Stanley 100"" Tow BEHIND MOWER, 100TS Owner's Manual

100" Tow BEHINDMOWEROwner's Manual

This manual contains important safety instructions for the gasoline engine powered

tow behind mower model: lOOTS

READ SAFETY WARNINGS AND OPERATING INSTRUCTIONS CAREFULLY.

SAVE THIS MANUAL.

Need Help?

Parts, Service

and Technical Assistance call:

1-919-550-3259

www.mower911.com

When you call the help-line you will need to have the

following information:

Date of Purchase:
Location of Purchase:
Serial# - Mower:

Serial # - Engine:

lOOTS

Copyright@ 2009 by GXi Outdoor Power, LLC.All rights reserved.

No part of this publication can be reproduced or distributed without prior written permission of GXi Outdoor Power, LLC

Clayton, NC 27520 USA.

is a registered trademark of The Stanley Works or its affiliates and
is used under license by GXi Outdoor Power, LLC

GXi Outdoor Power, LLCreserves the right to discontinue or change specifications or design at anytime without notice
and without incurring any obligation whatsoever.

The information and specifications included in this publication were in effect atthe time of approval for printing.

This manual contains important safety instructions for Tow Behind Mowers

READSAFETYWARNINGS AND OPERATINGINSTRUCTIONS CAREFULLY

This owner's manual is considered a permanent part of the tow behind mower and should

remain with the mower if resold.

About this Manual

Congratulations on the purchase of your new STANLEYcommercial mower. We at GXi Outdoor Power are confident that

this mower will provide excellent performance, outstanding quality, and great durability when operated and maintained

as directed in this manual.

1. This manual contains assembly, operating, safety, adjustment, maintenance, and troubleshooting instructions.
BEFORE0PERATING YOUR LAWN MOWER, CAREFULLYREAD THIS MANUAL IN ITS ENTIRITY.

2. This owner's manual is considered a permanent part of the mower. It must be available to all operators and/or
person(s) servicing the mower. Should the mower be resold, this manual must remain with the mower.

3. All information, illustrations, and specifications contained in this manual were in effect at the time of the
publication. GXi Outdoor Power reserves the right to add, delete or modify specifications and/or designs without

notice.

4. If you ever have questions in regards to the operation, maintenance or safety of your mower, please contact the
GXi Parts & Service, LLCat 1-919-550-3259.

Rev:Mar2011 STANLEYTOWBehind Mower

Contents

Safety Information and Warnings .........................................................................1

Operation Safety Precautions ...............................................................................2

Safety Becals ............................................................................................................3

Product Specifications ...........................................................................................4

Control Panel and Mower Components ...............................................................5

Assembly Instructions

Step 1:FrontWheel Assembly .......................................................................6

Step 2: Wing Mower Assembly ......................................................................7

Step 3: Tool Box and Fuel Tank Box .............................................................8

Step 4: Hitch Assembly ....................................................................................8

Step 5: Height Adjustment ..............................................................................8

Step 6: Engine Connections ............................................................................9

Step 7: Remote Shut-Bown Switch ................................................................9

Operating Instructions

Starting the Engine.........................................................................................10

Stopping the Mower .......................................................................................10

Mowing in Reverse .........................................................................................10

Executing Turns with the Tow Behind Mower ...........................................10

Connecting the Tow Behind Mower to a Vehicle .....................................11

Towing the Tow Behind Mower 0ffset to One Side .................................11

Wing Mower Storage and Operational Modes .........................................12

Mowing with the Tow Behind Mower .........................................................13

Removing the Blades ......................................................................................14

Changing the Height of the Cut .....................................................................14

Spindle Brake Inspection and Replacement ..............................................15

Changing from Finish Cutto Rough Cut .......................................................16

General Maintenance ...........................................................................................17

Maintenance Schedule ........................................................................................19

100TS

Service Adjustments ..............................................................................................19

Lubrication Points ..................................................................................................20

Troubleshooting ......................................................................................................21

Limited Warranty and Service .............................................................................23

Rev:Mar2011 STANLEYTOWBehind Mower

Safety Information and Warnings 100TS

Safety Information

STANLEY tow behind mowers are designed to give
safe and dependable service if operated according

to instructions. Read and understand this owner's

manual before operating your mower.

Emission Control System Information

The U.S. and California Clean Air Acts

EPA and California regulations require all
manufacturers to furnish written instructions

describing the operation and maintenance of
emission control systems. The following instructions

and procedures must be followed in order to keep

the emissions from your engine within the emission

standards.

Safety Label Locations

Safety labels are located on your mower to warn

you of potential hazards. Read them carefully. If a

label comes off or becomes hard to read, contact

your GXi Parts & Service, LLCfor a replacement.

Operator Responsibility

Be sure that anyone who operates the mower
receives proper instruction. Know howto stop the

mower quickly in case of emergency. Understand

the use of all controls and components. Children

should not operate the mower without parental
supervision.

Mower Inspection
For your safety, inspect the lawn mower before each

use. Before you begin your inspection, be sure the
following conditions are met: the lawn mower should

be on a flat and level surface, with the ignition switch
off, the key removed, and the blades disengaged. Also,
disconnect the spark plug wires from the spark plugs

and ground them against the engine to prevent
inadvertent starting.

1. Walk around the mower and look for any fluid
spills or leaks on or underneath the mower.
Remove any and all excessive debris, dirt, and

fluids.

2. Look for signs of damage or excessive wear.
Check the tightness of all nuts, bolts, pins, and

screws. Tighten any that may be loose and
replace any that are missing.

3. Be sure the remote shut-down switch works
correctly.

4. Check the mower blades for any damage or
abnormal wear. Replace in sets so that they are

balanced.

5. Check the tire pressure on all four tires. Do not
exceed the recommended maximum indicated
on the tire.

6. Check the belts for proper wear and correct

tension. See page 19 for instructions.

7. Check engine oil and air filters as recommended
in the engine manufacturer's manual.

WARNING! Do not use your STANLEY mower to carry
passengers. Keep bystanders, helpers, pets and

children at a safe distance from the machine while it is
in operation since rotating blades can throw rocks and

other items, causing serious injury. Check the area
before you begin mowing for stones, sticks, wire, and

other foreign objects. These objects may become
projectiles when struck by the mower.

WARNING! Wear protective clothing while mowing.

