Stange SE-707 Operating Manual

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Program Controller SE-707

Subject to technical modifica tions

Operating Manual

Program Controller

SE-707

Documentation: October 2018

Program Controller SE-707

2 Subject to technic al modifications

Table of Contents

1 GENERAL ........................................................................................................................................................................... 5

1.1 INFORMATION ABOUT THE OPERATING MANUAL ...................................................................................................................... 5

1.2 SYMBOL DECLARATION ...................................................................................................................................................... 5

1.3 EU-CONFORMITY ............................................................................................................................................................ 6

1.4 LIABILITY AND WARRANTY .................................................................................................................................................. 7

1.5 COPYRIGHT PROTECTION .................................................................................................................................................... 7

2 SAFETY .............................................................................................................................................................................. 8

2.1 INTENDED USE ................................................................................................................................................................. 8

2.2 ELECTROMAGNETIC COMPATIBILITY (EMC) ............................................................................................................................ 8

2.3 EMC SAFEGUARDING ........................................................................................................................................................ 8

2.4 GROUNDING OF INACTIVE METAL PARTS ................................................................................................................................. 9

2.5 PE CONNECTION .............................................................................................................................................................. 9

2.6 UNEARTHED OPERATION .................................................................................................................................................... 9

2.7 RESPON SIBILITY OF THE OPERATOR ....................................................................................................................................... 9

2.8 OPERATING PERSONAL .....................................................................................................................................................10

2.9 MAINTENANCE ...............................................................................................................................................................10

2.10 CLEANING THE FR ONT PANEL ............................................................................................................................................10

2.11 REPAIR S......................................................................................................................................................................10

2.12 MANUFACTURER-ADDRESS .............................................................................................................................................11

2.13 TECHNIC AL SUPPORT .....................................................................................................................................................11

2.14 DISPOSAL ....................................................................................................................................................................11

3 TRANSPORT, PACKING AND STORAGE ............................................................................................................................12

3.1 TRANSPORT INSPECTION ...................................................................................................................................................12

3.2 PACKING .......................................................................................................................................................................12

3.3 STORAGE ......................................................................................................................................................................12

4 TECHNICAL DATA .............................................................................................................................................................13

4.1 HARDWARE CHARACTERISTICS ............................................................................................................................................13

4.2 SOFTWARE SPECIFICATIONS ...............................................................................................................................................15

4.3 FUNCTION BASIC DATA .....................................................................................................................................................16

5 INSTALLATION OF THE INDUSTRIAL CONTROL .................................................................................................................18

5.1 GUIDEL INES FOR THE INSTALLATION OF THE SE-707 ................................................................................................................18

5.2 GENERAL MOUNTING INSTRUCTIONS ....................................................................................................................................18

5.3 INSTALLATION DIMENSION .................................................................................................................................................19

5.4 INSTALLATION DEPTH .......................................................................................................................................................20

5.5 FRONT PANEL INSTALLATION ..............................................................................................................................................21

6 START-UP .........................................................................................................................................................................22

6.1 GUIDEL INES FOR GROUNDING AND WIRING ...........................................................................................................................22

6.2 OVERVIEW OF THE CONNECTIONS ........................................................................................................................................23

6.2.1 Function of the LED's at the back of the device .....................................................................................................24

6.2.2 Turn-switch for PLC operating mode selection......................................................................................................25

6.2.3 System Watchdog ...............................................................................................................................................25

6.2.3.1 General ............................................................................................................................................................25

6.2.3.2 Mode of operation ...........................................................................................................................................25

6.2.3.3 System logger entry ..........................................................................................................................................26

6.2.4 The alarm relay ...................................................................................................................................................26

6.2.4.1 General ............................................................................................................................................................26

6.2.4.2 Mode of operation ...........................................................................................................................................26

6.3 MOUNTING / DISMOUNTING THE SD CARD ............................................................................................................................27

6.4 CONNECTING THE POWER SUPPLY........................................................................................................................................28

6.5 PACKAGING THE CAN CABLE WITH SHIELD CONNECTION ...........................................................................................................29

6.6 CONNECTING THE PROGRAMMING INTERFACE RJ45 ................................................................................................................30

Program Controller SE-707

Subject to technical modifica tions

6.7 CONNECTION CAN ......................................................................................................................................................... 31

6.8 CONNECTION OF THE ALARM SOCKET ................................................................................................................................... 33

6.9 CONNECTION OF THE PROFIBUS-DP-SLAVE INTERFACE (OPTION) ............................................................................................ 33

6.10 CONNECTION OF THE PROFINET IO DEVICE (SLAVE) INTERFACE (OPTION) ................................................................................ 37

6.11 CONNECTION OF A PC WITH THE SE-707 ........................................................................................................................... 39

6.11.1 Cabling ............................................................................................................................................................. 39

6.12 SETTINGS OF THE PC FOR ETHERNET COMMUNICATION .......................................................................................................... 39

6.12.1 Separation of automation network and company/office network ...................................................................... 39

6.12.2 Length of the network line (segment length) ..................................................................................................... 40

6.12.3 Requirements ................................................................................................................................................... 40

6.12.4 Settings Windows 7/10 ..................................................................................................................................... 40

6.12.5 Settings of the IP-address in the device ............................................................................................................. 41

7 OPERATION ..................................................................................................................................................................... 42

7.1 START-UP B EHAVIOUR ..................................................................................................................................................... 42

7.2 SHUTDO WN BEHAVIOUR .................................................................................................................................................. 42

7.3 START-UP B EHAVIOUR / STARTING ...................................................................................................................................... 43

8 OPERATING DIALOGUE OF THE CONTROL SOFTWARE ..................................................................................................... 44

8.1 OPERATION .................................................................................................................................................................. 44

8.1.1 Start screen ........................................................................................................................................................ 45

8.1.2 Programmer ....................................................................................................................................................... 45

8.1.3 Manual operation for set value and tracks (”Manual”) ........................................................................................ 46

8.1.4 Program curve .................................................................................................................................................... 46

8.1.5 Program jump .................................................................................................................................................... 47

8.1.6 Automatic Program Start .................................................................................................................................... 47

8.1.7 Program change in actual segment ..................................................................................................................... 48

8.1.8 Editing of the operating program ........................................................................................................................ 48

8.1.9 Controller ........................................................................................................................................................... 49

8.1.10 Control Zone Detail View .................................................................................................................................. 49

8.1.11 PID Parameter .................................................................................................................................................. 50

8.1.12 Control zone tolerance values / limit values....................................................................................................... 51

8.1.13 Plant overview .................................................................................................................................................. 51

8.1.14 Alarms .............................................................................................................................................................. 52

8.1.15 Alarm history .................................................................................................................................................... 53

8.1.16 Process data actual values ................................................................................................................................ 53

8.1.17 Process data limit values................................................................................................................................... 54

8.1.18 Process data tolerance values ........................................................................................................................... 54

8.1.19 Process data formula value ............................................................................................................................... 54

8.1.20 Operating-Hours Meter (Option) ....................................................................................................................... 55

8.1.21 Data Logger (Option) ........................................................................................................................................ 55

8.1.22 Logger Graph (Option) ...................................................................................................................................... 56

8.1.23 Logger Header (Option) .................................................................................................................................... 57

8.1.24 Program start with data logger (Option) ........................................................................................................... 57

8.1.25 Configuration ................................................................................................................................................... 57

8.1.26 Login ................................................................................................................................................................ 58

8.1.27 Login Level Authorisation .................................................................................................................................. 59

8.2 PROGRAM .................................................................................................................................................................... 61

8.2.1 Program overview .............................................................................................................................................. 61

8.2.2 Creating programs.............................................................................................................................................. 61

8.2.3 Programming segments...................................................................................................................................... 62

8.2.4 Copy programs ................................................................................................................................................... 62

8.2.5 Delete programs ................................................................................................................................................. 63

8.2.6 Load programs to the operating mode ................................................................................................................ 63

8.2.7 Sort programs .................................................................................................................................................... 63

8.2.8 Store and load program list ................................................................................................................................ 64

8.2.9 Loops ................................................................................................................................................................. 65

8.3 CONFIGURATION ............................................................................................................................................................ 66

8.3.1 Standard Settings ............................................................................................................................................... 67

Program Controller SE-707

4 Subject to technic al modifications

8.3.1.1 Station Name.................................................................................................................................................................. 67

8.3.1.2 Display screen ................................................................................................................................................................ 67

8.3.1.3 Host Interface ................................................................................................................................................................. 68

8.3.1.4 Siemens Modbus Connection (Option) ............................................................................................................................ 69

8.3.1.5 Programmer ................................................................................................................................................................... 69

8.3.1.6 User interface ................................................................................................................................................................. 70

8.3.2 Hardware ............................................................................................................................................................71

8.3.2.1 CAN Inputs/Outputs ....................................................................................................................................................... 71

8.3.2.2 Hardware Options .......................................................................................................................................................... 72

8.3.2.2.1 Profinet IO Device Interface ......................................................................................................................................... 73

8.3.2.2.2 Profibus-DP Slave interface .......................................................................................................................................... 76

8.3.2.2.3 PROFIBUS Function Description .................................................................................................................................... 78

8.3.3 Functions ............................................................................................................................................................86

8.3.3.1 Digital and analogue inputs/outputs ............................................................................................................................... 86

8.3.3.2 Actual values .................................................................................................................................................................. 87

8.3.3.3 Analogue outputs ........................................................................................................................................................... 94

8.3.3.4 Free linearization curves ................................................................................................................................................. 96

8.3.3.5 Set values ....................................................................................................................................................................... 98

8.3.3.6 Control zones ............................................................................................................................................................... 101

8.3.3.7 Tolerances .................................................................................................................................................................... 122

8.3.3.8 Limit values .................................................................................................................................................................. 125

8.3.3.9 Alarm monitoring ......................................................................................................................................................... 128

8.3.3.10 Formula / constants .................................................................................................................................................... 132

8.3.3.11 PLC Statement List ...................................................................................................................................................... 134

8.3.3.12 Analogue Variables ..................................................................................................................................................... 140

8.3.3.13 Digital tracks ............................................................................................................................................................... 142

8.3.3.14 Process steps .............................................................................................................................................................. 143

8.3.3.15 Analogue multiplexers ................................................................................................................................................ 144

8.3.3.16 BCD/BIN Decoders ...................................................................................................................................................... 145

8.3.4 Special Functions ............................................................................................................................................... 148

8.3.4.1 C-Level (Option) ............................................................................................................................................................ 148

8.3.4.2 Humidity Calculation..................................................................................................................................................... 152

8.3.4.3 Data Logger (Option) .................................................................................................................................................... 153

8.3.4.4 Operating-Hours Meter (Option) ................................................................................................................................... 163

8.3.5 User Administration .......................................................................................................................................... 164

8.3.5.1 User ............................................................................................................................................................................. 164

8.3.5.2 User Groups ................................................................................................................................................................. 165

8.3.5.3 Automatic user login ..................................................................................................................................................... 167

8.3.5.4 User Profile Modbus ..................................................................................................................................................... 167

