Stange SE-707 Operating Manual
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
Subject to technical modifica tions
1
Operating Manual
Program Controller
SE-707
Documentation: October 2018
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
2 Subject to technic al modifications
Table of Contents
1 GENERAL ........................................................................................................................................................................... 5
1.1 INFORMATION ABOUT THE OPERATING MANUAL ...................................................................................................................... 5
1.2 SYMBOL DECLARATION ...................................................................................................................................................... 5
1.3 EU-CONFORMITY ............................................................................................................................................................ 6
1.4 LIABILITY AND WARRANTY .................................................................................................................................................. 7
1.5 COPYRIGHT PROTECTION .................................................................................................................................................... 7
2 SAFETY .............................................................................................................................................................................. 8
2.1 INTENDED USE ................................................................................................................................................................. 8
2.2 ELECTROMAGNETIC COMPATIBILITY (EMC) ............................................................................................................................ 8
2.3 EMC SAFEGUARDING ........................................................................................................................................................ 8
2.4 GROUNDING OF INACTIVE METAL PARTS ................................................................................................................................. 9
2.5 PE CONNECTION .............................................................................................................................................................. 9
2.6 UNEARTHED OPERATION .................................................................................................................................................... 9
2.7 RESPON SIBILITY OF THE OPERATOR ....................................................................................................................................... 9
2.8 OPERATING PERSONAL .....................................................................................................................................................10
2.9 MAINTENANCE ...............................................................................................................................................................10
2.10 CLEANING THE FR ONT PANEL ............................................................................................................................................10
2.11 REPAIR S......................................................................................................................................................................10
2.12 MANUFACTURER-ADDRESS .............................................................................................................................................11
2.13 TECHNIC AL SUPPORT .....................................................................................................................................................11
2.14 DISPOSAL ....................................................................................................................................................................11
3 TRANSPORT, PACKING AND STORAGE ............................................................................................................................12
3.1 TRANSPORT INSPECTION ...................................................................................................................................................12
3.2 PACKING .......................................................................................................................................................................12
3.3 STORAGE ......................................................................................................................................................................12
4 TECHNICAL DATA .............................................................................................................................................................13
4.1 HARDWARE CHARACTERISTICS ............................................................................................................................................13
4.2 SOFTWARE SPECIFICATIONS ...............................................................................................................................................15
4.3 FUNCTION BASIC DATA .....................................................................................................................................................16
5 INSTALLATION OF THE INDUSTRIAL CONTROL .................................................................................................................18
5.1 GUIDEL INES FOR THE INSTALLATION OF THE SE-707 ................................................................................................................18
5.2 GENERAL MOUNTING INSTRUCTIONS ....................................................................................................................................18
5.3 INSTALLATION DIMENSION .................................................................................................................................................19
5.4 INSTALLATION DEPTH .......................................................................................................................................................20
5.5 FRONT PANEL INSTALLATION ..............................................................................................................................................21
6 START-UP .........................................................................................................................................................................22
6.1 GUIDEL INES FOR GROUNDING AND WIRING ...........................................................................................................................22
6.2 OVERVIEW OF THE CONNECTIONS ........................................................................................................................................23
6.2.1 Function of the LED's at the back of the device .....................................................................................................24
6.2.2 Turn-switch for PLC operating mode selection......................................................................................................25
6.2.3 System Watchdog ...............................................................................................................................................25
6.2.3.1 General ............................................................................................................................................................25
6.2.3.2 Mode of operation ...........................................................................................................................................25
6.2.3.3 System logger entry ..........................................................................................................................................26
6.2.4 The alarm relay ...................................................................................................................................................26
6.2.4.1 General ............................................................................................................................................................26
6.2.4.2 Mode of operation ...........................................................................................................................................26
6.3 MOUNTING / DISMOUNTING THE SD CARD ............................................................................................................................27
6.4 CONNECTING THE POWER SUPPLY........................................................................................................................................28
6.5 PACKAGING THE CAN CABLE WITH SHIELD CONNECTION ...........................................................................................................29
6.6 CONNECTING THE PROGRAMMING INTERFACE RJ45 ................................................................................................................30
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
Subject to technical modifica tions
3
6.7 CONNECTION CAN ......................................................................................................................................................... 31
6.8 CONNECTION OF THE ALARM SOCKET ................................................................................................................................... 33
6.9 CONNECTION OF THE PROFIBUS-DP-SLAVE INTERFACE (OPTION) ............................................................................................ 33
6.10 CONNECTION OF THE PROFINET IO DEVICE (SLAVE) INTERFACE (OPTION) ................................................................................ 37
6.11 CONNECTION OF A PC WITH THE SE-707 ........................................................................................................................... 39
6.11.1 Cabling ............................................................................................................................................................. 39
6.12 SETTINGS OF THE PC FOR ETHERNET COMMUNICATION .......................................................................................................... 39
6.12.1 Separation of automation network and company/office network ...................................................................... 39
6.12.2 Length of the network line (segment length) ..................................................................................................... 40
6.12.3 Requirements ................................................................................................................................................... 40
6.12.4 Settings Windows 7/10 ..................................................................................................................................... 40
6.12.5 Settings of the IP-address in the device ............................................................................................................. 41
7 OPERATION ..................................................................................................................................................................... 42
7.1 START-UP B EHAVIOUR ..................................................................................................................................................... 42
7.2 SHUTDO WN BEHAVIOUR .................................................................................................................................................. 42
7.3 START-UP B EHAVIOUR / STARTING ...................................................................................................................................... 43
8 OPERATING DIALOGUE OF THE CONTROL SOFTWARE ..................................................................................................... 44
8.1 OPERATION .................................................................................................................................................................. 44
8.1.1 Start screen ........................................................................................................................................................ 45
8.1.2 Programmer ....................................................................................................................................................... 45
8.1.3 Manual operation for set value and tracks (”Manual”) ........................................................................................ 46
8.1.4 Program curve .................................................................................................................................................... 46
8.1.5 Program jump .................................................................................................................................................... 47
8.1.6 Automatic Program Start .................................................................................................................................... 47
8.1.7 Program change in actual segment ..................................................................................................................... 48
8.1.8 Editing of the operating program ........................................................................................................................ 48
8.1.9 Controller ........................................................................................................................................................... 49
8.1.10 Control Zone Detail View .................................................................................................................................. 49
8.1.11 PID Parameter .................................................................................................................................................. 50
8.1.12 Control zone tolerance values / limit values....................................................................................................... 51
8.1.13 Plant overview .................................................................................................................................................. 51
8.1.14 Alarms .............................................................................................................................................................. 52
8.1.15 Alarm history .................................................................................................................................................... 53
8.1.16 Process data actual values ................................................................................................................................ 53
8.1.17 Process data limit values................................................................................................................................... 54
