANK, OR A
LOOSE FUEL VALVE CAN LEAD TO SEVERE INJURY
OR DEATH. DO NOT OPERATE THIS MOWER IF ANY
COMPONENT OF THE FUEL SYSTEM IS LOOSE OR
LEAKS GASOLINE!
IMPORTANT! The mower belts are adjusted to
ensure the blades stop turning within seven (7)
seconds of releasing the blade control lever. If you
are making any belt adjustments whatsoever, for
your safety and the safety of others around you, you
must ensure the belts are re-adjusted to achieve this
design specification. When wing mowers are in use,
blades may not stop in 7 seconds. Visual indication
that the blades are turning is provided on both wing
mowers. Do not approach the mower or attempt any
service until the after the visual warning disks have
completely stopped turning. Slow moving blades can
cause serious injury or death.
Before setting up your brush mower,
disconnect the spark plug wires from the
spark plugs and ground them against the
engine to prevent inadvertent starting. This
step should be taken as a precaution
whenever you are working on this machine.
DANGER! Do not bypass, modify, alter or
disconnect the safety system. Make sure that
the safety interlock system is fully operational
each time before mowing.
Before attempting to use your mower, make
sure you are familiar with all of the
components and have read the manual.
Need Help?
Parts, Service
and Technical Assistance call:
1-919-550-3259
www.mower911.com
Rev: Mar2011
2
STANLEY Tow Behind Mower
Safety Decals
Safety Decal Identification
The labels shown below are located on your mower to warn you of potential hazards and provide you with important
safety information. If these decals become difficult to read or are missing from the mower, please contact GXi Parts &
Service, LLC at 1-919-550-3259 or www.mower911.com for a replacement.
100TS
Rev: Mar2011
3
STANLEY Tow Behind Mower
Product Specifications
100TS
Feature 100TS
Product Type Tow behind
Cutting Width 100-inch finish, 52-inch rough
Engine See engine manufacturer’s engine manual
Engine Start Electric
Deck Type Floating, quick change
Cutting Height 1.5-4.5 inches( ½-inch increments)
Blade Engagement Manual clutch
Blade Tip Speed 18,750 ft/min
Anti-Scalping Rollers 10
No. Blades/ Length 4, 26-inch blades
Fuel/Capacity Gasoline/4.5 gals.
Rear Drive Tires 13-inch x 6.5-inch turf tread
Front Caster Tires 9-inch x 3.5-inch smooth tread
Model
Weight Approx. 450 lbs.
Height/Length 48 inches x 78 inches
Product specifications
may change without
notice.
Rev: Mar2011
4
STANLEY Tow Behind Mower
Control Panel and Mower Components
Throughout this manual, instructions are given on the operation of your STANLEY mower. We recommend that while
going through this manual, you have your mower available for quick and easy access in order to orient yourself with the
controls, maintenance and orientation of different parts. Please read through the manual before operating.
100TS
Control Panel
Below, you will find a diagram of the control panel. Please take the time to familiarize yourself with the mower controls.
Throttle Control
Choke Control
Key Switch
Blade Control Lever
Mower Component Identification
(Some components may appear different than shown, depending on the model.)
Wing Mower
Lift Handle
Wing Mower Tip
Height Adjustment
Wing
Mower
Wing Mower
Position Bracket
Tool Box
Muffler (HOT!)
Articulating and
Offsetting Hitch
Blade control lever
Control Panel
Battery
Pulley and Belt Guards
Visual Warning Disk
Scalping wheels (10)
Fuel Tank
Main Deck Height Adjustment
(another located in rear)
Note: All items indicated on the wing
mowers are present on both wing mowers.
Rev: Mar2011
5
Removable Height
Adjustment Handle
STANLEY Tow Behind Mower
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