Long pants and safety glasses help reduce the risk of

injury from thrown objects. Adequate footwear, such as
steel toe shoes with aggressive soles, is recommended
to help protect your feet and maintain traction on slopes

or uneven grounds. Always wear hearing protection.

Rev Mar2011

_DANGER IA

I

DANGER! GASOLINE IS HIGHLY FLAMMABLE AND
EXPLOSIVE. Do not add fuel while the engine is

running or is hot. Keep open flames, sparks, and heat

away from the fuel and store fuel in containers
specifically designed for that purpose. ADD FUEL
OUTDOORS ONLY AND IF THE FUEL IS SPILLED, DO

NOT START THE ENGINE. Manually push the mower

away from the spill and wipe up immediately.

STANLEYTow Behind Mower

Operation Safety Precautions 100TS

Equipment Operation--Safety Precautions

1. Do not operate the engine in a confined space
where dangerous carbon monoxide fumes can

collect. Carbon monoxide isodorless,
tasteless, and can be fatal.

2. Mow only in daylight.

3. Make sure the mower is parked on a level
surface. The mower should either be

connected to a towing vehicle or the wheels
should be chocked. Make certain the blades

are disengaged before attempting to start the
engine.

4. Be extremely careful when operating the
mower on a slope or when the grass is damp

or wet. Reduced traction could cause sliding.

Never mow close to ditches as the implement

could slip dragging the towing vehicle and
operator in with it.

5. Do not stop or start suddenly when going
uphill. Use extreme caution when changing

directions while operating on a slope.

6. Avoid steeps slopes.

7. Watch for pedestrian or vehicular traffic when
moving the mower while not in use (i.e., loading,

unloading or transporting).

8. Never operate the mower with defective guards
or shields, or without the safety devices

securely mounted in place.

9. Never direct discharge of material toward
bystanders nor allow anyone near the mower

during operation.

10. Do not change the governor settings or over
speed the engine.

11. Always stop the engine when you leave the
towing vehicle, even for a moment.

12. To help reduce the fire hazard, keep the engine
and the area around the engine free of grass,
leaves or any other type of foreign material.

13. Beware of cutting edges. Always wear gloves
for safety when performing blade maintenance
activities. Beware of multiple blade units since

the rotation of one blade may cause the rotation
of the other blade(s).

14. Do not operate without blade baffles or guards
in place.

f

Before setting up your brush mower,

disconnect the spark plug wires from the
spark plugs and ground them against the

engine to prevent inadvertent starting. This
step should be taken as a precaution

whenever you are working on this machine.

isconnect the safety system. Make sure that|

he safety interlock system is fully operational I

ANGER] Do not bypass, modify, alter or
ach time before mowing. J

ure you are familiar with all of the

Before attempting to use your mower, make

components and have read the manual.

Need Help?

Parts,Service

andTechnicalAssistancecall:

/

Rev Mar2011

1-919-550-3259

www.mower911.com

STANLEYTow Behind Mower

Safety Decals lOOTS

Safety Decal Identification

The labels shown below are located on your mower to warn you of potential hazards and provide you with important

safety information. If these decals become difficultto read or are missing from the mower, please contact GXi Parts &
Service, LLC at 1-919-550-3259 or www.mower911.com for a replacement.

Rev: Mar2011

STANLEYTow Behind Mower

Product Specifications lOOTS

Model

Feature 100TS
Product Type Tow behind
Cutting Width 100-inch finish, 52-inch rough
Engine See engine manufacturer's engine manual

Engine Start Electric
Deck Type Floating, quick change

Cutting Height 1.5-4.5 inches( ½-inch increments)
Blade Engagement Manual clutch

Blade Tip Speed 18,750ft/min
Anti-Scalping Rollers 10

No. Blades/Length 4, 26-inch blades
Fuel/Capacity 6asoline/4.5 gals.
Rear Drive Tires 13-inch x 6.5-inch turf tread

Front Caster Tires 9-inch x 3.5-inch smooth tread

Weight Approx. 450 Ibs.

Height/Length 48 inches x 78 inches

Product specifications
may change without

notice.

Rev: Mar2011

STANLEYTow Behind Mower

Control Panel and Mower Components lOOTS

Throughout this manual, instructions are given on the operation of your STANLEY mower. We recommend that while

going through this manual, you have your mower available for quick and easy access in order to orient yourself with the
controls, maintenance and orientation of different parts. Please read through the manual before operating.

Control Panel

Below, youwill find a diagram ofthe control panel.Pleasetake the time to familiarize yourself with the mower controls.

Throttle Control

Choke Control
Key Switch

Blade Control Lever

Mower ComponentIdentification

(Somecomponents mayappear different than shown, depending on the model.)

Wing
Mower

Wing

Position Bracket

Tool Box

Blade control lever

Articulating and
Offsetting Hitch

Control Panel

Battery

Pulley and Belt Guards

Visual Warning Disk

Scalping wheels (10)

FuelTank

Main Deck Height Adjustment

(another located in rear)

Note: All items indicated on the wing
mowers are present on both wing mowers.

Rev: Mar2011

Removable Height
Adjustment Handle

STANLEYTow Behind Mower

Assembly Instructions lOOTS

Step 1: Front Wheel Assembly

Note: Some mowers may be shipped with the front

wheels pre-assembled.

A. Remove packaging

materials
surrounding the front

wheels and remove
the bolt threaded into
the front wheel.

Retain this bolt and
washer for future
use.

B. Unscrewthe fastener holding the boltto the

steel shipping rack. Set the nut and bolt aside.

e.

Repeat steps A through Ffor the second front

wheel.

a.

Remove the two (2)
bolts attaching the

shipping rack to the

rear of mower. Tap

the bolts if

necessary to remove

them. Lift the rear of
the mower from

shipping rack.

Remove the shipping rack from the front of

the mower.

C.

While still in the shipping rack, lift the front of
the mower and support it on jack stands.

a.

Slide the front wheel
pivot shaft through

the sleeve. If the fit
is tight, apply some

grease to the pivot
shaft.

E. Secure the shaft in

place with the bolt
and hardware that

were provided with
the wheel.

F. Apply grease to the

front wheel sleeve grease fittings when
complete.

Rev: Mar2011

STANLEYTow Behind Mower

Assembly Instructions lOOTS

Step 2: Wing Mower Assembly

Some mowers may be shipped with the wings pre-
assembled. If the wing mowers are pre-assembled, go

to step 3.