8.1.18 Process data tolerance values ........................................................................................................................... 54
8.1.19 Process data formula value ............................................................................................................................... 54
8.1.20 Operating-Hours Meter (Option) ....................................................................................................................... 55
8.1.21 Data Logger (Option) ........................................................................................................................................ 55
8.1.22 Logger Graph (Option) ...................................................................................................................................... 56
8.1.23 Logger Header (Option) .................................................................................................................................... 57
8.1.24 Program start with data logger (Option) ........................................................................................................... 57
8.1.25 Configuration ................................................................................................................................................... 57
8.1.26 Login ................................................................................................................................................................ 58
8.1.27 Login Level Authorisation .................................................................................................................................. 59
8.2 PROGRAM .................................................................................................................................................................... 61
8.2.1 Program overview .............................................................................................................................................. 61
8.2.2 Creating programs.............................................................................................................................................. 61
8.2.3 Programming segments...................................................................................................................................... 62
8.2.4 Copy programs ................................................................................................................................................... 62
8.2.5 Delete programs ................................................................................................................................................. 63
8.2.6 Load programs to the operating mode ................................................................................................................ 63
8.2.7 Sort programs .................................................................................................................................................... 63
8.2.8 Store and load program list ................................................................................................................................ 64
8.2.9 Loops ................................................................................................................................................................. 65
8.3 CONFIGURATION ............................................................................................................................................................ 66
8.3.1 Standard Settings ............................................................................................................................................... 67
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
4 Subject to technic al modifications
8.3.1.1 Station Name.................................................................................................................................................................. 67
8.3.1.2 Display screen ................................................................................................................................................................ 67
8.3.1.3 Host Interface ................................................................................................................................................................. 68
8.3.1.4 Siemens Modbus Connection (Option) ............................................................................................................................ 69
8.3.1.5 Programmer ................................................................................................................................................................... 69
8.3.1.6 User interface ................................................................................................................................................................. 70
8.3.2 Hardware ............................................................................................................................................................71
8.3.2.1 CAN Inputs/Outputs ....................................................................................................................................................... 71
8.3.2.2 Hardware Options .......................................................................................................................................................... 72
8.3.2.2.1 Profinet IO Device Interface ......................................................................................................................................... 73
8.3.2.2.2 Profibus-DP Slave interface .......................................................................................................................................... 76
8.3.2.2.3 PROFIBUS Function Description .................................................................................................................................... 78
8.3.3 Functions ............................................................................................................................................................86
8.3.3.1 Digital and analogue inputs/outputs ............................................................................................................................... 86
8.3.3.2 Actual values .................................................................................................................................................................. 87
8.3.3.3 Analogue outputs ........................................................................................................................................................... 94
8.3.3.4 Free linearization curves ................................................................................................................................................. 96
8.3.3.5 Set values ....................................................................................................................................................................... 98
8.3.3.6 Control zones ............................................................................................................................................................... 101
8.3.3.7 Tolerances .................................................................................................................................................................... 122
8.3.3.8 Limit values .................................................................................................................................................................. 125
8.3.3.9 Alarm monitoring ......................................................................................................................................................... 128
8.3.3.10 Formula / constants .................................................................................................................................................... 132
8.3.3.11 PLC Statement List ...................................................................................................................................................... 134
8.3.3.12 Analogue Variables ..................................................................................................................................................... 140
8.3.3.13 Digital tracks ............................................................................................................................................................... 142
8.3.3.14 Process steps .............................................................................................................................................................. 143
8.3.3.15 Analogue multiplexers ................................................................................................................................................ 144
8.3.3.16 BCD/BIN Decoders ...................................................................................................................................................... 145
8.3.4 Special Functions ............................................................................................................................................... 148
8.3.4.1 C-Level (Option) ............................................................................................................................................................ 148
8.3.4.2 Humidity Calculation..................................................................................................................................................... 152
8.3.4.3 Data Logger (Option) .................................................................................................................................................... 153
8.3.4.4 Operating-Hours Meter (Option) ................................................................................................................................... 163
8.3.5 User Administration .......................................................................................................................................... 164
8.3.5.1 User ............................................................................................................................................................................. 164
8.3.5.2 User Groups ................................................................................................................................................................. 165
8.3.5.3 Automatic user login ..................................................................................................................................................... 167
8.3.5.4 User Profile Modbus ..................................................................................................................................................... 167
8.3.6 Settings ............................................................................................................................................................. 168
8.3.6.1 Date / Time .................................................................................................................................................................. 168
8.3.6.2 Language dialogue ........................................................................................................................................................ 169
8.3.6.3 Program Graph Pen Settings ......................................................................................................................................... 169
8.3.7 Administrate configuration ................................................................................................................................ 170
8.3.7.1 Load configuration ........................................................................................................................................................ 170
8.3.7.2 Save configuration ........................................................................................................................................................ 170
8.3.7.3 Import configuration from SE-5xx or SE-4xx device ........................................................................................................ 171
8.3.7.4 Import licence file ......................................................................................................................................................... 171
8.3.7.5 Reset configuration/programs (general reset) ............................................................................................................... 171
8.3.8 Update Firmware and/or license update ............................................................................................................ 172
8.3.8.1 Requirements ............................................................................................................................................................... 172
8.3.8.2 Execution of the update process ................................................................................................................................... 172
8.3.9 Hardware test ................................................................................................................................................... 173
8.3.9.1 Device information ....................................................................................................................................................... 173
8.3.9.2 Software information.................................................................................................................................................... 173
8.3.9.3 Licence information ...................................................................................................................................................... 174
8.3.9.4 Device health................................................................................................................................................................ 174
8.3.9.5 Digital In-/Outputs ........................................................................................................................................................ 174
8.3.9.6 Save diagnosis data....................................................................................................................................................... 174
INDEX ................................................................................................................................................................................. 175
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
Subject to technical modifica tions
5
1 General
1.1 Information about the operating manual
This operating manual shall put the user into the position to install, put into operation, administrate and service the device
properly.