8.3.6 Settings ............................................................................................................................................................. 168

8.3.6.1 Date / Time .................................................................................................................................................................. 168

8.3.6.2 Language dialogue ........................................................................................................................................................ 169

8.3.6.3 Program Graph Pen Settings ......................................................................................................................................... 169

8.3.7 Administrate configuration ................................................................................................................................ 170

8.3.7.1 Load configuration ........................................................................................................................................................ 170

8.3.7.2 Save configuration ........................................................................................................................................................ 170

8.3.7.3 Import configuration from SE-5xx or SE-4xx device ........................................................................................................ 171

8.3.7.4 Import licence file ......................................................................................................................................................... 171

8.3.7.5 Reset configuration/programs (general reset) ............................................................................................................... 171

8.3.8 Update Firmware and/or license update ............................................................................................................ 172

8.3.8.1 Requirements ............................................................................................................................................................... 172

8.3.8.2 Execution of the update process ................................................................................................................................... 172

8.3.9 Hardware test ................................................................................................................................................... 173

8.3.9.1 Device information ....................................................................................................................................................... 173

8.3.9.2 Software information.................................................................................................................................................... 173

8.3.9.3 Licence information ...................................................................................................................................................... 174

8.3.9.4 Device health................................................................................................................................................................ 174

8.3.9.5 Digital In-/Outputs ........................................................................................................................................................ 174

8.3.9.6 Save diagnosis data....................................................................................................................................................... 174

INDEX ................................................................................................................................................................................. 175

Program Controller SE-707

Subject to technical modifica tions

1 General

1.1 Information about the operating manual

This operating manual shall put the user into the position to install, put into operation, administrate and service the device properly. Read and understand the operating manual completely, in particular the chapter security, before the beginning of the installation work! Comply with the operating manual, in particular the safety references as well as the regulations for the prevention of industrial accidents, valid for the area of application, absolutely. Always pass the device together with the operating manual to a third party.

1.2 Symbol declaration

Important safety-relevant references are characterized by symbols in this manual. Comply with the references absolutely, in order to avoid accidents, damages to persons and physical damage.

WARNING!

This symbol marks dangers which result in impairment of health, injuries, lasting physical injury or to death, as well as substantial property damage. Keep the displayed references to the operational safety absolute exactly and behave in these cases particular carefully.

WARNING! Danger by electric current!

This symbol makes attentive to dangerous situations by electric current. In case of non-observance of the safety references the danger of heavy injuries or death exists like substantial damage to property. The executed work may be implemented only by an instructed electrical specialist.

ATTENTION ! Consider ESD electronic protective measures!

Electrostatic unloading may destroy electronic components.

ATTENTION !

This symbol marks references, whose non-observance can result in damages, malfunctioning and/or loss of the device.

Note This symbol emphasizes hints and information, which are to be considered for an efficient and trouble free operation of the device.

Program Controller SE-707

6 Subject to technic al modifications

1.3 EU-Conformity

We, the company

Gutenbergstr. 3

D-51645 Gummersbach

declare under sole responsibility, that the product

Name: Program Controller

Type: SE-707

fulfils the requirements of the standard

EN 61000-6-4:2007+A1:2011 Emission

EN 61000-6-2:2005 Interference resistance

and therefore corresponds to the regulations of the EU-Directive 2014/30/EU (electromagnetic compatibility).

Gummersbach, 2018-06-25 P. Jaspert (Managing Director) _________________________________ _________________________________ Place and Date of Issue Name, authorized Signature

The device was tested in a typical situation.

If modifications are made without our agreement this declaration loses its validity. The device does not fall into the range of application of the low-voltage directive EEC 73/23/EEC (electrical equipment for the use within certain voltage limits (low-voltage directive); changed by 93/68/EEC)

(This declaration follows closely to EN 45 014)

Program Controller SE-707

Subject to technical modifica tions

1.4 Liability and warranty

All specifications and notes in this manual were arranged with consideration of the valid regulations, the current engineering level of development as well as our realizations and experiences of many years. The translation of the manual was likewise provided after best knowledge. We cannot take over a liability for translation errors however. Considerably applies the provided German version of this manual. The actual scope of supply can deviate with special equipment, the demands of additional order options or due to newest technical changes possibly from the explanations and graphic representations described here. Please contact the manufacturer if you have questions.

Note!

This manual is to be perused before the beginning of all work on and with the device, in particular before the start-up! For damage and troubles, which result from the non-observance of the manual, the manufacturer does not take over liability.

The manual is to be put aside and directly accessible with the device for all persons, who work on or with the device. The assignment of the manual to third party is not permitted and obligates if necessary to compensation. Further requirements reserved. We reserve technical changes at the device in the context of the improvement of the performance characteristics and the advancement.

1.5 Copyright protection

The manual is to be kept in confidence. It is exclusively intended for persons employed at and with the device. The assignment of the manual to third party is inadmissible without written agreement of the manufacturer. With requirement please contact the manufacturer.

Note !

The content-wise specifications, texts, designs, pictures and other representations are copyrighted and are subject to further industrial property rights. Each abusive utilization is liable to prosecution.

Program Controller SE-707

8 Subject to technic al modifications

2 Safety

This section gives an overview of all important safety aspects for an optimal protection of the personnel as well as safe and trouble free operation of the device. Additionally the individual chapters contain concrete safety references, marked by symbols, for the prevention of direct dangers. Beyond those pictograms, signboards and markings are present at the device, which have to be kept in constantly readable condition.

2.1 Intended use

The industrial control exclusively serves for the control of machines and plants, which are build according to the applicable regulations and equipped with all necessary safety installations. The operational reliability is ensured only by the intended use of the device.

ATTENTION !

Each use of the device going beyond the intended use and/or different use is forbidden and is considered as not intended. In particular the use of the device for the control or as replacement of safeguarding equipment in the sense of the machine directive (98137 EG) is not permitted. Requirements of any kind against the manufacturer and/or its authorized persons because of damage on the basis of not intended use of the device are excluded. For all damages on the basis of not intended use the operator is responsible alone. Among the intended use also the correct adherence of the operating ranges as well as the installation-, operation- and cleaning instructions.

2.2 Electromagnetic compatibility (EMC)

Before installing an EMC planning is necessary, even though devices fulfil the EMC requirements. Disturbance sources (galvanic, inductive and capacitive coupling) as well as radiation coupling come to consideration thereby.

2.3 EMC safeguarding

The following requirements should be kept, in order to safeguard EMC:

• Inactive metal parts must have a correct and extensive grounding.

• Wires and devices have a correct shielding.

• Wiring and line run must be executed correctly.

• The electric equipment is grounded and has a uniform reference potential.

• Special applications need specific EMC measures.

Program Controller SE-707

Subject to technical modifica tions

2.4 Grounding of inactive metal parts

The influence of coupled interferences can be reduced, if all inactive metal parts (switch cabinet, switch cabinet door, mounting plates, top hat rails etc.) are connected extensive and low-impedance with each other. The uniform reference potential area results for control elements for this reason.

• In the range of bolted connections the insulating layer must be removed in case of painted eloxadized or isolated metal parts. It has to be cared for corrosion protection of junctions.

• Connection of all free moving groundable components (cabinet doors, separate mounting plates, etc.) by using short bonding straps to large surface areas.

• No use of aluminium parts if possible, because the oxidation of aluminium is inappropriate for grounding.

2.5 PE connection

Connect ground and PE connection (protective earth) centrally.

2.6 Unearthed operation

The relevant safety regulations and standards must receive attention in case of unearthed operation.

2.7 Responsibility of the operator

The device may be operated only in technically perfect and safe condition. Apart from the operational safety notes in this manual are to be considered and kept the generally valid safety regulations and regulations for the prevention of industrial accidents for the area of application of the device as well as the valid environmental regulations. The operator and the personnel authorized by him are responsible for the trouble free operation of the device as well as for clear definitions over the cognizance during installation, operation, maintenance and cleaning. The specifications of the manual must be complied completely and without restrictions! The operator must guarantee beyond that, that

• all further instructions and safety instructions are summarized in an operating instruction in accordance with work appliance use regulation, which result from the hazard judgement of the employments at the device.

• this manual is integrated into the plant documentation.

• maintenance and inspection intervals are to be kept.

• device, operating equipment and waste products resulting with the manufacturing are disposed environmentally

compatible and in agreement with legal regulations.

Program Controller SE-707

10 Subject to technic al modifications

2.8 Operating personal

The industrial control may be served only by authorized technical personnel. The service personnel must have been instructed particularly about arising dangers. As technical personnel is considered, who can judge the transferred work and recognize possible dangers due to his technical training, knowledge and experiences as well as knowledge of the relevant regulations.

ATTENTION !

This device may only be used for the applications described in the technical descriptions, and only in connection with devices or components from other manufacturers which have been approved or recommended by STANGE. This product can only function correctly and safely if it is transported, stored, set up, and installed correctly, and operated and maintained as recommended.

2.9 Maintenance

Battery

The storage battery serves for the backup of the real-time clock and the remanent PLC data. With complete charge, the storage battery has a holding time of approx. 8-10 weeks. In order to avoid data loss, it should be paid attention to the fact that the device is switched off not longer than this time. With completely empty storage battery a time of 48 hours operation is needed, until the storage battery has again its full capacity.

Transport

For the transport of the device is to be used excluding the original packaging.

2.10 Cleaning the front panel

The glass of the front panel is treated on the surface in order to permanently minimise light reflections and the adhesion of finger prints. A soft, dry cloth is adequate and provides good service for cleaning the front panel.

2.11 Repairs

Repairs at SE-707 may only be made by STANGE Elektronik GmbH. In this case please contact the technical support of STANGE Elektronik GmbH. For making changes at the device not described in this document, no liability is accepted.

Program Controller SE-707

Subject to technical modifica tions

2.12 Manufacturer-Address

Manufacturer:

STANGE Elektronik GmbH

Gutenbergstr. 3 51645 Gummersbach

Germany

Fon: +49 (0)2261 - 95790

Fax: +49 (0)2261 - 55212 E-Mail: info@stange-elektronik.de Homepage: www.stange-elektronik.com

2.13 Technical Support

Support:

Fon: +49 (0)2261 – 957939

Fax: +49 (0)2261 - 55212

E-mail: support@stange-elektronik.de

2.14 Disposal

STANGE units can be recycled. Send back the device delivered free to STANE Elektronik GmbH for disposal. Or contact a certified electronic waste disposal centre for environmentally acceptable recycling and disposal of your old devices.

Particularly to be considered is:

• The device contains a lithium storage battery.

• The device contains LED background lighting.

Materials:

Housing: Stainless steel Front frame: Aluminium Board: 1. quality Front glass: Float glass ESG (tempered safety glass)

Program Controller SE-707

12 Subject to technic al modifications

3 Transport, Packing and Storage

3.1 Transport inspection

Examine supply with receipt immediately for completeness and transport damages. Do not accept delivery or only under reservation with outwardly recognizable transport damage. Note the damage on transportation document/delivery note of the carrier. Start reclamation. Reclaim hidden damages immediately after recognizing (at the latest within 8 days (date of receipt)) in writing, because claims for damages can be made valid only within the valid complaint periods.