Note: Some tasks require more than one person.

A. Remove the nut from the two

wing shipping bolts.

g.

With the help of another

person lift the wing
closestto the end ofthe

shipping bolts where
you removed the nut.

Shift the wing off the
end of the bolt and

place it on the side

where it will be

mounted.

C.

Supporting the other

wing, remove the
shipping bolts. Lift the wing and place it on the side

where it will be mounted.

D. Remove the three (3)

)ins on each side of the

wing mower section of

the shipping rack and

remove the rack section.
Retain the pins for later

use.

E.

With the help of another

person align the wing
pivot with the wing pivot

bracket hole. Insert the
pins removed from the

shipping rack through the
wing pivot bracket and

the wing pivot at the front

and back of the wing. Note: If the pins do not insert
easily, applya thin film of grease or oil and tap the

pins in with a hammer. DO NOT DRIVE THE PINS IN
HARD WITH A

HAMMER.

F.

Loosen the knobs and
remove the blade

pulley guard.

G.

Using the handle, hold

the wing steady,

remove the wing
locating pin, and

insert the pin into the
operating position

hole. Slowly lower the
wing until it rests on

the locating pin at

approximately a 35oangle.

H.

Wrap the supplied belt

around the wing
mower blade

and the wing
pulley. Insert the belt

under the loose
flexible guarding and

wrap the belt around
the double pulley on
the main deck. The belt goes inthe lower groove of

all pulleys. Note: The wing belt tension pulley

pushes outward on the belt, so the inside of the belt

will seat in the pulley.

Install the flexible

guarding bracket.

Note: The bracket ma

be wrapped up in the

flexible guarding

material, and you may

have to stretch the

material to install.

J.

Raise the wing mower

backto the stored position, and remove the

locating pin. Lower the wing mower all the way

down, and reinsert the wing locating pin to keep
the wing in the proper position during operation.

K.

Secure the wing mower blade pulley guard in place

with the knobs.

L.

Repeat this process for
the other wing mower.

M.

Install the main deck

belt in the top groove.

Rev: Mar2011

STANLEYTow Behind Mower

Assembly Instructions lOOTS

Step 3: Tool Box and Fuel Tank Box

A. Open the tool box and the fuel tank box. Place the

boxes on the frame aligning the four holes for

g each box.

B. Once the boxes are mounted, close the lid on the

toolbox, and place the fuel tank in the fuel tank box.

C. Secure the fuel tank box lid, insertthe fuel valve,

and connectthe supplied fuel line.

DANGER I

DANGERT GASOLINE IS HIGHLY FLAMMABLE AND
EXPLOSIVE. FUEL LEAKS, A LOOSEFUELTANK, ORA

LOOSEFUELVALVE CAN LEADTO SEVERE INJURY OR
DEATH. ENSUREALL CONNECTIONS ARE SECUREAND
INSPECT THOR0UGHLY FORANY POTENTIAL LEAKS IN

THE FUELSYSTEM. IFYOU FIND A LOOSE

CONNECTION ORA LEAK, MAKE AN IMMEDIATE
REPAIR ORASK FORASSITANCE FROMA

PROFESSIONAL MECHANIC OR SERVICECENTER.

Step 4: Hitch Assembly

The hitch is shipped essentially preassembled.
A. Remove the retaining clip and pin from the channel

-shaped end that allows the hitch to pivot up and

down.

B. Slide the channel shaped end over the tube

between the front wheels.

C. Use the pins removed in Step Ato fasten the hitch

to the mower.

Step 5: Height Adjustment

Your STANLEY mower is equipped with an easily-

adjustable floating deck, which can be adjusted for cut
heights of 1½inches to 4½ inches in ½-inch

increments.

A. Place the height adjustment handle into either the

front or rear height adjustment sockets.

B. Remove the retaining clip and pin from the height

adjust bracket. Press down on the height

adjustment handle until the hole inthe height

adjust bar aligns with the desired cut height hole

on the height adjust bracket.

C. Replace the retaining clip and pin in the height

adjust bracket. Release pressure on the handle.

D. Repeat he same adjustment process on the

opposite end of the mower.

Note: For a level cut, adjustthe cut height on the wings

to match the mower for level cut height.

Rev: Mar2011

STANLEYTow Behind Mower

Assembly Instructions 100TS

Step 6: Engine Connections

1. Check the wiring harness
connections to make
certain all connections are

secure from the key
switch to the engine plug.

.

Route the smaller, white, 2-pin
connector through a hole in the

chassis and connect itto the
blade activation safety switch

2-pin connector.

.

Connect the larger, 5-pin
connector to the mating

connector atthe rear of the
engine.

.

Connect the black wire to
a ground lug located on

the back or side of the

engine.

.

If equipped, attach the
yellow wire to the bottom

of the starter motor solenoid on the engine, with

the positive (red) battery cable.

Attach the positive (red) and ground (black) battery

terminal wires to the battery to provide power to the

electric starter. Note: Battery ground should be to the
engine block.

.

Verify that the throttle and choke connections
allow full travel of both levers on the control

panel. If adjustments are needed, see connection
instructions in the Engine

Owner's Manual.

.

Inspect ALL fuel lines and

fuel line connections from

the tank to the engine.

Step 7: Remote Shut-Down Switch

The most important safety system
on your STANLEY tow behind
mower is the operator. The mower

is equipped with a remote shut-
down switch. Connect this switch

harness to the mower under the
control panel. Use the provided

wire ties to secure the switch
within easy reach of the towing

vehicle operator during mower
operation.

The operator is responsible to be
aware of the surroundings, focus on
safe operation of the mower and be prepared to shut the

engine down immediately, if necessary.

Use the remote shut-down switch to stop the blades if any

emergency situation or serious operating issue arises. The
following are examples of occurrences when the shut-down

switch should be used:

• Any unusual noise or excessive vibration coming from
the mower. Unexpected noise or vibration are usually a

sign of an oncoming problem.

• Any person, child, animal, or personal property is in the
mowing area.

• The mower begins to slide down a slope or into a ditch.

• The mower becomes jack-knifed during towing.

• There is a loss of braking power on the towing vehicle.

• The towing vehicle or the mower becomes stuck in mud
or any other obstacle.

• If any part of the mower becomes entangled in any type
of obstacle.