Read and understand the operating manual completely, in particular the chapter security, before the beginning of the
installation work! Comply with the operating manual, in particular the safety references as well as the regulations for the
prevention of industrial accidents, valid for the area of application, absolutely.
Always pass the device together with the operating manual to a third party.
1.2 Symbol declaration
Important safety-relevant references are characterized by symbols in this manual. Comply with the references absolutely, in
order to avoid accidents, damages to persons and physical damage.
WARNING!
This symbol marks dangers which result in impairment of health, injuries, lasting physical injury or to
death, as well as substantial property damage.
Keep the displayed references to the operational safety absolute exactly and behave in these cases
particular carefully.
WARNING! Danger by electric current!
This symbol makes attentive to dangerous situations by electric current. In case of non-observance of
the safety references the danger of heavy injuries or death exists like substantial damage to property.
The executed work may be implemented only by an instructed electrical specialist.
ATTENTION ! Consider ESD electronic protective measures!
Electrostatic unloading may destroy electronic components.
ATTENTION !
This symbol marks references, whose non-observance can result in damages, malfunctioning and/or loss
of the device.
Note
This symbol emphasizes hints and information, which are to be considered for an efficient and trouble
free operation of the device.
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
6 Subject to technic al modifications
1.3 EU-Conformity
We, the company
Gutenbergstr. 3
D-51645 Gummersbach
declare under sole responsibility, that the product
Name: Program Controller
Type: SE-707
fulfils the requirements of the standard
EN 61000-6-4:2007+A1:2011 Emission
EN 61000-6-2:2005 Interference resistance
and therefore corresponds to the regulations of the EU-Directive 2014/30/EU (electromagnetic compatibility).
Gummersbach, 2018-06-25 P. Jaspert (Managing Director)
_________________________________ _________________________________
Place and Date of Issue Name, authorized Signature
The device was tested in a typical situation.
If modifications are made without our agreement this declaration loses its validity.
The device does not fall into the range of application of the low-voltage directive EEC 73/23/EEC (electrical equipment for the
use within certain voltage limits (low-voltage directive); changed by 93/68/EEC)
(This declaration follows closely to EN 45 014)
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
Subject to technical modifica tions
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1.4 Liability and warranty
All specifications and notes in this manual were arranged with consideration of the valid regulations, the current engineering
level of development as well as our realizations and experiences of many years.
The translation of the manual was likewise provided after best knowledge. We cannot take over a liability for translation
errors however. Considerably applies the provided German version of this manual.
The actual scope of supply can deviate with special equipment, the demands of additional order options or due to newest
technical changes possibly from the explanations and graphic representations described here. Please contact the
manufacturer if you have questions.
Note!
This manual is to be perused before the beginning of all work on and with the device, in particular before the
start-up! For damage and troubles, which result from the non-observance of the manual, the manufacturer
does not take over liability.
The manual is to be put aside and directly accessible with the device for all persons, who work on or with the device. The
assignment of the manual to third party is not permitted and obligates if necessary to compensation. Further requirements
reserved.
We reserve technical changes at the device in the context of the improvement of the performance characteristics and the
advancement.
1.5 Copyright protection
The manual is to be kept in confidence. It is exclusively intended for persons employed at and with the device. The
assignment of the manual to third party is inadmissible without written agreement of the manufacturer. With requirement
please contact the manufacturer.
Note !
The content-wise specifications, texts, designs, pictures and other representations are copyrighted and are
subject to further industrial property rights. Each abusive utilization is liable to prosecution.
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
8 Subject to technic al modifications
2 Safety
This section gives an overview of all important safety aspects for an optimal protection of the personnel as well as safe and
trouble free operation of the device.
Additionally the individual chapters contain concrete safety references, marked by symbols, for the prevention of direct
dangers. Beyond those pictograms, signboards and markings are present at the device, which have to be kept in constantly
readable condition.
2.1 Intended use
The industrial control exclusively serves for the control of machines and plants, which are build according to the applicable
regulations and equipped with all necessary safety installations.
The operational reliability is ensured only by the intended use of the device.
ATTENTION !
Each use of the device going beyond the intended use and/or different use is forbidden and is
considered as not intended. In particular the use of the device for the control or as replacement of
safeguarding equipment in the sense of the machine directive (98137 EG) is not permitted.