3.2 Packing

For the transport of the device is to be used excluding the original packaging.

3.3 Storage

Keep packages up to the assembly locked and considering of the environmental conditions for storage.

Program Controller SE-707

Subject to technical modifica tions

4 Technical data

4.1 Hardware characteristics

Display

Technology

TFT LCD 30.7 cm (12.1”)

Resolution

1280 x 800 pixels (WXGA)

Number of colours

16 Mil. colours

Backlight

LED Front

ESG glass 3 mm

Operation

Type

Capacitive Touch

Dimension

W x H x D

370 x 260 x 106 mm

Weight

approx. 3,7 kg

Protection class

Front

IP 65 (NEMA 12), according to EN 60529

Back

IP 20

Environmental condition

Climate operation

0 ... 45 °C, 10 ... 90 % relative humidity, non-condensing Climate storage

-20 ... 60 °C, 10 ... 90 % relative humidity, non-condensing

EMC interference resistance

EN 61000-6-2

Interference radiation

EN 61000-6-3

Power supply

Voltage

24 V DC (18 … 30 V)

Voltage drops

10 ms according EN 61000-6-2

Reverse voltage protection

Yes

Fuse

Solder fuse, 2 A slow-blow

Electrical isolation

Yes Current consumption

Typ. 500 mA at 24 VDC (for 2 min. after power-on 750 mA)

Power consumption

Typ. 20 W

Battery back-up

Battery type

Lithium battery

Data conservation

min. 8-10 weeks

Battery charge

Complete after approx. 48 hours operation

System time

Real-time clock (RTC)

Date/Time

Accuracy

50 ppm (max. 131 seconds deviation per month)

Time levelling

Manual or over network time server

Memory card

SD card

Data logger

Program Controller SE-707

14 Subject to technic al modifications

Interfaces

Alarm output

Semiconductor relay output, 24V AC/DC, 300 mA, contact type normally open contact, potential-free

Watchdog output

Semiconductor relay output, 24V AC/DC, 300 mA, normally closed contact, potential-free

CAN

CANopen fieldbus, 9-pole SubminD connector, electrically isolated

USB 1 and 2

USB connection (female) for external storage medium (USBMemory-Stick)

Ethernet connector

Ethernet 10/100 Mbit/s, RJ45 female connector

Profibus-DP (optional !)

Profibus-DP Slave,

optional interface module,

9-pole SubminD connector, electrically isolated

Processor core

CPU

Freescale™ i.MX 6 ARM

Random access memory

1 GB DRAM

Memory for mains failure safe data (PLC retain memory)

1 MB SRAM, battery backed

Program Controller SE-707

Subject to technical modifica tions

4.2 Software specifications

Operating system

Windows Embedded Compact 7

PLC PLC with 3200 statements, 128 timers, programmable in STL

Functions

Controller

Up to 20 control zones (depending on stage of extension

)

Programmer

Programmer function with up to 30 set values and 64 control tracks (depending on stage of extension)

Recipe management

Management of up to 99 recipes, Import/Export possibility over USB Memory-Stick or STANGE ECS control system

Alarms

Alarm processing with up to 200 alarms and alarm history (depending on stage of extension)

Data logger (optional!)

Up to 32 data channels (depending on stage of extension)

Operation and

visualization

- Ready-made graphical user interface installation possibility of

customer-specific screen pages and/or unit diagrams (depending on stage of extension

)

- Administration of 8 operating levels (user profiles)

- Online language switching with Unicode language support

(Russian, Chinese etc.) (depending on stage of extension)

Control system

ECS

SE-707 are designed for STANGE ECS control system connection

"Open" control system interface

In the system the PLC program has priority over the

visualization. Delays in the visualization may occur

during file transfers (such

as project downloads, FTP, WEB servers), or during

communication with the development system

(e.g. PLC

debugging) as the visualization has the lower priority.

The SD™ storage media (industrial grade) used by STANGE

Elektronik are suitable for the cyclic data recording. Only use the storage media enclosed to the device.

No formatting of the storage media (loss of the boot sector)!

Program Controller SE-707

16 Subject to technic al modifications

4.3 Function basic data

Function

SE-707/Ext

SE-707/Basic

General

Instrument name

SE-707

Instrument code

702001

702000

Instrument code MODB US

Number of function units (Unit’s)

Operating dialog languages

Value descriptions (SV, AV etc.)

24 characters

Dimension text

10 characters

Number range in case of several values

-9.99999e15 .. +9.99999e15

User administration

Number of users total

Maximum number of logged in users at the same time

User prof ile

15 characters

Password, maximum length

40 characters

User name

40 characters

Comment field

1024 characters

I/O’s

Digital inputs

200

Digital outputs

200

Number of actual values

Number of average value per actual value

Number of correction point per actual value

Free linearization, pair of values

Number of analogue values

Maximum CAN node number

Several individual functions

Number of set values

Number of digital tracks

Alarms, external

200

Alarms, internal (but only partly used!)

Alarm history, number of entries

300

150

Alarm text length

100 characters

Limit values

Tolerances

Formula

Formula term

Constants

Analogue variables

Number of Modbus data words

200

Variables string length

32 characters

Analogue value multiplexer

BCD/BIN decoder

Program Controller SE-707

Subject to technical modifica tions

Controller

Number of control zones

PID sets per control zone

Controller types

2P heating, 2P cooling, 2P-PID heating,

2P-PID heating, PID heating, PID cooling,

PID / PID, PID / 2P, PID / 2P-PID, 2P-PID /

PID, 2P-PID / 2P 2P-PID / 2P-PID, 2P /

PID, 2P / 2P-PID, 2P / 2P, 3 point step

Programmer

Number of time axis

Program name length

Set values

Digital tracks

Process steps

Program segments (inclusive start segment)

201

Maximum segment time

999:59:59

Maximum program time

1 year

Loops

Loop segments

1000000

Max. number of repetitions

9999

Program archive, number of programs

250

Program number range

1..9999

Program graphics, number of pins set value

6 6 Program graphics, set value pages

Program graphics, number of pins digital tracks

Program graphics, digital tracks pages

PLC

PLC instructions

3200

Digital input variables

800

Digital output variables

800

PLC function inputs

1146

PLC function outputs

1615

Flag, not zero voltage safe

256

Flag, zero voltage safe

256

Comment text length (only monolingual!)

50 characters

Data Logger (option)

Number of data loggers

Number of log values

Number of header data

20 Maximum log data set number

100000

Maximum alarm event number

10000

10000 File number log data directory

200

Number of columns log data archive

3 3 Pixel width archive display

380

Number of pens graphic display

Number of pen groups

Further Functions

Plant picture

Yes, option

Screensaver

Yes

C-level formula

2, option

1, option

Humidity calculation formula

Fieldbus interface „netJACK“, Profinet IO DEVICE

Yes, option

Fieldbus interface „netJACK“, Profibus-DP Slave

Yes, option

Program Controller SE-707

18 Subject to technic al modifications

5 Installation of the industrial control

5.1 Guidelines for the installation of the SE-707

Separate the SE-707 device from heat, high voltage, and electrical noise

As a general rule for laying out the devices of your system, always separate the devices that generate high voltage and high electrical noise from the low-voltage, logic-type devices such as the SE-707. When configuring the layout of the SE-707 inside your panel, consider the heat-generating devices and locate the electronictype devices in the cooler areas of your cabinet. Operating any electronic device in a high-temperature environment will reduce the product life. Consider also the routing of the wiring for the devices in the panel. Avoid placing low voltage signal wires and communications cables in the same tray with AC power wiring and high-energy, rapidly-switched DC wiring.

5.2 General mounting instructions

All SE-707 devices are mounted from the front, i.e. in a control panel. They are fastened from the rear with the supplied fixing frame and 2 securing nuts.

All SE-707 devices can be operated up to a maximum ambient temperature of 45°C. The ambient temperature stated applies to the area in the direct vicinity of the lower connectors, if the device is mounted vertically with unimpeded air convection and a maximum operating height of 2000 m above sea level. The cooling slots must always be free in order to ensure the proper cooling of the system. The device can be mounted in an enclosure if the ambient temperature is taken into consideration. Provide a wall clearance of at least 50 mm on all sides of the housing, so that sufficient air circulation is ensured. A minimum clearance of 75 mm from active elements such as load current supply, transformers etc. must be ensured.

Avoid the exposure of the flat screen to direct sunlight. The radiation from the sun (UV component) reduces the lifespan of the LCD display.

ATTENTION !

The following must be ensured in order to prevent the device from overheating during operation:

- The cooling slots must always be free in order to ensure the proper cooling of the system.

- Avoid the exposure of the flat screen to direct sunlight.

- The mounting angle must not exceed ± 35° from the vertical

If these conditions cannot be met, the mounting of an external fan is recommended.

Program Controller SE-707

Subject to technical modifica tions

5.3 Installation dimension

Installation dimension SE-707:

The device requires a mounting cut-out of B x H: 354 x 238 mm +/-0,5mm

The thickness of the front panel may not exceed 7 mm.

For better sealing: Use mounting frame rearwards.

196,6

312,0

346,0

354,0

229,8

238,0

Program Controller SE-707

20 Subject to technic al modifications

5.4 Installation depth

Installation depth SE-707:

The Installation depth for the SE-707: 99.2 mm.

Length of the mounting clips: 65 mm behind the mounting plate

Program Controller SE-707

Subject to technical modifica tions

5.5 Front panel installation

Front panel installation SE-707:

A rectangular aperture is necessary for device installation in control panels and cabinets, etc.

- Push the device into the aperture from the front side.

- Attach the delivered mounting frame on the back side.

- Place one of the enclosed clamps from the back on each side until the stroke is reached; the recess in the metal plate of the clamp grips to a nipple on the side of the housing.

- Turn the screw clockwise; the device is pulled backwards and secured.

Installation diagram

Holding clamps

354 mm

238 mm

Mounting frame

Minimum distance

for side by side

mounted devices:

25 mm

Control panel or

cabinet

Nipple

Note The mounting frame is only required if the function of the sealing is

needed.

Program Controller SE-707

22 Subject to technic al modifications

6 Start-up

6.1 Guidelines for Grounding and Wiring

Proper grounding and wiring of all electrical equipment is important to help ensure the optimum operation of your system and to provide additional electrical noise protection for your application and the SE-707.

Requirements:

Before you ground or install wiring to any electrical device, ensure that the power to that equipment has been turned off. Ensure that the power to any related equipment has been turned off. Ensure that you follow all applicable electrical codes when wiring the SE-707 and related equipment. Install and operate all equipment according to all applicable national and local standards. Contact your local authorities to determine which codes and standards apply to your specific case.

Warning !