If there is a situation you are uncertain is safe, D0 NOT

attempt operating the mower in the area.
ALWAYS inspect the area to be mowed for any stones,

sticks, wire, and other foreign objects. These objects may
become projectiles that can cause serious injury and/or

death when struck by the mower.

Rev: Mar2011

STANLEYTow Behind Mower

Operating Instructions lOOTS

Starting the Engine

I

DAN6ER! Exhaust contains poisonous carbon
monoxide, a colorless and odorless gas. Breathing

exhaust can cause loss of consciousness and may
lead to death. Do not operate the engine in a

confined space where dangerous carbon monoxide

fumes can collect.

DANGER

I

Mowing in Reverse

1. ALWAYS watch where you are going, and make

certain the area is clear before backing up.

2. Back up slowly and carefully. Do not allow the
mower to jackknife.

3. If the hitch is in an offset configuration, use
EXTREME CAUTION in reverse to prevent jack-

knifing.

NEVER BACK THE MOWER TOWARDS DITCHES OR
OVERRIDGES ONTO SLOPES.THE WEIGHT OFTHE

MOWER CAN PULL YOUAND YOURTOWING VEHICLE
INTO A DITCH ORDOWN A HILL CAUSING SERIOUS
INJURY ORDEATH.

NOTE: Be sure to add fresh unleaded gasoline and fill

the engine with manufacturers recommended motor oil

before starting your mower.

, Make sure the shut off

valve, located at the
bottom of the tank, is in

the ON position.

2. Make sure the blade
control lever is in the OFFposition. NOTE:The

safety interlock system prevents the engine from
being started if the blade control lever is not in the

OFFposition.

3. Pull CHOKE if necessary.

4. Turn the key clockwise to the START position and
allow itto return to the ON position when the

engine starts.

5. When the engine starts to run and the key returns

to the ON position, push CHOKEoff.

Stopping the Mower

To stop your STANLEY mower, turn the remote toggle

switch to the OFFposition or turn the mower off atthe
main control panel on the back corner of the chassis.

Make certain the blades are turned to the OFFposition
before attempting the restart. Note: The key must be in

the OFFposition, even if the remote shut-down switch is

on OFF,to prevent drain on the battery.

Executing Turns with the Tow Behind Mower

1. ALWAYS reduce speed to make turns of any kind.

2. The turning radius of your STANLEY mower is
limited by the design of the towing vehicle. The
hitch can come into contact with the towing vehicle
during turns, and the radius of the turn must be

limited to prevent this contact.

3. Use EXTREMECAUTION when executing turns on
hills and slopes.

4. Tow behind models equipped with wing mowers
can potentially execute a zero turn about the tip of

one of the wings. Use EXTREME CAUTION due to

the potential to for the mower to jack-knife.

Braking distances for the towing vehicle will be
increased because of the weight of the Tow Behind

mower. Use caution until you are comfortable with the
abilities of the towing vehicle to stop the mower.

Rev: Mar2011

10

STANLEYTow Behind Mower

Operating Instructions lOOTS

Connecting the Tow Behind Mower to a Vehicle

1. Refer to the vehicle owner's manual for
recommendations and proper connections to the

vehicle used to tow the mower. Make certain the
vehicle can handle towing attachments. Note:

Some vehicles require a strengthened draw bar to

tow your STANLEYtow behind

mower.

.

Back the vehicle straight in line
with the mower hitch. Note: You

may pull the offset selection pin at

the connecting point to gain some

flexibility while connecting the
mower, but that pin must be

returned before towing the mower.

3. Place the vehicle in park, remove the wheel chocks,
and followthe remaining procedures for mowing
grass.

NEVER STOP THE MOWER ON SLOPES OR
INCLINES. THEWEI6HT OF THE MOWER CAN PULL

THE VEHICLE WITH IT DOWN HILLS OR RAMPS.

ONLY CONNECTTHE MOWER ONA LEVELSURFACE

WITH THE MOWER WHEELS CHOCKED.NEVER

DISCONNECT THETOW BEHIND MOWER ON ASLOPE
OFANY GRADE, AND ALWAYS CHOCK THE WHEELS

WHEN THE MOWER IS NOT CONNECTED TO A

VEHICLE.

.

Pull the offset selection

pin from the hitch
connection end closest to

the STANLEY tow behind
mower. Swing the hitch in

the opposite direction of
the desired offset, and

insert the pin in the hole
for the desired offset angle.

.

Pull the offset selection pin from the hitch closest to

the vehicle connection end. Rotate the hitch to the
hole corresponding the angle used in Step 1,and

return the pin.

.

For more offset,
remove the two hitch

retaining pins, shift the
hitch assembly to the

hitch connecting
position on either side

of the tow behind
mower frame and

reinsert the pins.

.

If even more offset is

necessary, fasten the offset
extension tube to the frame

of the tow behind mower so
it overhangs away from the

main deck. Attach the hitch
to the connection holes in

the offset extension tube.

Towing the Tow Behind Mower Offset to One Side

Your STANLEYtow behind mower has three (3) hitch
connecting positions on the frame of the mower so the

mower can be pulled offset to either side of the towing
vehicle. In any of these three (3) connecting positions,

the mower offset can be increased using the offset

hitch.
If the towing vehicle is a lawn mower, the offset allows

the lawn mower and your STANLEY tow behind mower
to engage uncut grass, greatly increasing the total

cutting width. Offset your STANLEY tow behind
mower to the side opposite the discharge chute of

the lawn mower so the discharged grass from the

lawn mower does not overload the mower. If the
lawn mower is in a mulching configuration, your

STANLEY tow behind mower can be offset to either
side.

Rev: Mar2011

11

I WARNING

WARNINGT NEVER OFFSETTHE MOWER TOWARD A

DITCH ORSLOPE. THEWEIGHT OFTHE MOWER CAN

SLIDE AND PULL THETOWING VEHICLEAND

OPERATORINTO THE DITCH CAUSING SERIOUS
INJURY ORDEATH.

STANLEYTow Behind Mower

Operating Instructions lOOTS

Wing Mower Storage and Operational Modes

I WARNING

WARNIN6! NEVER APPROACH, SERVICE, OR
ATTEMPT TO MOVE THE WING MOWERS WITH THE

ENGINE RUNNING. ALWAYS MAKE CERTAIN THAT

ALL BLADES ARE STOPPED ONTHE WINGS BY

OBSERVINGTHE VISUALWARNING DISK.

IMPORTANT! Always use the handle to raise or
lower the wing mowers to prevent potential injury

or damage.