Requirements of any kind against the manufacturer and/or its authorized persons because of damage
on the basis of not intended use of the device are excluded.
For all damages on the basis of not intended use the operator is responsible alone.
Among the intended use also the correct adherence of the operating ranges as well as the installation-,
operation- and cleaning instructions.
2.2 Electromagnetic compatibility (EMC)
Before installing an EMC planning is necessary, even though devices fulfil the EMC requirements. Disturbance sources
(galvanic, inductive and capacitive coupling) as well as radiation coupling come to consideration thereby.
2.3 EMC safeguarding
The following requirements should be kept, in order to safeguard EMC:
• Inactive metal parts must have a correct and extensive grounding.
• Wires and devices have a correct shielding.
• Wiring and line run must be executed correctly.
• The electric equipment is grounded and has a uniform reference potential.
• Special applications need specific EMC measures.
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
Subject to technical modifica tions
9
2.4 Grounding of inactive metal parts
The influence of coupled interferences can be reduced, if all inactive metal parts (switch cabinet, switch cabinet door,
mounting plates, top hat rails etc.) are connected extensive and low-impedance with each other. The uniform reference
potential area results for control elements for this reason.
• In the range of bolted connections the insulating layer must be removed in case of painted eloxadized or isolated
metal parts. It has to be cared for corrosion protection of junctions.
• Connection of all free moving groundable components (cabinet doors, separate mounting plates, etc.) by using short
bonding straps to large surface areas.
• No use of aluminium parts if possible, because the oxidation of aluminium is inappropriate for grounding.
2.5 PE connection
Connect ground and PE connection (protective earth) centrally.
2.6 Unearthed operation
The relevant safety regulations and standards must receive attention in case of unearthed operation.
2.7 Responsibility of the operator
The device may be operated only in technically perfect and safe condition.
Apart from the operational safety notes in this manual are to be considered and kept the generally valid safety regulations
and regulations for the prevention of industrial accidents for the area of application of the device as well as the valid
environmental regulations.
The operator and the personnel authorized by him are responsible for the trouble free operation of the device as well as for
clear definitions over the cognizance during installation, operation, maintenance and cleaning.
The specifications of the manual must be complied completely and without restrictions!
The operator must guarantee beyond that, that
• all further instructions and safety instructions are summarized in an operating instruction in accordance with work
appliance use regulation, which result from the hazard judgement of the employments at the device.
• this manual is integrated into the plant documentation.
• maintenance and inspection intervals are to be kept.
• device, operating equipment and waste products resulting with the manufacturing are disposed environmentally
compatible and in agreement with legal regulations.
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
10 Subject to technic al modifications
2.8 Operating personal
The industrial control may be served only by authorized technical personnel. The service personnel must have been
instructed particularly about arising dangers.
As technical personnel is considered, who can judge the transferred work and recognize possible dangers due to his technical
training, knowledge and experiences as well as knowledge of the relevant regulations.
ATTENTION !
This device may only be used for the applications described in the technical descriptions, and only in connection
with devices or components from other manufacturers which have been approved or recommended by STANGE.
This product can only function correctly and safely if it is transported, stored, set up, and installed correctly, and
operated and maintained as recommended.
2.9 Maintenance
Battery
The storage battery serves for the backup of the real-time clock and the remanent PLC data. With complete charge, the
storage battery has a holding time of approx. 8-10 weeks. In order to avoid data loss, it should be paid attention to the fact
that the device is switched off not longer than this time. With completely empty storage battery a time of 48 hours operation
is needed, until the storage battery has again its full capacity.
Transport
For the transport of the device is to be used excluding the original packaging.
2.10 Cleaning the front panel
The glass of the front panel is treated on the surface in order to permanently minimise light reflections and the adhesion of
finger prints.
A soft, dry cloth is adequate and provides good service for cleaning the front panel.
2.11 Repairs
Repairs at SE-707 may only be made by STANGE Elektronik GmbH. In this case please contact the technical support of
STANGE Elektronik GmbH.
For making changes at the device not described in this document, no liability is accepted.
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
Subject to technical modifica tions
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2.12 Manufacturer-Address
Manufacturer:
STANGE Elektronik GmbH
Gutenbergstr. 3
51645 Gummersbach
Germany
Fon: +49 (0)2261 - 95790
Fax: +49 (0)2261 - 55212
E-Mail: info@stange-elektronik.de
Homepage: www.stange-elektronik.com
2.13 Technical Support
Support:
Fon: +49 (0)2261 – 957939
Fax: +49 (0)2261 - 55212
E-mail: support@stange-elektronik.de
2.14 Disposal
STANGE units can be recycled. Send back the device delivered free to STANE Elektronik GmbH for disposal. Or contact a
certified electronic waste disposal centre for environmentally acceptable recycling and disposal of your old devices.
Particularly to be considered is:
• The device contains a lithium storage battery.
• The device contains LED background lighting.
Materials:
Housing: Stainless steel
Front frame: Aluminium
Board: 1. quality
Front glass: Float glass ESG (tempered safety glass)
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
12 Subject to technic al modifications
3 Transport, Packing and Storage
3.1 Transport inspection
Examine supply with receipt immediately for completeness and transport damages.
Do not accept delivery or only under reservation with outwardly recognizable transport damage. Note the damage on
transportation document/delivery note of the carrier. Start reclamation.
Reclaim hidden damages immediately after recognizing (at the latest within 8 days (date of receipt)) in writing, because
claims for damages can be made valid only within the valid complaint periods.
3.2 Packing
For the transport of the device is to be used excluding the original packaging.
3.3 Storage
Keep packages up to the assembly locked and considering of the environmental conditions for storage.