Attempts to install or wire the SE-707 or related equipment with power applied could cause electric shock or faulty operation of equipment. Failure to disable all power to the SE-707 and related equipment during installation or removal procedures could result in death or serious injury to personnel, and/or damage to equipment. Always follow appropriate safety precautions and ensure that power to the SE-707 is disabled before attempting to install or remove the SE-707 or related equipment.

Always take safety into consideration as you design the grounding and wiring of your SE-707 system. Electronic control devices, such as the SE-707, can fail and can cause unexpected operation of the equipment that is being controlled or monitored. For this reason, you should implement safeguards that are independent of the SE-707 to protect against possible personal injury or equipment damage.

Warning !

Control devices can fail in an unsafe condition, resulting in unexpected operation of controlled equipment. Such unexpected operations could result in death or serious injury to personnel, and/or damage to equipment. Use an emergency stop function, electromechanical overrides, or other redundant safeguards that are independent of the SE-707.

Program Controller SE-707

Subject to technical modifica tions

6.2 Overview of the connections

No.

Element

24 V DC power supply (+24V/PE/GND)

Alarm connector (A1,A2) for Watchdog and alarm output

CAN-connector 9 pol. Sub-D

USB 1 and 2

Ethernet RJ45

Option slot

6 1 4 5 2

Program Controller SE-707

24 Subject to technic al modifications

6.2.1 Function of the LED's at the back of the device

On the back of the device 4 LED's are located with the function described in the following:

LED4 LED3 LED2 LED1

LED 1: PLC

This LED gives information about the condition of the internal PLC:

- LED off: This is the condition during switching on the device until the normal device function is running

- LED flashes green: Device function running, PLC in the condition “RUN” (turn-switch position 0!)

- LED flashes yellow: The PLC is in the condition “STOP” (turn-switch position 1)

- LED flashes red: The PLC is in the condition “RESET” (turn-switch position 2)

- LED flashes red with 1 Hz: The PLC is in the condition “MEMORY RESET” (turn-switch position 3)

LED 2: CAN

This LED gives information about the condition of CANopen field bus function:

- LED flashes green: The field bus is running, all CAN slaves are online and no CAN slave configuration error is available!

- LED flashes red: CAN slaves not all online or CAN slave configuration error

- LED flashes red with 2 Hz: BusOff-Error

- LED off: CAN interface inactive, PLC is in condition „RESET“ (turn-switch position 2 or 3)

LED 3: Alarm

This LED gives information about possibly acknowledged alarms:

- LED off: No error or alarm processing inactive (PLC not running, turn-switch not in position 0)

- LED flashes red with 1 Hz: At least one new alarm is available

- LED flashes red: Only acknowledged alarms are available

LED 4: Watchdog

This LED gives information about the condition of the Watchdog:

- LED off: No error or device off

- LED flashes red: The Watchdog has triggered, a serious problem is available.

Program Controller SE-707

Subject to technical modifica tions

6.2.2 Turn-switch for PLC operating mode selection

A turn-switch for PLC operating mode selection of the internal PLC is located on the on the back of the device. The turn-switch has positions from 0 to 9, only the first 4 positions are assigned:

Position 0: PLC takes “RUN” condition Position 1: The PLC goes to “STOP”; Position 2: The PLC makes a “RESET”; Position 3: The PLC makes a “Memory-RESET”;

Positions 4 to 9 are not defined and should not be used!

ATTENTION!

The turn-switch should always remain in position 0! All other positions have important effects to the operation and also possibly on the safety of the plant and might only be used by experienced personnel of the plant manufacturer!

The turn-switch may only be turned very slow from one position to another. If the switch is turned too fast, then a

condition may be jumped over or not be recognized.

6.2.3 System Watchdog

6.2.3.1 General

The SE-707 device hardware has a hardware watchdog with an output as potential-free semi-conductor relay output lead through at a device connector.

If the Watchdog output is really evaluated depends on the discretion of the plant manufacturer!

6.2.3.2 Mode of operation

The “Good” state of the Watchdog output is a closed contact. If the device is turned off or the Watchdog drops-out, then the relay contact opens.

The contact of the Watchdog relay is typically used in an emergency stop chain. The Watchdog contact can alternatively be used for the triggering of an alarm light, however the connecting signal must be inverted with the help of a coupling relay (break contact  make-contact).

If the device Watchdog releases, a serious problem is existent, a normal operation of the plant is not given.

The Watchdog does not directly effect on the device, i.e., the control runs forward as far as it is possible.

If the Watchdog is dropped-out one-time, this state can only be removed by a hardware reset (i.e., power on/off).

Program Controller SE-707

26 Subject to technic al modifications

With the Watchdog is monitored whether the PLC works correct i.e.:

1. It is monitored whether the PLC run time system runs.

2. It is monitored whether the PLC was stopped because of an error (division by zero, ... etc.).

3. It is monitored whether the PLC was stopped because of a software Watchdog overflow.

Please note: The Watchdog contact does not open if the PLC was brought to the “Stop” state with the turn-switch at the

device back-side or with the programming system!

The state of the Watchdog relay is represented from LED 4 on the device back-side:

LED 4 off: Device free from tension or Watchdog relay contact closed LED 4 on: The Watchdog relay contact is opened, i.e., a serious problem is given

6.2.3.3 System logger entry

A system logger entry is generated if the watchdog triggers off. This entry can be read off together with other system events by manufacturer´s support and give helpful notes in case of device repair.

Further system events are for example: device switching on and off, turning the turn-switch on the device rear side, etc.

Note: If a hardware defect is really existent it is not sure that such a system event entry could really be written to the file!

6.2.4 The alarm relay

6.2.4.1 General

At the back side of the SE-707 devices an alarm relay is lead through (floating semi-conductor relay output, make-contact).

If the alarm output is really evaluated in the plant, depends on the discretion of the plant manufacturer!

6.2.4.2 Mode of operation

The “good” state of the alarm relay is an opened contact.

For each single configured alarm can be freely determined in the alarm processing of the SE-707, whether there should be an influence on the alarm relay in case of alarm, or not. Only internal device alarms with alarm numbers >200 have influence on the alarm relay.

The alarm contact remains closed until no alarm is available with selected alarm relay activation, i.e. all these alarms must be acknowledged and gone.

The turn-switch on the device rear side must be in position “RUN” so that the alarm contact displays correct. In all other positions the alarm contact is opened.

Program Controller SE-707

Subject to technical modifica tions

6.3 Mounting / dismounting the SD card

The mounting and/or dismounting of the SD™ medium is possible like follows:

• Press in the SD card slightly with a suitable object (e.g. a flat screwdriver) up to the stop. Afterwards pressing can be stopped and the SD card is removed (SD card: large opening on the left side of the device).

• When mounting a SD medium it must be inserted carefully and with the right direction into the opening and be pressed as far as it will go with above mentioned screwdriver. The card locks if the tool pressure is taken away. Take care for the correct orientation of the medium. The contact area is located to the device rear panel!

Attention: Electrostatic discharges may destroy electronic

components! You must wear a grounded bracelet, or, if this is not practicable,

at least care for a potential equalization by touching a grounded

metal part like e.g. the device housing, if you work with the data storage medium.

The SD™ medium must be kept in an antistatic box.

SD card slot

Press in the SD card

up to the stop

Program Controller SE-707

28 Subject to technic al modifications

6.4 Connecting the power supply

The SE-707 device belongs to protection class 3. The system power supply must be provided with a 24VDC SELV voltage (safety extra-low voltage). The internal voltage conditioning unit is equipped with a galvanic isolation. The PE connection is directly connected to the housing potential. The device is protected with a 2AT soldered-in fuse. A reverse polarity protective device is used to protect the device in the event of reversed poles. Operation, however, is only possible if the connection was made correctly. Connections for the SE-707 must comply with specific, local regulations.

The connection must be made as follows:

1) The cross-section of the power supply cable must be at least 0.75 mm² and a maximum of 2.5 mm².

2) A flexible lead or wire can be used for the connection, whereby the end should be equipped with a cable end sleeve.

3) The current consumption must be taken into account when implementing the power supply. The functional earth is not compulsory for operation. The PE connection is directly connected to the housing potential

The plug connector (socket connector with screw terminals) is supplied with the device for connection.

Connector assignment

Designation

Function

+24 V DC +24 V DC power supply

PE Functional ground

GND 0 V power supply

+24VDC PE GND

(plug con nector: P hönix MC 1.5/3-STF-5.08

Phönix Art. Nr. 1847369)

Program Controller SE-707

Subject to technical modifica tions

6.5 Packaging the CAN cable with shield connection

The preparation of the data and signal cables is an important factor for the electromagnetic compatibility (EMC) of this SE-707, both in terms of interference immunity and emission.

The RS232 interface and CAN interface are connected via D sub miniature plug connectors in accordance with DIN 41652. Only use metal or metallised connector casings with a cable clamp for strain relief fastened or clamped on the connector. The clamping of the cable shield ensures an optimum contact area and a low impedance connection with the connector casing of the SE-707 program controller.

The following procedure is recommended for making the low-impedance connection for the cable shield:

1. Strip the cable.

2. Shorten the exposed shield braid by approx. 3 cm.

3. Turn back the braid over the cable sheath.

4. Use a heat shrinkable tubing or rubber grommet to cover the exposed cable sheath with the folded back shield braid

so that 5 to 8 mm of exposed cable shield is left at the sheath end and is cleanly covered at the back.

5. Fit the connector

6. The cable is then fastened at the exposed shield braid and the cable sheath below it directly underneath the cable

clamp strap of the connector casing.

ATTENTION: When using plastic plugs, with which the strain relief is not connected with the plug earth

connection, the screen network must be soldered on directly at the plug earth connection.

Connection SE DSUB 9pol.

Socket

6 shield 4

5 220 Ohm terminal resistance is active in the SE-707 via bridge

Plug housing put shield on plug housings

Line: Execution: twisted in pairs with common shield. Shield presented on one side of the unit. (e.g.: HELUKABEL “Li-2YCY” (2x2x0.22 / Order.-No.: 21111))

Connection CAN – Base or SIOS

DSUB 9pol.

Socket

2 CAN -Low

7 CAN-High

Plug housing

Line:

twisted in pairs

Program Controller SE-707

30 Subject to technic al modifications

Connection work should be carried out with special care in order to ensure

trouble-free operation.

The EMC values stated in the technical data can only be guaranteed if the

cables are prepared according to the following specifications.

6.6 Connecting the programming interface RJ45

The programming is carried out via the standard Ethernet interface (RJ45). The connection to the programming PC is implemented using a standard Ethernet cable (1:1) via a hub or directly using a crosslink cable. The cables are also available as an accessory.

Before the device is connected to the Ethernet network, the IP address of the device and the programming PC must be set.

IP addresses can be obtained from your system or network administrator. IP addresses must be uniquely defined in an

Ethernet net

work. The IP address of all networks and of the

programming PC must be in the same subnet work (e.g.

192.168.0.xxx).

Connector assignment:

RJ45

connector

Pin-No.

Signal

Description

1 TXD- 2 TXD+ 3 RXD+

4 -

5 - 6 RXD-

Socket, 8pole

RJ45

Cables connected to the programming interface must be laid separately from the low-voltage cables.