Storage to Operational
Mode

1. Be sure the STANLEY
tow behind mower is

parked on a level
surface, the engine is

off and no blades are
turning. Remove spark

plug wires from spark
plugs.

.

Pull the retaining spring

pin, hold the wing
mower steady using the

handle, and pull the
wing mower locating
pin.

Operational to Storage Mode

1. Be sure the STANLEY tow behind mower is parked
on alevel surface, the engine is off and no blades
are turning. Remove spark plug wires from spark

plugs.

.

Remove the retaining
spring pin and the
wing mower locating

pin.

.

Lift the wing mower to

the stored position

using the supplied
handle. Hold the wing

mower steady and
return the wing
mower locating pin to

the stored position

and return the retaining
spring pin.

DO NOT ALLOW WlNGS TO HANG OVERINTO
BITCHES. WINGS CAN BE TANGLED BY UNSEEN
OBSTACLES AND DRAG THE VEHICLEAND OPERATOR

INTO BANGER.

.

Using the handle, slowly lower the wing mower to

the operating position. Replace the wing mower
locating pin in the operation position and return the

retaining pin.

4. Repeat this process on the other wing mower, and
set the wing cut heights to match the main deck
cut height.

Rev: Mar2011

12

STANLEYTow Behind Mower

Operating Instructions lOOTS

Mowing with the Tow Behind Mower

WARNING

I

WARNING? Thoroughly inspect the area where you

plan to use the mower. Look for items such as stones,
sticks, wire, and other foreign objects. If struck by the

mower, these and other objects may become
projectiles that could lead to serious injury or death.

Clear area of all debris. Keep people and pets ata safe
distance.

WARNING? Do not operate the mower with defective

guards, shields, or without the safety devices securely
in place.

1. When the mower is in position on the area to be
mowed, start the engine and bring the engine to

operating speed.

2. With the other hand, SLOWLY push the blade
control lever forward to the ON position pausing for

10-15 seconds in the soft start range.

3. Walk back to the towing vehicle keeping clear of
the mower decks by at least three feet.

4. Slowly begin pulling the tow behind mower with the
vehicle. Speed can be increased as long as cut

quality is maintained and there is no engine rpm
reduction or belt slip. This is dependent on the

height, condition and type of grass. NOTE:The
pulley and blade system is designed so the belts

slip before damage to the engine can occur.

5. To stop the blades, pull the blade control lever back
to the OFFposition.

WARNING? The blades may take upto seven (7)

seconds to stop turning ORmore with the wing mowers
down. Observe the visual warning disks on the wing
mowers to indicate turning blades.

Rev: Mar2011

13

_IMPORTANT! The mower belts are adjusted to_

ensure the blades stopturning within seven

(7) seconds of releasing the blade control

lever. If you are making any belt adjustments
whatsoever, for your safety and the safety of
others around you,you must ensure the belts

are re-adjusted to achieve this design

specification.

STANLEYTow Behind Mower

Operating Instructions 100TS

Removing the Blades

Required tools: Two (2) 15/16" box end wrenches

I CAUTION I

CAUTION! Beware of the cutting edges on the
blades, The rotation of one blade may cause

the other blade(s) to rotate, Always wear work

gloves when handling blades,

Main Deck Blade Removal

1. Park the mower on level ground and block the rear
wheels to prevent accidental rollback.

2. Raisethe deck cutting heightto 4.5 inches to
provide as much clearance as possible for the

blade removal.

3. Remove the covers and guards from the main
deck.

4. Raise the front end of the mower using a jack and

secure at least two jack stands to hold the mower

up.

5. Use one wrench to loosen nutAwhile holding bolt
B with the other wrench.

6. Retain spacers and remember or record where the

spacer should be placed during installation.

7. Slide the blade bolt down through the mower deck
and out.

8. To reinstall, reinsertthe blade boltthrough the
cutting deck.

9. Reinstall the blade spacers onto the blade bolt

followed by the nut and tighten.

IMPORTANT: Use an equal number of spacers on
each blade bolt. NEVER put the spacers belowthe

blade.

Wing Mower Deck Blade Removal (for equipped

models)

1. Park the mower and level ground and block the rear
wheels to prevent accidental rollback.

2. Raise the deck cutting height to 4.5" to provide as
much clearance as possible for the blade removal.

3. Remove the covers and guards from the wing
mower.

4. Raise and secure the wing mower into storage
mode.

5. Remove the visual warning disk by removing the
countersink bolt.

6. Use one wrench to loosen nutAwhile holding bolt
B with the other wrench. (See photo in Main Deck
Blade Removal.)

7. Retain spacers and remember or record where the
spacer should be placed during installation.

8. Slide the blade bolt out through the mower deck
spindle.

9. Reinstall the blade spacers onto the blade bolt
followed by the nut and tighten.

IMPORTANT: Use an equal number of spacers on each
blade bolt. NEVERputthe spacers belowthe blade.

Changing the Height of Cut

Your STANLEYtow behind mower is equipped with a
floating deck that can be adjusted for cut heights of 1.5

inches to 4.5 inches in ½-inch increments. There are

two lift points (one in the front and one in the rear). A

height adjustment handle is provided and is stored in
either of the lift point sockets.

1. Place the height adjustment handle into either the
front or rear height adjustment sockets.

2. Remove the retaining clip and pin from the height
adjust bracket. Press down onthe height
adjustment handle until the hole in the height adjust

bar aligns with the desired cut height hole on the
height adjust bracket.

3. Replace the retaining clip and pin in the height
adjust bracket. All four (4) height adjust pins must

be set to the same cut height position. Release
pressure on the handle.

4. Repeat the same adjustment process on the
opposite end of the mower.

Note: If your mower is equipped with wings, adjust the
cut height onthe wings to match the mower for smooth
cut height.

Rev: Mar2011

14

STANLEYTow Behind Mower

Operating Instructions lOOTS

Spindle Brake Inspection and Replacement

Blade and pulley brake inspections should be
performed every 50 blade on and off cycles.

Before beginning service, park your STANLEY tow
behind mower on aflat and level surface, with the

ignition switch off, the key removed, and the blades
disengaged. Also, disconnect the spark plug wires from

the spark plugs and ground them against the engine to

prevent inadvertent starting.