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
Subject to technical modifica tions
13
4 Technical data
4.1 Hardware characteristics
Display
Technology
TFT LCD 30.7 cm (12.1”)
Resolution
1280 x 800 pixels (WXGA)
Number of colours
16 Mil. colours
Backlight
LED Front
ESG glass 3 mm
Operation
Type
Capacitive Touch
Dimension
W x H x D
370 x 260 x 106 mm
Weight
approx. 3,7 kg
Protection class
Front
IP 65 (NEMA 12), according to EN 60529
Back
IP 20
Environmental
condition
Climate operation
0 ... 45 °C, 10 ... 90 % relative humidity, non-condensing
Climate storage
-20 ... 60 °C, 10 ... 90 % relative humidity, non-condensing
EMC interference resistance
EN 61000-6-2
Interference radiation
EN 61000-6-3
Power supply
Voltage
24 V DC (18 … 30 V)
Voltage drops
10 ms according EN 61000-6-2
Reverse voltage protection
Yes
Fuse
Solder fuse, 2 A slow-blow
Electrical isolation
Yes Current consumption
Typ. 500 mA at 24 VDC (for 2 min. after power-on 750 mA)
Power consumption
Typ. 20 W
Battery back-up
Battery type
Lithium battery
Data conservation
min. 8-10 weeks
Battery charge
Complete after approx. 48 hours operation
System time
Real-time clock (RTC)
Date/Time
Accuracy
50 ppm (max. 131 seconds deviation per month)
Time levelling
Manual or over network time server
Memory card
SD card
Data logger
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
14 Subject to technic al modifications
Interfaces
Alarm output
Semiconductor relay output, 24V AC/DC, 300 mA,
contact type normally open contact, potential-free
Watchdog output
Semiconductor relay output, 24V AC/DC, 300 mA,
normally closed contact, potential-free
CAN
CANopen fieldbus,
9-pole SubminD connector, electrically isolated
USB 1 and 2
USB connection (female) for external storage medium (USBMemory-Stick)
Ethernet connector
Ethernet 10/100 Mbit/s, RJ45 female connector
Profibus-DP (optional !)
Profibus-DP Slave,
optional interface module,
9-pole SubminD connector, electrically isolated
Processor core
CPU
Freescale™ i.MX 6 ARM
Random access memory
1 GB DRAM
Memory for mains failure safe data
(PLC retain memory)
1 MB SRAM, battery backed
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
Subject to technical modifica tions
15
4.2 Software specifications
Operating system
Windows Embedded Compact 7
PLC PLC with 3200 statements, 128 timers, programmable in STL
Functions
Controller
Up to 20 control zones (depending on stage of extension
)
Programmer
Programmer function with up to 30 set values and 64 control tracks
(depending on stage of extension)
Recipe management
Management of up to 99 recipes, Import/Export possibility over USB
Memory-Stick or STANGE ECS control system
Alarms
Alarm processing with up to 200 alarms and alarm history
(depending on stage of extension)
Data logger (optional!)
Up to 32 data channels (depending on stage of extension)
Operation and
visualization
- Ready-made graphical user interface installation possibility of
customer-specific screen pages and/or unit diagrams (depending on
stage of extension
)
- Administration of 8 operating levels (user profiles)
- Online language switching with Unicode language support
(Russian, Chinese etc.) (depending on stage of extension)
Control system
ECS
SE-707 are designed for STANGE ECS control system connection
"Open" control system interface
In the system the PLC program has priority over the
visualization.
Delays in the visualization may occur
during file transfers (such
as project downloads, FTP, WEB servers), or during
communication with the development system
(e.g. PLC
debugging) as the visualization has the lower priority.
The SD™ storage media (industrial grade) used by STANGE
Elektronik are suitable for the cyclic data recording. Only use the
storage media enclosed to the device.
No formatting of the storage media (loss of the boot sector)!
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
16 Subject to technic al modifications
4.3 Function basic data
Function
SE-707/Ext
SE-707/Basic
General
Instrument name
SE-707
SE-707
Instrument code
702001
702000
Instrument code MODB US
72
72
Number of function units (Unit’s)
1
1
Operating dialog languages
4
4
Value descriptions (SV, AV etc.)
24 characters
24 characters
Dimension text
10 characters
10 characters
Number range in case of several values
-9.99999e15 ..
+9.99999e15
-9.99999e15 ..
+9.99999e15
User administration
Number of users total
32
32
Maximum number of logged in users at the same time
10
10
User prof ile
8
8
Login name, maximum length
15 characters
15 characters
Password, maximum length
40 characters
40 characters
User name
40 characters
40 characters
Comment field
1024 characters
1024 characters
I/O’s
Digital inputs
200
64
Digital outputs
200
64
Number of actual values
48
16
Number of average value per actual value
50
50
Number of correction point per actual value
5
5
Free linearization, pair of values
64
64
Number of analogue values
32
16
Maximum CAN node number
15
2
Several individual functions
Number of set values
30
8
Number of digital tracks
64
32
Alarms, external
200
64
Alarms, internal (but only partly used!)