1 2 3 4 5 6 7 8

Program Controller SE-707

Subject to technical modifica tions

6.7 Connection CAN

The communication interface is defined in accordance with the CiA CAN Specification V2.0 part B. The fully-integrated CAN unit supports the sending and receiving of frames with an 11-bit identifier. The type of configuration selected depends on the software protocol. The baud rate can be selected in a wide range, and only the standard CiA baud rates are implemented (recommended 125kBaud max.). The SE-707 is the master on the CAN bus.

Connector

Pin-No.

Signal

Description

CAN LOW

Negative

data

signal

CAN HIGH

Positive data signal

9pol

SubD

Case

Cable shield

The CAN interface is isolated.

The max. Baud rate is 500kBit/s.

Recommended setting: 125kBit/s

The CAN terminating resistor is realized internally and a part of the device, but must however be activated over a bridge from 4 to 5.

There is no power supply lead to the CAN

connector for external

devices.

Program Controller SE-707

32 Subject to technic al modifications

Wiring instructions

The stations on the bus system are connected via fieldbus lines complying with ISO 11898. The cables must accordingly have the following electrical characteristics:

Parameter

Abbreviation

Unit

Value

Note

min.

nom.

max.

Impedance

Z Ω 108

120

132

Measured betwee n two signal lines

Specific

resistance

mΩ/m 70 For the receiver module,

the differential voltage on the bus cable depends on cable resistance between

it and t he sender

Cable delay

ns/m 5 The minimum delay

between tw

o points on the bus is 0. The maximum delay is determined by the bit

timing and the delays of the sender and receiver

circuits

The figure shows the minimum wiring with shielding between two bus stations with the Sub-D connector as an example. A bus terminating resistor (220 Ohm between Pin 2 and Pin 7) must be connected at the beginning and the end of each CAN bus. Do not swap around the two signal wires!

For a detailed representation see chapter “Packaging the CAN

cable with shield connection”

Baud rate and cable lengths

Baud rate

Max. length

20 kBaud

1600m

50 kBaud

800m

100 kBaud

400m

125 kBaud

320m

250 kBaud

160m

500 kBaud

80m

Protective ground

Shield

Interface 1 Interface 2

Shield

Inside: twisted pair cable Station

Station n

Bus terminating r esistor

Program Controller SE-707

Subject to technical modifica tions

6.8 Connection of the alarm socket

An external signalling of internal collective alarms and the watchdog is possible via alarm connector.

Alarm Power

+ 24V PE GND

Technical data of the alarm relays:

Type:

semiconductor relay

Voltage:

24 V AC/DC max.

Current:

300 mA max.

On-resistance:

4 Ohm max.

Alarm connector: Wago multipole connector Art.-No. 733-106, maximum cross section: 0,5mm²

Function Watchdog and Alarm at SE-707:

Watchdog

No voltage

Yes

Alarm 1 - contact:

Open

Closed

Open

Internal alarm

No voltage

Yes

Alarm 2 - contact:

Open

Closed

→ Overview of the connections: See chapter 6.2

6.9 Connection of the PROFIBUS-DP-Slave interface (Option)

Please ensure that termination resistors are available at both ends of the cable. If special PROFIBUS connectors are being used, these resistors are often found inside the connector and must be switched on. For baud rates above 1.5 MBaud use only special connectors, which also include additional inductance. It is not permitted to have T-stubs on PROFIBUS high baud rates. Use only a special cable which is approved for PROFIBUS DP. Make a solid connection from the cable shield to ground at every device and make sure that there is no potential difference between the grounds at the devices.

Alarm 1: Watchdog

(break contact)

Alarm 2: System alarm

(closer)

Not used

Program Controller SE-707

34 Subject to technic al modifications

If your device or your card is linked with only one other device on the bus, both devices must be connected to the ends of the bus line. The reason is that these devices must deliver the supply voltage for the termination resistors. If three or more devices are connected to the bus, the Master device can be connected at any desired position.

Figure: PROFIBUS Network

Up to 32 PROFIBUS devices can be connected to one bus segment. If several bus segments are linked to each other with repeaters, there can be up to 127 devices on the network at maximum.

The maximum permissible cable length of a PROFIBUS segment depends on the baud rate used, see the following table.

Baud rate in kBit/s

Max. distance

9,6

1.200 m

19,2

1.200 m

93,75

1.200 m

187,5

1.200 m

500

400 m

1.500

200 m

3.000

100 m

6.000

100 m

12.000

100 m

Table: PROFIBUS Segment length in dependence of the baud rate

Only PROFIBUS certified cable, preferably the cable type A, should be used. The following table contains the most important electrical data concerning PROFIBUS certified cable:

Parameter

Value

Impendence

150 Ω ± 15 Ω

Capacity per units length

< 30 pF/m Loop resistance

110 Ω/km

Wire gauge

0,64 mm

Table: Characteristics of PROFIBUS certified Cable

Program Controller SE-707

Subject to technical modifica tions

The following picture shows the pinning of the PROFIBUS interface of the netJACK communication module:

Figure: Pinning PROFIBUS DP interface (D-Sub-female connector, 9-pole)

Signal

Description

RxD/TxD-P

Receive-/Send data-P (Line B at plug)

DGND

Data reference potential

Power supply (positive)

RxD/TxD-N

Receive-/Send data--N (Line A at plug)

Table: Pinning PROFIBUS DP interface

Note:

The PROFIBUS interface is a potential free RS-485 interface according to PROFIBUS Standard EN 50170. For the hardware connection no 90° or connectors with inclined outlet can be used. Connectors with axial cable outlet need more space under the device.

Front view of netJACK with PROFIBUS DP

System LED:

The subsequent table describes the meaning of the System LED of the system and the Profibus LED communication module.

LED

Color

State

Meaning

SYS

Duo LED yellow/green

Green

Operating system is running.

Green / yellow

Blinking

Second stage bootloader is waiting for firmware.

Yellow

Bootloader netX (= romloader) is waiting for second stage bootloader.

Off

Power supply for the device is missing or hardware defect.

Table: System status LED states

Program Controller SE-707

36 Subject to technic al modifications

LED

Color

State

Meaning

COM

Duo LED red/green

Green

Communication to all Slaves is established.

Green

Blinking (5 Hz)

PROFIBUS is configured, but the bus communication is not yet released from the application.

Green

Flashing, acyclic

No configuration or faulty configuration. Red

Blinking (5 Hz)

Communication to at least one Slave is disconnected.

Red

Communication to all Slaves is disconnected or another serious

error has occurred.

Redundant Mode: The active Master was not found.

Off

Device is not switched on or supply voltage is missing.

Table: LED states for the PROFIBUS DP Master protocol

LEDs states

Definition

Blinking (5 Hz)

The indicator turns on and off with a frequency of 5 Hz: “on” for 100 ms, followed by “off” for 100 ms.

Flashing, acyclic

The indicator turns on and off in irregular intervals.

Table: LED state definitions for the PROFIBUS DP Master protocol

Program Controller SE-707

Subject to technical modifica tions

6.10 Connection of the PROFINET IO Device (Slave) interface (Option)

The following picture shows the pinning of the Real-Time Ethernet interface of the communication module.

Figure: Pinning of Ethernet connectors

Signal

Description

TX +

Transmit Data +

TX –

Transmit Data –

RX +

Receive Data +

TERM

Bob Smith Termination

TERM

RX –

Receive Data –

TERM

Bob Smith Termination

TERM

Table: Ethernet interface channel 0 and channel 1 pin assignments

Note Auto-crossover function is supported by the netJACK modules.

Program Controller SE-707

38 Subject to technic al modifications

Front view PROFINET IO

System LED:

The following tables describe the meaning of the system and PROFINET IO Device (Slave) LEDs of the communication module.

LED

Color

State

Meaning

SYS

Duo LED yellow/green

Green

Operating system is running.

Green/Yellow

Blinking

Second stage bootloader is waiting for firmware.

Yellow

Bootloader netX (= romloader) is waiting for second stage bootloader.

Off

Power supply for the device is missing or hardware defect.

Table: System status LED states

LED

Color

State

Meaning

SF (System Failure)

Duo-LED rot/gr een

Off

No error

Red

Flashing (1 Hz, 3 s)

DCP signal service is initiated via the bus.

Red

Watchdog timeout; channel, generic or extended diagnosis present; system error

BF (Bus Failure)

Duo LED red/green

Off

No error

Red

Flashing (2 Hz)

No data exchange

Red

No configuration; or low speed physical link; or no physical link

LINK

LED green

Green

The device is linked to the Ethernet.

Off

The device has no link to the Ethernet.

RX/TX

LED yellow

Yellow

Flickering (load dependent)

The device sends/receives Ethernet frames. Off

Off

The device does not send/receive Ethernet frames.

Table: LED states for the PROFINET IO-Device protocol

LED state

Definition

Flashing (1 Hz, 3 s)

The indicator turns on and off for 3 seconds with a frequency of 1 Hz: “on” for 500 ms, followed by “off” for 500 ms.

Flashing (2 Hz)

Di The indicator turns on and off with a frequency of 2 Hz: “on” for 250 ms, followed by “off” for 250 ms.

Flickering (load

dependent)

The indicator turns on and off with a frequency of approximately 10 Hz to indicate high Ethernet activity: "on" for approximately 50 ms, followed by "off" for 50 ms. The indicator turns on and off in irregular intervals to indicate low Ethernet activity.

Table: LED state definitions for the PROFINET IO-Device protocol

Program Controller SE-707

Subject to technical modifica tions

6.11 Connection of a PC with the SE-707

6.11.1 Cabling

The communication from the PC to the control takes place ideally over Ethernet and TCP/IP protocol. With a direct connection, without Ethernet-Hub or Switch, a crossed "Crossover" cable is to be used. Control-laterally a standardized RJ45

socket is attached.

crossed RJ45 TwistedPair cable

If the Ethernet connection is made over an Ethernet-Hub and/or a Switch, the connection is to be made by normal (not crossed) cables from the Hub to the programmer as well as to the programming PC.

not crossed RJ45 TwistedPair cable

6.12 Settings of the PC for Ethernet communication

6.12.1 Separation of automation network and company/office network

Company/office nets typically consist of computers that have usually also direct access to the Internet. A separation of automation net and company/office net is urgently advised. Only in this way is ensured that the connection of automation devices among each other and/or to the control system computer is not impaired by disturbances in the company/office net, e.g. by computer viruses, network attacks from the outside, defective office PC's or by strong network capacity utilization.

The 6xx devices should be provided necessarily with a separate network strand (separate subnet) and be attached over its own network interface card to the control system PC. If desired the control system PC can be integrated over a second network interface card to the company/office net.

Program Controller SE-707

40 Subject to technic al modifications

6.12.2 Length of the network line (segment length)

The network line to the next Hub/Switch may not be longer than 75 to 100 m!

6.12.3 Requirements

Based on the fact that the following conditions are given...