7. Discard all ofthese parts. DO NOT reuse springs.
New brakes are equipped with new springs for
proper braking.

8. Install the new brakes by reversing the procedure
in steps 5and 6.

9. Disengage the blade handle and inspect the brake
contact surface. All of the brake pad contacting

material should be contacting the bottom of the
pulley.

Note: Springs may vary from those pictured based on

the particular application.

1. Engage the blade handle (make certain the engine
cannot start) to pull the brakes off of the pulleys.

2. Remove the pulley guard from the main deck.
Note: The wings will need to be in the operational

mode in order to remove the guard and observe the
brakes.

3. Visually inspect the brake pads for wear.
certain that no metal has been touching the

pulleys.

4. The brake pad material should be approximately
1/8-inch thick. Replace the brakes if the material is

less than 1/16-inch thick. Note: Replacing both
brakes is recommended if replacement of one
brake is required.

5. To replace the brake, use a pair of pliers to remove

the springs.

6. Remove the two mounting bolts and disconnect the

spring from the cable.

Rev: Mar2011

15

STANLEYTow Behind Mower

Operating Instructions lOOTS

Changingfrom FinishCutto RoughCut

THE ROUGH CUT CONFIGURATION SHOULD ONLY

BE OPERATED IN THE4 INCH OR 4.5 INCH CUT
HEIGHT SETTINGS. A LOWER HEIGHT SETTING

COULD RESULT IN DAMAGE TO THE BELTS OR
OTHER PARTS OFTHE MOWER INCLUDING THE

ENGINE.

Before beginning service, park your STANLEY tow
behind mower on a level surface, turn the blades off,

turn the engine off, take the key out of the switch, wait

an adequate time to make certain no blades are turning,
and remove spark plug wires from spark plugs. Be sure

to chockthe wheels to prevent accidental rolling.

1. Remove the main deck guard. Lower the wings into
the operational mode to provide clearance (for

equipped models).

2. Raise the deck to the highest height setting of 4.5

inches.

3. Remove the bolts holding the blade baffles on.

Retain these bolts for later use.

4. Using ajack, raise the front of the mower, and

secure the front with jack-stands.

5. Pull the blade baffles out from underneath the

mower.

NEVER USE THEWING MOWERS IN THE ROUGH
CUT CONFIGURATION. DOING SO WILL DAMAGE

THE WING MOWERS AND BELTS. THE WING
MOWERS ARE FOR USE ONLYIN FINISH CUTTING

OPERATIONS.

9. Remove the stored bolts from the rough cut
guarding. Position the rough cut rubber guarding

on the front and rear of the mower.

10. Align the holes and insert the bolts to secure the
guarding. DO NOT tighten the bolts until all of the

bolts have been started.

11. Fasten the guarding securely, and inspect your
mower carefully. MAKE CERTAIN ALLT00LS ARE

REMOVED FROMTHE MOWER.

12. Following the safe operation procedures outlined
on page 10, start the engine, then start and stop
the blades two or three time before beginning to

mow. ONLY STARTTHE MOWER IN A SAFE,
VENTALATED AREA, AWAY FROM BYSTANDERS.

If there are any unusual noises, inspect the mower

for secure connections before beginning to mow.

13. Follow safe mower operating procedures to cut in
the rough cut setting. ONLYOPERATE IN THE4 OR

4.5 INCH CUT HEIGHTS.

Return the bolts to the blade baffles for storage.

6. Remove the blades following the proper procedure
outlined on Page 14, and install the flat rough cut

blades.

7. Using ajack, remove the jack-stands, and lower the
mower to the ground.

8. Raise the wings into storage mode.
Note: Wing mowers cannot be used in rough cut

mode.

Rev: Mar2011

16

Changing from Rough Cut to Finish Cut

Reverse the previous procedure and reinstall the
mulching blades. For equipped models the wing
mowers are readyfor use. IF GRASS IS HEAVY ORWET

DO NOT USETHE WING MOWERS.

STANLEYTow Behind Mower

General Maintenance 100TS

The Importance of Maintenance

Regular maintenance is essential to ensure your
mower continues to deliver safe and high-quality

performance.

To help you properly care for your mower, the

following pages include a recommended maintenance
schedule, routine inspection procedures, and simple

maintenance procedures using basic hand tools.
Maintenance is the responsibility of the owner and
must be performed regularly. More difficult service

tasks or tasks that require special tools are best

handled by a recommended service technician or
other qualified mechanic.

The maintenance schedule described on page 15

applies to mowers used under normal operating
conditions. If you operate your mower under severe

conditions, such as sustained prolonged use or high-

temperature operations, or use it in unusually wet,

dusty or rocky conditions, consult your servicing
dealer for recommendations applicable to your

individual needs and use.
Be sure to use genuine STANLEY mower replacement

parts when servicing your mower to assure the best
quality, safety and performance for your mower.

Need Help? Parts,Service and Technical Assistance

Call: 1-919-550-3259 www.mower911.com

I

CAUTION! Before making any adjustments and/or
servicing to your STANLEY mower, make sure the

mower is on a flat and level surface, with the ignition
switch off, the key removed, and the blades

disengaged. Also, disconnect the spark plug wires
from the spark plugs and ground them against the
engine to prevent inadvertent starting.

CAUTION

I

Fuel

I DANGER

DANGER! Gasoline is highly flammable and

explosive. Do not add fuel while the engine is

running or is hot. Keep open flames, sparks, and
heat away from the fuel and store fuel in containers

specifically designed for that purpose. Add fuel
outdoors only and if the fuel is spilled, do not start

the engine. Manually push the mower away from the
spill and wipe up immediately.

Refer to the Engine Owner's Manual for the type of fuel

to use.
A fuel shut off valve is located on

the bottom of the fuel tank. It is

recommended that the fuel be shut
off when transporting between job

sites and when storing the mower
for the extended periods of time.

Engine Oil
CHECKENGINE 01L BEFOREEACH USE. Refer to the

Engine Owner's Manual for the type of oil to use, oil
change intervals, and the proper procedures to check
and change oil.

Blades

I CAUTION I

CAUTION! Always wear work gloves when performing
blade maintenance and beware ofthe cutting edges.

Be sure the engine is off, the key removed, and the
spark plugwires are disconnected from the spark

plugs to prevent inadvertent starting.

If adjustment or maintenance is being performed after
operation of the mower, allowthe unit to cool since
heat build up could cause severe burns.