40
40
Alarm history, number of entries
300
150
Alarm text length
100 characters
100 characters
Limit values
40
16
Tolerances
40
16
Formula
20
8
Formula term
31
31
Constants
40
40
Analogue variables
80
80
Number of Modbus data words
200
200
Variables string length
32 characters
32 characters
Analogue value multiplexer
10
5
BCD/BIN decoder
5
5
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
Subject to technical modifica tions
17
Controller
Number of control zones
20
8
PID sets per control zone
8
8
Controller types
2P heating, 2P cooling, 2P-PID heating,
2P-PID heating, PID heating, PID cooling,
PID / PID, PID / 2P, PID / 2P-PID, 2P-PID /
PID, 2P-PID / 2P 2P-PID / 2P-PID, 2P /
PID, 2P / 2P-PID, 2P / 2P, 3 point step
Programmer
Number of time axis
1
1
Program name length
32
32
Set values
30
8
Digital tracks
64
32
Process steps
50
50
Program segments (inclusive start segment)
201
201
Maximum segment time
999:59:59
999:59:59
Maximum program time
1 year
1 year
Loops
8
8
Loop segments
1000000
1000000
Max. number of repetitions
9999
9999
Program archive, number of programs
250
99
Program number range
1..9999
1..9999
Program graphics, number of pins set value
6 6 Program graphics, set value pages
5
2
Program graphics, number of pins digital tracks
6
6
Program graphics, digital tracks pages
11
6
PLC
PLC instructions
3200
3200
Digital input variables
800
800
Digital output variables
800
800
PLC function inputs
1146
1146
PLC function outputs
1615
1615
Flag, not zero voltage safe
256
256
Flag, zero voltage safe
256
256
Comment text length (only monolingual!)
50 characters
50 characters
Data Logger (option)
Number of data loggers
1
1
Number of log values
32
32
Number of header data
20
20 Maximum log data set number
100000
100000
Maximum alarm event number
10000
10000 File number log data directory
200
200
Number of columns log data archive
3 3 Pixel width archive display
380
380
Number of pens graphic display
16
16
Number of pen groups
5
5
Further Functions
Plant picture
Yes, option
Yes, option
Screensaver
Yes
Yes
C-level formula
2, option
1, option
Humidity calculation formula
2
1
Fieldbus interface „netJACK“, Profinet IO DEVICE
Yes, option
Yes, option
Fieldbus interface „netJACK“, Profibus-DP Slave
Yes, option
Yes, option
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
18 Subject to technic al modifications
5 Installation of the industrial control
5.1 Guidelines for the installation of the SE-707
Separate the SE-707 device from heat, high voltage, and electrical noise
As a general rule for laying out the devices of your system, always separate the devices that generate high voltage and high
electrical noise from the low-voltage, logic-type devices such as the SE-707.
When configuring the layout of the SE-707 inside your panel, consider the heat-generating devices and locate the electronictype devices in the cooler areas of your cabinet. Operating any electronic device in a high-temperature environment will
reduce the product life.
Consider also the routing of the wiring for the devices in the panel. Avoid placing low voltage signal wires and
communications cables in the same tray with AC power wiring and high-energy, rapidly-switched DC wiring.
5.2 General mounting instructions
All SE-707 devices are mounted from the front, i.e. in a control panel. They are fastened from the rear with the supplied
fixing frame and 2 securing nuts.
All SE-707 devices can be operated up to a maximum ambient temperature of 45°C. The ambient temperature stated applies
to the area in the direct vicinity of the lower connectors, if the device is mounted vertically with unimpeded air convection
and a maximum operating height of 2000 m above sea level. The cooling slots must always be free in order to ensure the
proper cooling of the system.
The device can be mounted in an enclosure if the ambient temperature is taken into consideration. Provide a wall clearance
of at least 50 mm on all sides of the housing, so that sufficient air circulation is ensured. A minimum clearance of 75 mm
from active elements such as load current supply, transformers etc. must be ensured.
Avoid the exposure of the flat screen to direct sunlight. The radiation from the sun (UV component) reduces the lifespan of
the LCD display.
ATTENTION !
The following must be ensured in order to prevent the device from overheating during operation:
- The cooling slots must always be free in order to ensure the proper cooling of the system.
- Avoid the exposure of the flat screen to direct sunlight.
- The mounting angle must not exceed ± 35° from the vertical
If these conditions cannot be met, the mounting of an external fan is recommended.
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
Subject to technical modifica tions
19
5.3 Installation dimension
Installation dimension SE-707:
The device requires a mounting cut-out of B x H: 354 x 238 mm +/-0,5mm
The thickness of the front panel may not exceed 7 mm.
For better sealing: Use mounting frame rearwards.
196,6
312,0
346,0
354,0
229,8
238,0
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
20 Subject to technic al modifications
5.4 Installation depth
Installation depth SE-707:
The Installation depth for the SE-707: 99.2 mm.
Length of the mounting clips: 65 mm behind the mounting plate
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
Subject to technical modifica tions
21
5.5 Front panel installation
Front panel installation SE-707:
A rectangular aperture is necessary for device installation in control panels and cabinets, etc.
- Push the device into the aperture from the front side.
- Attach the delivered mounting frame on the back side.
- Place one of the enclosed clamps from the back on each side until the stroke is reached; the recess in the metal
plate of the clamp grips to a nipple on the side of the housing.
- Turn the screw clockwise; the device is pulled backwards and secured.
Installation diagram
Holding clamps
354 mm
238
mm
Mounting frame
Minimum distance
for side by side
mounted devices:
25 mm
Control panel
or
cabinet
Nipple
Note
The mounting frame is
only required if the
function of the sealing is
needed.
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
22 Subject to technic al modifications
6 Start-up
6.1 Guidelines for Grounding and Wiring
Proper grounding and wiring of all electrical equipment is important to help ensure the optimum operation of your system
and to provide additional electrical noise protection for your application and the SE-707.
Requirements:
Before you ground or install wiring to any electrical device, ensure that the power to that equipment has been turned off.
Ensure that the power to any related equipment has been turned off.
Ensure that you follow all applicable electrical codes when wiring the SE-707 and related equipment. Install and operate all
equipment according to all applicable national and local standards. Contact your local authorities to determine which codes
and standards apply to your specific case.
Warning !
Attempts to install or wire the SE-707 or related equipment with power applied could cause
electric shock or faulty operation of equipment. Failure to disable all power to the SE-707 and
related equipment during installation or removal procedures could result in death or serious injury
to personnel, and/or damage to equipment.