• a network board is available and correctly inserted in the system

• the physical connection (network cable) with a network board with RJ45 connection is displayed by the appropriate

LED

• the communication with other systems with appropriate protocols, e.g.: Windows Peer to Peer, is possible

... describes this chapter how the IP address is adapted exemplarily at the operating system WIN 7.

6.12.4 Settings Windows 7/10

The net-referred settings can be adapted like follows:

Windows: <Start> … <Control Panel> … <Network and Sharing Center> Network and Sharing Center: <Change adapter settings>

In this window all active connections are displayed (e.g. in case of several network boards).

By clicking the LAN connection and select <Properties> or via <File> <Properties> the window with the LAN connection properties is opened.

In the window <Local Area Connection Properties> the item <Internet Protocol Version 4 (TCP/IPv4)> must be selected by double click.

Program Controller SE-707

Subject to technical modifica tions

Now the window with the <Internet Protocol Version 4 (TCP/IPv4) Properties> appears.

Here a reasonable value must be entered at <IP-Address> and <Subnet mask>.

Example for an IP address: 192.168.0.58 Example for a subnet mask: 255.255.0.0

Windows 7/10 takes over changes without a restart!

6.12.5 Settings of the IP-address in the device

By the delivered visualization application

With the delivery of a SE-707 control, a visualization application is installed, which permits to adjust the IP-address.

How the address has to be entered is explained in chapter

→ Host Interface.

After the input of the IP-address, the device has to be switched off and on again, so that the changed address is activated.

Program Controller SE-707

42 Subject to technic al modifications

7 Operation

7.1 Start-up behaviour

The SE-707 carries out a system test after power on. The PLC does not switch to Run or Stop until no hardware errors have been found. The system test includes the following:

• Memory test

• Flash disk test

7.2 Shutdown behaviour

Voltage dips of <= 10ms at 24V are bridged by the power supply unit. Longer voltage dips will cause the PLC to be reset automatically.

ATTENTION !

Writing data to the CompactFlash™ during a power supply

failure will cause data loss! The ECS-EPAM visualization

software therefore makes a copy

of the file in the directory C:\

BACKUP before every write

operation. These files are restored if necessary at the start.

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7.3 Start-up behaviour / starting

After switching on the tension, the user program is loaded from the CompactFlash™ into the RAM and the PLC is started.

Procedure:

Power on

PLC-

Programm

present

Battery

o.k.

Reset-cold

Start (PLC.INI)

PLC- Status:

„Run“

PLC- Status:

„Stop“

PLC- Status:

„System Fault“

PLC-Status:

„Power on“

Startup=WARM

(Default)

Startup=STOP

Hardware-

o.k.

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44 Subject to technic al modifications

8 Operating dialogue of the control software

The operating dialogue of the control software is divided into three ranges:

Configuration: Here the pre-settings of the operating parameters are made.

Program: Here the programs (recipes) are created and edited.

Operation: Here operating functions for the plant are made available.

The sidebar on the right and left screen side offers further menu items. The right sidebar allows calling additional functions and on the left sidebar is changed to other pages.

Note: The unit operation depends on the configuration of the respective unit(s) and values. Therefore the layout of the display can deviate. This example shows however the basic operation of the SE-707 devices.

8.1 Operation

Warning

If you do changes in OPERATING mode, the changes immediately affect process operation. Changing the program in OPERATING mode can result in unexpected system operation that can cause death or serious injury to personnel, and/or damage to equipment. Only authorized personnel who understand the effects of OPERATING mode edits on system operation should perform an OPERATING mode edit.

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8.1.1 Start screen

The device starts with the operation overview screen after switching on.

At first you have to log on by operating the “LogIn” button. Login access data for the first device start for the administrator are: User: administrator, Password: Stange .Replace the default password by your own password!

Further information in the following chapter:

→ User Administration.

Start screen LogIn access data input

All necessary functions for plant operation are displayed on the operation overview screen for selection. By selecting the requested function the menu changes to the corresponding part of the program.

8.1.2 Programmer

The data of the actual (i.e. loaded to the operating memory) program is displayed on the programmer screen (here first the tabular representation; Graphic presentation with the program curve is considered in the next chapter).

The following parameters are displayed in the overview:

- Set value number / digital track number

- Set value designation / digital track designation

- State (increasing, constant, decreasing, manual, auto, error)

- Actual (value and/or “On” and “Off”)

- Dimension

The “Error” state may result for digital tracks (normally in connection with a manual operation of tracks). In this condition the appropriate track wants to switch on, but is prevented by a locking against another track, already switched on. Track locking is defined in the configuration.

Control functions (right sidebar): Start Program start from the beginning (from state RESET or END); Continuation of the program (from state HOLD)

→ Program start with data logger

Hold Program hold (from state RUN) Reset Cancel program and (re-)set to standard values Manual Switching to manual operation of the actual marked value Auto Switching to automatic operation of the actual marked value Jump Jump in the program

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46 Subject to technic al modifications

8.1.3 Manual operation for set value and tracks (”Manual”)

Set values and digital tracks can – after selecting and operating the “Manual” button – be manipulated by the operator even during running program.

Set values are directly overwritten via input window. Digital tracks can be set to active ( “On” ) or inactive ( “Off” ) and

remain this condition as long as they are reset to their preprogrammed state.

ATTENTION! Manual set values and tracks are reset to pre-programmed values in case of:

- Operating the “Auto” button or a “Auto” instruction of a control system

- Loading a new programmer into the operating memory (can be blocked in the configuration)

NOTE:

Track interlocks specified at configuration are also considered in manual operation.

8.1.4 Program curve

The program curve consists of set value curve (upper graph) and track view (bottom graph). Further set values and/or tracks can be displayed by operating the corresponding button.

Left next to the set value curve and the track view is displayed which line colour corresponds to which value. The actual value of the set value and the unit are displayed. The actual condition of the tracks is represented by the symbols “-“ for active (On) and “/” for inactive (Off).

Control functions (right sidebar): Start Program start from the beginning (from RESET or END state);

continuation of programs (from HOLD state) → Program start with data logger

Hold The program is stopped Reset Cancel program and (re-)set to standard values Set values + Further set values are displayed Track+ Further tracks are displayed Jump Jump in program

The left value scale can be adapted to the respective set value by touching the scale.

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8.1.5 Program jump

Options for program jump are displayed by operating the “Jump” button.

Jump time Jump to segment time Jump set value Jump to set value Jump program time Jump to program time Jump segment +1 Jump to the next segment End Jump to program end Controlling Call of the control functions

Inputs which exceed the total segment time are not accepted in case of jump to segment time. The inputted time value is balanced from segment start and the jump is executed at once. The screen automatically switches to set value curve 1, the new segment remaining time is displayed. In case of HOLD state before the jump it is kept even afterwards; in all other cases the program runs after jump execution (RUN).

NOTE:

Program loops are not ignored! Special attention is to be paid for programs with loops for “Jump Segment Time” and “Jump Set Value” which should be entered with segment number. The same input of a jump may result in different targets within the program with loops depending on actual position in program (at the beginning in reset state, right in the middle in any segment, at the end of the program, …)! A jump to a segment within a program loop will cause the executing of the complete loop.

8.1.6 Automatic Program Start

A start time can be entered in the RESET state of the programmer on the program curve page and on the page with the program table via right sidebar button.

The actual loaded program in the operating memory is automatically started exactly at the entered time (date, time) (as if the “Start” button would be pressed).

Date and start time are displayed left next to the OPERATION writing in inverted representation if an automatic start is programmed.

An entered start time is deleted if:

• the „Start off“ button is operated,

• the program is started in other way,

• or a program is loaded from the program memory into the

operating memory.

The entered start time can be up to 31 days in the future. Another future start time is not accepted.

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8.1.7 Program change in actual segment

If setpoint and/or time values are edited in the running segment (RUN or STOP status), the new value is activated - originating from the actual program point (AP) – immediately in form of a ramp (see figure right).

A setpoint value jump (see adjacent figure) is realized by 1. setting the setpoint value in the actual and in the previous segment onto the required value, 2. performing a program jump onto the actual program point (AP); the appurtenant moment of segment time must be entered (see the following section).

A program loop which is already started is concerned by program modifications only if it is situated within a larger one. In this case the inner loop takes over the new values when the outer one returns to start again.

8.1.8 Editing of the operating program

The operating program screen is reached by the left sidebar on the screen.

A program which is located in the operating memory can be tested and changed on the numeric operating data page with the same functions and displays just like at programming. For this purpose also belongs graphs for set values and tracks which are called by the corresponding button (graph, track).

ATTENTION!

Here made changes are not taken over to the program memory! They are only valid for program data in the operating memory.

Operating program segments overview. The following parameters of the actual operating program can be changed by selecting a segment:

- Set values

- Tracks

- Change process step number

- Insert segment

- Copy segment

- Delete segment

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8.1.9 Controller

Control zones overview. The following values are displayed in the overview:

- Control zone number

- Designation of the control zone

- Set value

- Actual value

- Dimension

- Manipulated output Y [%]

- State: “Auto” Normal controller operation “Manual” Controller output set to man. value “DISA” DisableAuto: Controller in normal control operation but deactivated at present “DISH” DisableHand: Controller output set on manual value but deactivated at present “Opti”Self-optimization of control zone is active (in such a case the headline flashes)

- Limit value “G”: “↑”in case of an overshooting of the upper control zone limit values “↓”in case of an undershooting of the upper control zone limit values

- Tolerance “T”: “+” in case of overshooting the plus tolerance “-“ in case of undershooting the minus tolerance

The following parameters are set by selecting a control zone:

- Auto, Manual, DisableAuto and DisableHand (Manual - inching operation only possible in the detail view!)

A currently activated self-optimization of any control zone Note is signalized by flashing of the column headline!

The following values are represented by selecting a control zone:

PID Parameter (Xp = proportional (amplifying factor), Tn = integral (re-adjusting time), Tv = differential (rate time)

Controller values (limit value low / high, tolerance, minus tolerance, plus tolerance)

Detail view of the control zone parameters

8.1.10 Control Zone Detail View

Button: Detail

The following values of the selected control zone are represented:

- Control loop actual value, set value, dimension, deviation, manipulated variable, state

- Control values limit value low / high, tolerance - / +

- PID parameter parameter set number, and set parameter Xp, Tn, Tv for the range A (0…+100 %) and B (-100…0 %) as well as the designation of controller type

Button: Manual /Auto and Y(+) / Y(-) Switch over of the manipulated variable to the manual mode via dialog window, switch back to the automatic mode directly without dialog window!

The Y(+) and Y(-) buttons are only active, if the displayed controller is from “3-point-step” type and the state of the controller output is already in manual mode by means of the “Manual” button.

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50 Subject to technic al modifications

An inching operation of the 3-point-step controller is possible via these keys. The outputs of the controller are active as long as the corresponding button is kept pressed. Pressing the Y(+) and Y(-) buttons is time-limited for safety reasons. If the controller output should be active longer, then the button must be pressed several times.