Tire Pressure

Incorrect tire pressure may cause the mower to pull to
one side and/or result in uneven cut. Always use

caution when filling the tires. NEVERexceed the
recommended tire pressure.

Air Filter

Refer to the Engine Owner's Manual for the
recommended maintenance.

Rev: Mar2011

17

Inspect blades on a daily basis for nicks, bends, and
excessive wear. If the blades are worn, cracked, bent,

or damaged, replace them before using the mower.
Choose genuine STANLEY mower replacement blades

to ensure quality and performance. (See page 13for

blade removal instructions.)

When sharpening the blades, sharpen onlythe cutting

edges and try to maintain the original angle of the blade.
Do not make the cutting edge razor sharp. Remove the

same amount from each side of the blade so that

balance in maintained.

STANLEYTow Behind Mower

Item

Procedure

Maintenance Schedule lOOTS

Every8 hrs Every40 hrs Every 100hrs Every200 hrs

(daily) (weekly) (Bi-weekly) (monthly)

Belts

Blades

Engine Air Filter

Engine Cooling Areas

Engine Oil

Engine Oil Filter

Engine Spark Plug

Inspect (adjust if
needed)

Inspect and Sharpen

Inspect (see Engine
Owner's Manual)

Clean (see Engine
Owner's Manual)

Check (see Engine
Owner's Manual)

Change (see Engine
Owner's Manual)

Change (see Engine
Owner's Manual)

Inspect (see Engine
Owner's Manual)

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Fuel Filter

Fuel Line

Grease Fittings

Hardware

Replace

Check

Refer to page 20

Check for proper

tightness

Mower Main Frame

Safety Interlock System

Remove debris from
under belt cover

Check Remote Safety
Switch

Tires Check Air Pressure

Spindle/Blade Brakes

Rev: Mar2011

18

STANLEYTow Behind Mower

Service Adjustments 100TS

I DANGER

DAN6ER: Before making any adjustments or servicing
your mower, make sure the mower is on level ground,
the blades are disengaged, the key is removed, the

engine is off and the spark plug wires are disconnected
from the spark plugs to prevent inadvertent starting. If

maintenance or adjustments are being performed after

operation of the mower, allow the unit to cool since

heat build up could cause severe burns.

Engine-to-Blade Belt Adjustment

1. Remove the deck cover and move the blade control
lever on the control console to the ON position.

2. With approximately 10 Ibs of pressure being applied
on the engine to blade belt midway between with

pulleys, the belt should move approximately .5 inch.

3. If the belt moves more than .5 inch, move the blade
control lever back to the OFFposition.

4. Loosen locking nut.

5. Rotate turnbuckle until desired tension is
achieved.

6. Tighten locking nut when finished.

7. Replace deck cover.

Turnbuckh

Safety System

The most important safety system on a tow behind mower is the operator. Your STANLEY tow behind mower is

equipped with a remote shut-down switch. The operator is responsible to be aware of the surroundings, focus on safe
operation of the mower and be prepared to shut the engine down immediately, if necessary.

Use the remote shut-down switch to stop the blades if:

• Any unusual noise or excessive vibration coming from the mower. Unexpected noise or vibration are usually a sign of
an oncoming problem.

• Any person, child, animal, or personal property is in the mowing area.

• The mower begins to slide down a slope or into a ditch.

• The mower becomes jack-knifed during towing.

• There is a loss of braking power on the towing vehicle.

• The towing vehicle or the mower becomes stuck in mud or any other obstacle.

• If any part of the mower becomes entangled in any type of obstacle.

If there is a situation you are uncertain is safe, D0 NOT attempt operating the STANLEY tow behind mower inthe area.
ALWAYS inspect the area to be mowed for any stones, sticks, wire, and other foreign objects. These objects may

become projectiles that can cause serious injury and/or death when struck bythe mower.

Rev:Mar2011 STANLEY TOW Behind Mower

19

Lubrication Points 100TS

To ensure proper lubrication of moving parts, GXi recommends that you lubricate the following components with a high-

quality, EP2 high-temperature-based grease or equivalent. Should the conditions of operation be more severe than
normal, the lubrication interval may need to be shortened. GTR/0PE grease is the recommended lubricant.

Lubrication Point Locations

Your STANLEYtow behind mower had fourteen (14)

lubrication points.

Lubricate after every 50 hours of usage

1. Front wheels (4 locations, 1 on each

wheel shaft and 1on each wheel axle

2. Rearwheels (2 locations, 1 each wheel
axle)

.

Spindles (4 locations). Note: The
lower spindle bearing is sealed

on the bottom and open on the

top. The upper spindle bearing is

sealed on both sides. Failure to
frequently replenish grease will

cause premature lower bearing
failure. Frequent application of grease to this bearing is

critical to achieving long spindle life in harsh duty

environments.

.

Wing belttensioner (2
locations, 1 on each wing)

5. Blade linkage (1

6. Clutch(1 location

Rev: Mar2011

20

STANLEYTow Behind Mower

Troubleshooting lOOTS

Problem
Engine will not start

Possible Causes Solution

1. Keyinthe OFFposition

2. Insufficient fuel in the tank

3. Air bubble in the fuel line

4. Fuel valve in OFFposition

5. Choke not ON

6. Choke linkage out of adjustment

7. Low engine oil

8. Blade control in ON position

9. Loose spark plug wire

10. Fouled spark plug

11. Plugged or dirty air filter

12. Bad gasoline

13. Plugged or dirty fuel filter
t& Safety switches out of

alignment or loose

15. Dead battery (electric start

models)

1. Turn keyto ON position

2. Add gasoline

3. Prime engine or shake bubble out

4. Turn valve ON

5. Turn choke ON

6. Refer to Engine Owner's Manual

7. Add engine oil

8. Push lever to OFFposition

9. Tighten wire or connections

10. Clean or replace the plug

11. Clean or replace the air filter

12. Brain and replace the gasoline

13. Replace the fuel filter

14. Adjust or tighten switches (p. 17) - read warnings!

15. Recharge or replace battery

To test whether the blade activation safety switches
are a contributing factor to the engine not starting,
depress the Operator Presence Switch on the handle

bars while trying to start the engine. If engine starts, a
safety switch adjustment is required

Engine will not keep
running/quits

Engine stops when blades
are engaged

Blades do not turn 1. Broken belt

Belts squeal when blades 1. Incorrectbelttension
are engaged 2. Excessive belt wear

1. Water in the fuel
2_ Loose safety switch

3. Fuel valve is OFF

4. Dirty fuel filter

5. Dirty air filter

6. Low engine oil

t. Loose safety switch

2. Belt tension too high

3. Blades jammed with foreign
material

2. Loose belt

3. Blade activation linkage out of
adjustment.

1. Drain and replace fuel

2. Adjust switch (p. 17)

3. Turn fuel valve ON

4. Replace fuel filter

5. Clean or replace air filter

6. Add engine oil

1. Adjust switch (p. 17)

2. Adjust belt (p. 19)

3. Remove foreign material
Note: Firmly pushing the blade control lever into the

OFFposition to ensure the safety switch is fully
engaged can sometimes resolve this problem.