Always follow appropriate safety precautions and ensure that power to the SE-707 is disabled
before attempting to install or remove the SE-707 or related equipment.
Always take safety into consideration as you design the grounding and wiring of your SE-707 system. Electronic control
devices, such as the SE-707, can fail and can cause unexpected operation of the equipment that is being controlled or
monitored. For this reason, you should implement safeguards that are independent of the SE-707 to protect against possible
personal injury or equipment damage.
Warning !
Control devices can fail in an unsafe condition, resulting in unexpected operation of controlled
equipment. Such unexpected operations could result in death or serious injury to personnel,
and/or damage to equipment.
Use an emergency stop function, electromechanical overrides, or other redundant safeguards that
are independent of the SE-707.
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
Subject to technical modifica tions
23
6.2 Overview of the connections
No.
Element
1
24 V DC power supply (+24V/PE/GND)
2
Alarm connector (A1,A2) for Watchdog and alarm output
3
CAN-connector 9 pol. Sub-D
4
USB 1 and 2
5
Ethernet RJ45
6
Option slot
6 1 4 5 2
3
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
24 Subject to technic al modifications
6.2.1 Function of the LED's at the back of the device
On the back of the device 4 LED's are located with the function described in the following:
LED4
LED3
LED2
LED1
LED 1: PLC
This LED gives information about the condition of the internal PLC:
- LED off: This is the condition during switching on the device until the normal device function is running
- LED flashes green: Device function running, PLC in the condition “RUN” (turn-switch position 0!)
- LED flashes yellow: The PLC is in the condition “STOP” (turn-switch position 1)
- LED flashes red: The PLC is in the condition “RESET” (turn-switch position 2)
- LED flashes red with 1 Hz: The PLC is in the condition “MEMORY RESET” (turn-switch position 3)
LED 2: CAN
This LED gives information about the condition of CANopen field bus function:
- LED flashes green: The field bus is running, all CAN slaves are online and no CAN slave configuration error is available!
- LED flashes red: CAN slaves not all online or CAN slave configuration error
- LED flashes red with 2 Hz: BusOff-Error
- LED off: CAN interface inactive, PLC is in condition „RESET“ (turn-switch position 2 or 3)
LED 3: Alarm
This LED gives information about possibly acknowledged alarms:
- LED off: No error or alarm processing inactive (PLC not running, turn-switch not in position 0)
- LED flashes red with 1 Hz: At least one new alarm is available
- LED flashes red: Only acknowledged alarms are available
LED 4: Watchdog
This LED gives information about the condition of the Watchdog:
- LED off: No error or device off
- LED flashes red: The Watchdog has triggered, a serious problem is available.
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
Subject to technical modifica tions
25
6.2.2 Turn-switch for PLC operating mode selection
A turn-switch for PLC operating mode selection of the internal PLC is located on the on the back of the device.
The turn-switch has positions from 0 to 9, only the first 4 positions are assigned:
Position 0: PLC takes “RUN” condition
Position 1: The PLC goes to “STOP”;
Position 2: The PLC makes a “RESET”;
Position 3: The PLC makes a “Memory-RESET”;
Positions 4 to 9 are not defined and should not be used!
ATTENTION!
The turn-switch should always remain in position 0!
All other positions have important effects to the operation and also possibly on the safety of the plant and might only be
used by experienced personnel of the plant manufacturer!
The turn-switch may only be turned very slow from one position to another. If the switch is turned too fast, then a
condition may be jumped over or not be recognized.
6.2.3 System Watchdog
6.2.3.1 General
The SE-707 device hardware has a hardware watchdog with an output as potential-free semi-conductor relay output lead
through at a device connector.
If the Watchdog output is really evaluated depends on the discretion of the plant manufacturer!
6.2.3.2 Mode of operation
The “Good” state of the Watchdog output is a closed contact. If the device is turned off or the Watchdog drops-out, then the
relay contact opens.
The contact of the Watchdog relay is typically used in an emergency stop chain. The Watchdog contact can alternatively be
used for the triggering of an alarm light, however the connecting signal must be inverted with the help of a coupling relay
(break contact make-contact).
If the device Watchdog releases, a serious problem is existent, a normal operation of the plant is not given.
The Watchdog does not directly effect on the device, i.e., the control runs forward as far as it is possible.
If the Watchdog is dropped-out one-time, this state can only be removed by a hardware reset (i.e., power on/off).
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
26 Subject to technic al modifications
With the Watchdog is monitored whether the PLC works correct i.e.:
1. It is monitored whether the PLC run time system runs.
2. It is monitored whether the PLC was stopped because of an error (division by zero, ... etc.).
3. It is monitored whether the PLC was stopped because of a software Watchdog overflow.
Please note: The Watchdog contact does not open if the PLC was brought to the “Stop” state with the turn-switch at the
device back-side or with the programming system!
The state of the Watchdog relay is represented from LED 4 on the device back-side:
LED 4 off: Device free from tension or Watchdog relay contact closed
LED 4 on: The Watchdog relay contact is opened, i.e., a serious problem is given
6.2.3.3 System logger entry
A system logger entry is generated if the watchdog triggers off. This entry can be read off together with other system events
by manufacturer´s support and give helpful notes in case of device repair.
Further system events are for example: device switching on and off, turning the turn-switch on the device rear side, etc.
Note: If a hardware defect is really existent it is not sure that such a system event entry could really be written to the file!
6.2.4 The alarm relay
6.2.4.1 General
At the back side of the SE-707 devices an alarm relay is lead through (floating semi-conductor relay output, make-contact).
If the alarm output is really evaluated in the plant, depends on the discretion of the plant manufacturer!