Button: Manual /Auto (right sidebar)

The mode of the manipulated variable can be changed in this dialogue window. Button: Y(+) /Y(-) Manual inching operation for control zones

A currently activated self-optimization is signalized by the “Opti” state Note and by flashing of the headline “PID-Parameter”!

8.1.11 PID Parameter

The parameter sets of the selected control zone are displayed here and can be changed. On the “Detail” page next to the “ParameterSet-No.” is displayed which of the eight possible parameter sets are currently used.

The parameter sets are differentiated in type A and B. Whereby A stands for the range of the manipulated variable 0 to +100% and B for the range –100 to 0%.

The PID parameter can be edited by touching the „Xp [%]“, „Tn [sec]“ and „Tv [sec]“ button.

The PID parameters can be determined self-dependent over the program controller (not possible for every type of controller) by operating the “Optim. On” and “Optim. off” button. An activated self-optimisation is clarified by the abbreviation “Optim” in the status display and blinking headline.

WARNING!

A self-optimization should always be made under the permanent supervision of the plant and all values and never during normal production. There is always the danger that the plant gets into an unwanted range by self-optimization, which makes an intervention of a very experienced plant operator necessary!

Auto-optimization can be activated - separately for each control zone - at any time and runs as follows:

- The controller switches the manipulated variable off and the actual value is driven to a point 10% below the current

setpoint (for example a controller range of 1200 °C that is 120 °C).

- Two oscillation tests with a switching point of 1 % below the setpoint value are then performed.

- The control parameters (Xp, Tn, Tv) are calculated from the amplitude and period of the oscillation

- The parameters resulting from the optimization are automatically registered in the currently active parameter set

of the controller and used directly after terminating the optimization.

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Subject to technical modifica tions

8.1.12 Control zone tolerance values / limit values

Tolerances and limit values overview of a controller.

The following values are represented:

- Limit value (low)

- Limit value (high)

- Minus tolerance

- Plus tolerance

The indication in % is related to the configured range for the controller. A value change is made by operating the buttons on the right sidebar if the selected login level permits this.

8.1.13 Plant overview

The button "Visu" opens the plant overview screen. This button is only available if a corresponding page was intended and programmed and the corresponding option was released.

In the plant overview a schematic picture or a plant photo are normally displayed. It is possible to display programmer information and plant data. An example of such a representation is displayed in the screenshot (right).

The visualisation is created with the software SE-Designer on an external computer. The SE-Designer is a visualisation tool with the functionality to create the graphic representation and the integration of processoriented data for the plant overview screen.

You will find further information in the SE-Designer operating manual.

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52 Subject to technic al modifications

8.1.14 Alarms

Alarm overview: On this page accumulated alarm messages are displayed; they are related either device internal errors or were freely defined during configuration by the operator.

The actual overview displays the accumulated alarms. Alarm number and alarm test are represented. Furthermore is displayed when the alarm appeared, disappeared and when he was acknowledged.

Further options "Alarms":

System acknowledgement All alarms are acknowledged Horn Turn off horn if available Individual acknowledgement The marked alarm is acknowledged

NOTE:

Appearing alarms are displayed by red highlighted text “Alarm” on all pages in OPERATION menu:

- flashing = new value alarm

- static = alarm is acknowledged but is still present

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8.1.15 Alarm history

The last alarm actions (150) are respectively recorded in a special memory and displayed on this screen page. The alarm history can be deleted by operating the “Delete” button on the right sidebar.

As status can be displayed:

- Appeared

- Disappeared

- Acknowledged

8.1.16 Process data actual values

Here the actual values are listed. Changing the values is not possible. The number depends on the device configuration.

Displayed values:

- Actual value number

- Description

- Value

- Dimension

- State

: „B“ in case of break detection

„

↑“ in case of range overshooting

„

↓“ in case of range undershooting

These three state messages may occur in combination: Overvoltage at 0..10 V or overcurrent at 0..20 mA or under 4 mA at 4.. 20 mA or

overvoltage at thermocouple = „B↓“; Overcurrent at measuring rang e 4..20 mA = „↑“.

Switchover via button:

Limit values

Tolerances

Formula

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54 Subject to technic al modifications

8.1.17 Process data limit values

Here the limit values are listed. The number of limit values depends from the device configuration. Changing the values is possible (“Change” button) if they were released in the configuration and the selected login level permits this.

Displayed values:

- Limit value number

- Description

- Dimension

- Set limit value

- Actual value

- State

: “OK” as long as the actual value is smaller than the set limit value.

“

↑” as soon as the actual value is greater than the set limit value.

An possibly configured hysteresis has to be consid ered

8.1.18 Process data tolerance values

Here the tolerance values are listed. The number of (plus and minus) tolerance values depends on the device configuration. Changing the values is possible (“Change” button) if they were released in the configuration and the selected login level permits this.

Displayed values:

- Tolerance number

- Description

- Dimension

- Set plus tolerance

- Set minus tolerance

- Actual deviation

- “+” in case of overshooting the plus tolerance

“-“ in case of undershooting the minus tolerance “X” in case of over or undershooting the tolerance but missing release

8.1.19 Process data formula value

Here the formula values are listed. Changing the values is not possible. Changing the values is not possible. The number depends from the device configuration.

Displayed values:

- Formula value number

- Description

- Actual

- State: “OK” as long as no error occurs

“

↑”in case of range overshooting

“

↓”in case of range undershooting

“

F” in case of a calculation error (for instance division by 0)

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Subject to technical modifica tions

8.1.20 Operating-Hours Meter (Option)

The meter readings are displayed as hour values in the column “Value”. Meter values which have reached the configured limit value are represented with “Reached!” under state.

The meter can be reset via “Reset” button if the meter is released for the user (Log-In-Level!).

The operating-hour meter is available also at the computer interface and can be visualized and reset thereby on the control system level!

→ Operating-Hours Meter: Configuration

8.1.21 Data Logger (Option)

The overview of the stored batch data is reached via "Data Logger" button. This button is only available if the correspondent option is released. The data logger function offers among other things the possibility to bring recorded lag data to display. The diagram base settings as well as the pin assignment can be set during normal operation by the operator.

The batch log list displays the following parameters:

Right:

- Station

- Batch No.

- Program

- Program No.

- Process Start

- Process End

- Process Time

- User

- Data Count

- Alarms

- File Name

- File Size

- State

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56 Subject to technic al modifications

Left Sidebar:

“Sort” button: Sorting according to different criteria

“Delete” button: Marked log file is deleted

“List CLR” button: All log files are deleted

“Save list” button: Export of the log list to USB stick

NOTE

Batches can also be imported to the ECS Evaluation with the program “ECS Batch Import SE7” or automatically via network (without using the USB-Stick). → see ECS operating manual chapter „ECS Batch Import SE7xx“

Right Sidebar:

“Online” button: Switching to online curve

“Header” button: Switching to batch header page

“Chart” button: Switching to batch chart page

“Alarms” button: Switching to batch alarm page

“Text” button: Switching to batch text page

Note

If the clock of the device is adjusted during log data recording (for instance when switching from summer to winter time), then this has no effect to stored log files. Only alarms and the entry on the overview page at the end of recording consider a changed clock.

8.1.22 Logger Graph (Option)

Graphic representation of values:

- Set Values

- Actual Values

- Time (H. / Min. / Sec.)

Displayed are starting time (always 00:00:00), cursor time (temporally position of the marker line) and end time (total time of the program).

Behind the description of the set and actual values the corresponding current numerical value at point in time of the cursor time is displayed.

Left Sidebar:

"Zoom" The graph can be zoomed by operating the "Zoom" button. The button "Zoom 1x, 2x, 4x, 6X" scales down and/or up the zoom factor. The button "Ruler" enables the setting of the width of the ruler.

"Group +/-" Switching over between the groups.

"Chart" Assignment of the chart diagram colors.

"Pens" Pen configuration for the assignment of pen colors.

→ Logger Configuration

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8.1.23 Logger Header (Option)

The corresponding batch data are displayed here. Header data and comment fields can be entered depending on log file state. The input button “Edit” for that is only available if the selected batch file is not terminated (if log process still runs) and if the edit option “ON” is activated in the logger configuration.

8.1.24 Program start with data logger (Option)

A corresponding window arrears at batch start if in the logger parameters were defined that batch description, header data or comments should be editable at batch start. A red cross is displayed next to the corresponding field if the input of data was defined as required.

→ Logger Parameter

8.1.25 Configuration

The device configuration overview screen is called by operating the “Configuration” button. Here the pre-settings of the operating parameters are made → see chapter Configuration.

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58 Subject to technic al modifications

8.1.26 Login

The user login of the login code is called by operating the "LogIn" button. The SE-707 automatically recognizes which user rights belong to this code and displays the user name on the left side next to the “Operation” button after the user and the corresponding code was entered. The user name is explained left next to the “OPERATION” button.

The register user is reset by operating the "LogOff" button.

The password of the actual registered user can be changed by means of the “Change Password” button. Inputs for user and password are not needed therefor.

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8.1.27 Login Level Authorisation

The following table represents the pass word (=login) level that activates the corresponding button by default. The login level can be adapted like described in chapter User Administration.

Function

Level 1

(Administrator)

Level 2

(Master)

Level 3

(Foreman)

Level 4

(Operator)

Level 5

(Guest)

Configuration

View Configuration

X X

Change Configuration (AV correction)

X X

Change Configuration

Import Configuration

X X

Export Configuration

X X X

Programmer

View Programmer

X X X X X

Programmer Operation General

X X X X

Start Programmer

X X X X

Stop/Reset Programmer

X X X

Programmer Jumps

X X

View Programmer Table

X X X X

Manual Set Value

X X X

View Operating Program

X X X

Change Operating Program

X X X

Operating Program Insert/Copy/Delete

Alarms

View alarm Overview

X X X X X

Acknowledge Alarm Horn

X X X

Acknowledge Alarm

View Alarm History

X X X

Delete Alarm History

Visualisation

View Visualisation

X X X X X

Operate Visualisation

X X X X

Visu Button 1

X X X X X

Visu Button 2

X X X X

Visu Button 3

X X X

Visu Button 4

X X

Visu Button 5

Operation

Select Operating Page

X X X X X

Program Administration

View Program Overview

X X X X

Program Overview General

X X X X

Select Operating Program

X X X

View Program Segments

X X X

View Program Loops

X X X

Change Program Segments/Loops

X X

Import Program

X X X

Export Program

X X X

Process Data

View Process Data

X X X X

View Process Data (AV, LV, TOL, Formula)

X X X X

Change Limit Values

X X X

Change Tolerances

X X X

Change Variable Value

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Controller

View Controller Page

X X X

View Controller Overview

X X X

Controller Overview Manual Value

X X

Controller Overview Optimisation

Enter Controller Limit Values

X X

Enter Controller Tolerance

Data Logger

View Data Logger

X X X X

Data Logger General

X X X X

View Log Data

X X X X

Administrate Log Data

X X X

Import Log data

X X

Configure Logger Pins

X X

Process Start

Edit Batch Name

Edit Header Data

Edit Comment Text

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8.2 Program

8.2.1 Program overview

The "Program overview" for all program functions is called by operating the "PROGRAM" button .