1. Replace belt

2. Adjust belt (p. 19)

3. Adjust linkage(p. 13)

1. Adjust belt tension

2. Replace belt

Belts slip when blades are 1. Incorrect belt tension
engaged 2. Excessive belt wear

Rev: Mar2011

21

1. Adjust belt tension

2. Replace belt

STANLEYTow Behind Mower

Troubleshooting lOOTS

Problem Possible Causes Solution

Mower will not move 1. Brake ON 1. Release brake on control panel

forward or reverse 2. Bypass levers pulled out 2. Ensure bypass pins are retracted

Cannot move mower 1. Bypass not engaged 1. Pull left and right bypass pins and set them in slots

when the engine is off in the chassis (p. 11)

Engine is overheating 1. Dirt inthe fuel line 1. Replace fuel filter and flush tank

2. Dirty air filter 2. Clean or replace the air filter

3. Low engine oil 3. Add engine oil

4. Fouled spark plug 4. Replace spark plug

5. Misuse of the mower 5. Mow slower, wait for grass to dry out

6. Dull blades 6. Sharpen cutting blades

7. Spindle bearing failure 7. Take in for service

Grass not cut smoothly or
cleanly

Mower always pulls to
one side

1. Dull blades

2. Mowing too fast for conditions

3. Grass is wet or bent over

4. Blade is bent

5. Tire pressure not equal

6. Deck is set at uneven heights

7. Blades are set upside down

8. Excessive grass and debris
build up underneath the deck

1. Controls out of adjustment

2. Transmission failure

1. Sharpen blades

2. Slow down while cutting

3. Let grass dry to stand up

4. Replace blade

5. Add air pressure to low tires

6. Set deck at equal heights

7. Take blades off and install correctly

8. Clean out debris

1. Adjust controls (p. 11)

2. Take in for service

Rev: Mar2011

22

STANLEYTow Behind Mower

Limited Warranty & Service lOOTS

Length of Warranty: *(from the date of original retail purchase)

Products Covered by this

Warranty

Engine

Transmission

Mower frame
Belts, Tires, Battery

Attachments

*LENGTHOFWARRANTY:Batteries supplied with applicable products asstandard, original equipment are covered bythis warranty
for a period of90 daysfrom the date oforiginal retail product purchase. Consumableparts such as oil,spark plugs, filters, and

bladesare not covered bythis warranty.

To QualifyforthisWarranty
The product must be purchased inthe UnitedStates from a dealer authorized by GXiOutdoor Power, LLCto sell those products.This

warranty appliesto first retail purchaser/owner duringthe applicable warranty time period.NOSAVEYOURPROOFOFPURCHASE
RECEIPT.

What GXiOutdoor Power Will Repair or Replace under Warranty
GXiwill repair or replace, at its option, any part that is provento be defective in material or workmanship under normal use during

the applicable warranty time period subject to the exclusions stated herein. This warranty isvoid ifthe owner fails to follow the

prescribed maintenance and operating procedures described inthis manual.Thisspecifically refers to ensuring routine lubrications

and oilchanges are made, thatfuel stabilizer isusedwhen the product isstored andthat the product isnot overloaded.

Residential
Manufacturer's warranty

Manufacturer's warranty
Lifetime(original owner only)

90 days
1 yr limited

Commercial Rental
Manufacturer's warranty Manufacturer's warranty

Manufacturer's warranty Manufacturer's warranty

Lifetime (original owner only) 90days

90 days 90 days

1yr limited 30 day limited

GXihas the right to recoverwarranty administration costs from the owner ifthe root cause ofthe malfunction isfound to beother
than defective material orworkmanship. In particular, this warranty does not cover: contaminants inthe fuel or oil; damage caused

bynotfollowing the prescribed warnings andoperating practices; failure to follow proper maintenance and storage procedures; and
physical damagedue to misuse,shipping, handling or storage.

Warranty repairs will bemadewithout charge for parts andlabor for the first year.
Anything replaced under warranty becomesthe property of GXi. Partsreplaced underwarranty will be considered as part ofthe

original product and anywarranty on those parts will expire coincident with the original product warranty.
To Obtain Warranty Service

You musttake the STANLEYproduct, accessory, replacement part, apparel orthe power equipment onwhich the accessory or
replacement part is installed, and proof of purchase, at your expense,to any STANLEYservice location in the United States, who is

authorized to service that product, during the service location's normal business hours. Ifyou are unable to obtain warranty service,
or are dissatisfied with the warranty service you receive, takethe following steps: First, contact the managerof the service center
involved; normally this will resolve the problem. However,if youshould require further assistance, write or call the GXiParts &
Service, LLC1-919-550-3259.

Exclusions
This warranty does not cover: normal wear, contaminants in the fuel or oil; damage as a result of use in an application for which the

product was not designed;damage caused by incorporation or use of unsuitable attachments or parts,unauthorized alteration, or

other misuseand neglector; damage causedby failure to followthe prescribed warnings, operating practices, proper maintenance
and storage procedures; parts affected or damagedby accident and/or collision; damage dueto shipping, handling, storage or any

causes otherthan defects in material orworkmanship of the product.
Disclaimer of Consequential Damage and Limitationof Implied Warranties

GXidisclaims any responsibility for lossof time or use of the product, transportation, commercial loss, or any other incidental or
consequential damage.Any impliedwarranties are limited to the duration ofthis written limited warranty.

THISWARRANTYISVOID IFTHEMANUFACTURINGDATEAND THESERIALNUMBERONTHEEQUIPMENTHAS BEENREMOVED
ORTHEEQUIPMENTHASBEENMODIFIED.

Rev: Mar2011

23

i

STANLEYTow Behind Mower