6.2.4.2 Mode of operation
The “good” state of the alarm relay is an opened contact.
For each single configured alarm can be freely determined in the alarm processing of the SE-707, whether there should be an
influence on the alarm relay in case of alarm, or not.
Only internal device alarms with alarm numbers >200 have influence on the alarm relay.
The alarm contact remains closed until no alarm is available with selected alarm relay activation, i.e. all these alarms must be
acknowledged and gone.
The turn-switch on the device rear side must be in position “RUN” so that the alarm contact displays correct. In all other
positions the alarm contact is opened.
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
Subject to technical modifica tions
27
6.3 Mounting / dismounting the SD card
The mounting and/or dismounting of the SD™ medium is possible like follows:
• Press in the SD card slightly with a suitable object (e.g. a flat screwdriver) up to the stop. Afterwards pressing can be
stopped and the SD card is removed (SD card: large opening on the left side of the device).
• When mounting a SD medium it must be inserted carefully and with the right direction into the opening and be
pressed as far as it will go with above mentioned screwdriver. The card locks if the tool pressure is taken away. Take
care for the correct orientation of the medium. The contact area is located to the device rear panel!
Attention: Electrostatic discharges may destroy electronic
components!
You must wear a grounded bracelet, or, if this is not practicable,
at least care for a potential equalization by touching a grounded
metal part like e.g. the device housing, if you work with the data
storage medium.
The SD™ medium must be kept in an antistatic box.
SD card slot
Press in the SD card
up to the stop
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
28 Subject to technic al modifications
6.4 Connecting the power supply
The SE-707 device belongs to protection class 3. The system power supply must be provided with a 24VDC SELV voltage
(safety extra-low voltage). The internal voltage conditioning unit is equipped with a galvanic isolation. The PE connection is
directly connected to the housing potential. The device is protected with a 2AT soldered-in fuse. A reverse polarity protective
device is used to protect the device in the event of reversed poles. Operation, however, is only possible if the connection was
made correctly.
Connections for the SE-707 must comply with specific, local regulations.
The connection must be made as follows:
1) The cross-section of the power supply cable must be at least 0.75 mm² and a maximum of 2.5 mm².
2) A flexible lead or wire can be used for the connection, whereby the end should be equipped with a cable end
sleeve.
3) The current consumption must be taken into account when implementing the power supply. The functional earth
is not compulsory for operation. The PE connection is directly connected to the housing potential
The plug connector (socket connector with screw terminals) is supplied with the device for connection.
Connector assignment
Designation
Function
+24 V DC +24 V DC power supply
PE Functional ground
GND 0 V power supply
+24VDC PE GND
(plug con nector: P hönix MC 1.5/3-STF-5.08
Phönix Art. Nr. 1847369)
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
Subject to technical modifica tions
29
6.5 Packaging the CAN cable with shield connection
The preparation of the data and signal cables is an important factor for the electromagnetic compatibility (EMC) of this
SE-707, both in terms of interference immunity and emission.
The RS232 interface and CAN interface are connected via D sub miniature plug connectors in accordance with DIN 41652.
Only use metal or metallised connector casings with a cable clamp for strain relief fastened or clamped on the connector. The
clamping of the cable shield ensures an optimum contact area and a low impedance connection with the connector casing of
the SE-707 program controller.
The following procedure is recommended for making the low-impedance connection for the cable shield:
1. Strip the cable.
2. Shorten the exposed shield braid by approx. 3 cm.
3. Turn back the braid over the cable sheath.
4. Use a heat shrinkable tubing or rubber grommet to cover the exposed cable sheath with the folded back shield braid
so that 5 to 8 mm of exposed cable shield is left at the sheath end and is cleanly covered at the back.
5. Fit the connector
6. The cable is then fastened at the exposed shield braid and the cable sheath below it directly underneath the cable
clamp strap of the connector casing.
ATTENTION: When using plastic plugs, with which the strain relief is not connected with the plug earth
connection, the screen network must be soldered on directly at the plug earth connection.
Connection SE
DSUB 9pol.
Socket
2
7
3
6
shield
4
5 220 Ohm terminal resistance
is active in the SE-707 via bridge
Plug housing
put shield on
plug housings
Line:
Execution: twisted in pairs with common shield. Shield presented on one side of the unit.
(e.g.: HELUKABEL “Li-2YCY” (2x2x0.22 / Order.-No.: 21111))
Connection CAN – Base or SIOS
DSUB 9pol.
Socket
2 CAN -Low
7 CAN-High
3
6
4
5
Plug housing
Line:
twisted in
pairs
Program Controller SE-707
© 2018 by STANGE Elektronik GmbH
30 Subject to technic al modifications
Connection work should be carried out with special care in order to ensure
trouble-free operation.
The EMC values stated in the technical data can only be guaranteed if the
cables are prepared according to the following specifications.
6.6 Connecting the programming interface RJ45
The programming is carried out via the standard Ethernet interface (RJ45). The connection to the programming PC is
implemented using a standard Ethernet cable (1:1) via a hub or directly using a crosslink cable. The cables are also available as
an accessory.
Before the device is connected to the Ethernet network, the IP address of the device and the programming PC must be set.
IP addresses can be obtained from your system or network
administrator. IP addresses must be uniquely defined in an
Ethernet net
work. The IP address of all networks and of the
programming PC must be in the same subnet work (e.g.
192.168.0.xxx).
Connector assignment:
RJ45
connector
Pin-No.
Signal
Description
1 TXD- 2 TXD+ 3 RXD+
4 -
5 - 6 RXD-
Socket, 8pole
7
-
RJ45
8
-
Cables connected to the programming interface must be laid separately from the low-voltage cables.
1
2
3
4
5
6
7
8
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