The following parameters are displayed:

- Program number

- Program name

- Number of segments

- Number of loops

- Total time

- Creation date

- Modification date

- State

The program selection takes place by marking the corresponding program (blue marked).

8.2.2 Creating programs

In order to create a new program select the “New” button on the right sidebar. The program number is recommended in the following window. Already occupied program numbers cannot be used. Input a program name and confirm with “OK”.

Thereafter the screen view changes to the segment overview in order to add desired segments to the program.

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8.2.3 Programming segments

Programming the SE-707 takes place segment wise; each segment is defined by a process step and the segment time which is valid for all set values and digital tracks. New segments are always inserted below the actual marked segments in the column “Segments”. A process step from the list must be selected before the segment is inserted. Next the segment time should be adapted (select line with time (red marked) and operate “Edit”). It is only not possible to change segment time for segment “00”.

The content of the segment can be copied to another already available segment via “Copy” button.

The actual marked segment in the column “Segments” can be deleted via “Delete” button.

Note Locking of digital tracks among each other defined in the configuration is here considered, i.e. tracks locked among each other cannot be switched on at the same time. Definitions made in the configuration for digital tracks and set values (free/off/on/take over and/or free/locked) are here considered, too.

One process step is assigned to each segment. Set values and digital tracks were already exactly defined in the configuration; they have received a designation there and a release of the necessary digital tracks and set values was approved. Select the desired set values and/or tracks (red highlighted), in order to define the corresponding values and/or conditions. Operate the “Edit” button therefor and adapt the parameter and/or condition.

The following parameters are displayed:

Left screen side:

- Segment number

- Segment step name

- Segment time

Table:

- Process step / set value / track No.

- Value / state

- Dimension

8.2.4 Copy programs

The desired program must be selected (blue highlighted) in order to copy a program. Operate the “Copy” button thereafter and the program is copied with a new program number after a security query.

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8.2.5 Delete programs

The desired program must be selected (blue highlighted) in order to delete a program. Operate the “Delete” button thereafter and the program is deleted after a security query.

8.2.6 Load programs to the operating mode

The desired program must be selected (blue highlighted) in order to load one of the programs from the program memory to the operating mode. Operate the “O.-Prog.” button thereafter and the program is loaded to the operating mode after a security query.

The representation automatically changes to operation to the programmer.

Note The operating program cannot be loaded if a program is already running in the controller.

8.2.7 Sort programs

In order to sort the programs in the program overview select the “Sort name” and/or “Sort No.” button and the programs are sorted accordingly.

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64 Subject to technic al modifications

8.2.8 Store and load program list

The complete program list can be stored to a data medium connected to an USB connection and also be loaded from there again. A file named “PROGRAMS.ZIP” with all program data is created / loaded on the data medium thereby.

A description text (24 characters) for program list identification can be entered.

At present it is not possible to change the name, the comment as well as the directory for storage on data storage medium.

Note

Data loss possible!

A possibly already existing older file “PROGRAMS.ZIP” is overwritten on data medium during storing! All programs in the device program list are deleted/overwritten during loading!

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8.2.9 Loops

Note

Loops are not needed for each type of plant. Therefore loops can only be inputted in a program only if this was released in the device configuration by the plants manufacturer.

In the program input loops can be added to the program. Loops serve for the repetition of certain segments or parts of a program.

Each eight loops with max. 9999 repetitions are available. Loops may be nested but however not crossed. A program may be 49 days long at maximum.

Incorrect inputs are red visualized. Incorrect programs cannot be stored. An appropriate window with the reference of the error cause appears.

ATTENTION! If loops are programmed to be situated one in the other the smaller loop must be contained completely in the larger one!

If program segments are inserted or deleted the loops must be accordingly adapted! If the final program segment is programmed with a time of 00:00:00 it must not be the end segment of a loop!

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8.3 Configuration

WARNING! The configuration must be carried out only by specially instructed personnel! Erroneous entries in configuration can disturb the operation of the device, and can cause serious damage of the entire unit and personal injuries!

In the CONFIGURATION pre-settings of the operating parameters are made. Select the “Configuration” button on the OPERATION screen page in order to reach the configuration level.

The following configuration settings can be made by selecting the desired configuration menu and operating the “Enter” button.

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8.3.1 Standard Settings

8.3.1.1 Station Name

The setting for the editable station name is made here. The maximum text length is 40 characters and is stored monolingual.

8.3.1.2 Display screen

The settings for background brightness and the screensaver of the screen are made here.

The screensaver prevents the “burning in” of a permanent static screen; the screen brightness can also be reduced in two steps in order to treat the display lighting with care and to save energy.

Function

Input range

Background brightness

Value range 50 up to 100

Screensaver

Screensaver active Yes/No

Time delay step 1 [Minutes], value range 0 up to 1440

Brightness step 1 [%],value range 0..100

Time delay step 2 [Minutes], value range 0 up to 1440

Brightness step 2 [%],value range 0..100

The screensaver can be equipped with a customer logo. Please contact our support for further information.

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8.3.1.3 Host Interface

The settings for the Ethernet interface between SE-707 and control system (ECS, InTouch, etc.) are made here.

Functions for the host interface:

Function

Input Range

Description

Interface description, 24 Unicode characters

Ethernet protocol

Control system interface protocol, Ethernet (RJ45 socket)

- MODBUS TCP/IP

- JBUS TCP/IP

Unit Identifier

Value range 0 up to 247 = Modbus Frames that have the suitable unit identifier are considered; Default value = 0 (not considered)

Watchdog

Host interface Watchdog, monitors whether the instrument is activated via control system interface;

Time value in milliseconds, 0 .. 60000 (0 = switched off)

Watchdog request by PLC instructions list using function output 1187

DHCP

Yes / No (in case of “DHCP = Yes”: receive IP address from a server)

IP-Address

Device address in the IP network (example: 192.168.0.57)

Subnet mask

Subnet mask address for the use in the IP network (example: 255.255.0.0)

Standard gateway

Gateway address for use in the IP network

Remote-Client enabled

Remote access via SE-7xx remote client; Parameter "No" = only a "Local Host" can connect with the "Datalink Interface" (default=Yes)

Port Host Interface

The TCP/IP port address of the host interface can here be changed (address 502 is provided for the Modbus protocol according to IEC61158)

Port ECS

Additional second TCP/IP port address at which the required JBus protocol is always available for ECS (even if the parameter “Ethernet Protocol” should be switched to “Modbus TCP/IP”)

Language Host-Interface

German / English / French / Other

IP-Address, subnet mask and standard gateway are only active and can be entered if “DHCP” is set on “No”. In case of “DHCP” = “Yes” the IP address received by server can be viewed on the “Device Information” page in the hardware test menu.

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Two ports are available for communication in the IP network. For the first port the interface protocol can be selected between Modbus and JBus by the parameter “Ethernet Protocol”. The second port is designated for ECS and thereby the interface protocol is set on JBus fixed. The port numbers are changeable via parameters “Port Host Interface” and “Port ECS”. The language used by the interface can be set with the parameters “Language Host-Interface” and “Language ECS”, independent from set language in the operating dialogue. This is of importance in connection with control systems like ECS or InTouch:

• Text variables (program name, process step name …) readout via interface are displayed in the control system with the here configured language. Requirement is that texts are registered in the device in the corresponding language.

• The configuration upload from device to ECS system takes place in the desired language.

• During reading programs by the ECS Recipe Manager the program name is read corresponding to the set language.

• If ECS writes programs to the device, the program name is registered to all 4 language fields. This avoids that only a

default text exists in the actually not set languages. If a program should be overwritten by ECS, then texts in another language get lost thereby.

8.3.1.4 Siemens Modbus Connection (Option)

The Modbus-TCP-IP interface to connect a Siemens S7 1200 or 1500 is released here by setting the Modbus release to „Enabled“. The here entered S7 port address must be registered in the project.

8.3.1.5 Programmer

The interface configuration for the programmer is made here. Further components of the programmer (set values, digital tracks and process steps) are separately set in individual configuration groups (see “functions”).

Functions for each programmer:

Function

Input Range

Instrument mode

Periodically (mode of operation “continuous” is not available yet)

PowerFailureTime

Power failure time for programmer in minutes,

0...6000 (00:00:00...100:00:00)

Program loops

Yes / No

Program Number Min

Program number, range lower limit (1...9999)

Program Number Max

Program number, range upper limit (1...9999)

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8.3.1.6 User interface

Button design

The button design can be changed here by selecting one of the available designs.

The points “Connection Data Server” and “Exit Application” only appear when using the “SE7xx Windows Client” remote control software.

- Connection Data Server: Here the IP-address of the device which should be connected can be set for the remote control software.

- Exit Application: Terminates the remote control.

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8.3.2 Hardware

8.3.2.1 CAN Inputs/Outputs

All used CAN I/O modules must be registered within the hardware configuration; only then they are available for PROGRAM and OPERATION. The order of analogue and digital in- and outputs is defined with the modules. Their number is automatically calculated and registered in the corresponding configuration register when leaving the display page.

Here the hardware of the CAN I/Os is configured. CAN nodes (SIOS, CAN basis and CAN slaves) and modules can be changed, added, copied and deleted by operating the corresponding button.

On the overview page the following parameters can be received over the corresponding button on the left sidebar:

- Number of I/O node (max. 15)

- Set baud rate (50 kBaud up to 1 MBaud) (recommended default setting = 125 kBaud !)

- Set guard time (0 up to 65535)

- Set life time factor (0 up to 255)

Changes are executed by the “Edit” button (right sidebar).

The I/O quantity structure for older CAN bases (delivered before October 2012) with revision < 3.0 Note corresponds to those of the SE-5xx devices. Only 64 digital inputs, 64 digital outputs, 16 analogue inputs and 16 analogue outputs can be processed

per CAN base at the same time. The equipment of a single base is for example not allowed with three or four CAN-E32 modules. Two CAN-E32 modules result altogether for one CAN base allowable 64 digital inputs. If more than 64 digital inputs are used, then a further CAN base must be used. The operator himself is responsible for keeping the allowable quantity structure. No checking takes place by the SE-707. Additionally has to be paid attention that connecting older CAN bases, previous version 3.00 (delivered before October 2012), should only be made with a baud rate <=125 kBaud. Higher baud rates may lead to communication failures in case of older CAN bases.

When using current CAN bases (revision >= 3.0) no limitation exists in terms of equipment with the different board types. For example four E32 boards are allowable at the same time in one CAN base. It has to be payed attention in each case that node type “CAN base from version 3” is used in the configuration.

Further information about the configuration: CAN and/or SIOS operating manual.

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Configuration of the CAN I/Os:

Functions

Input Range

Designation

Designation I/O node, 24 Unicode characters

I/O node type

None (default)

SIOS CAN base CAN slave

CAN base from version 3

Node address

1…15

No. digital input

Start number of digital inputs in process image,

Number digital inputs

Number of digital inputs in process image,

No. digital outputs

Start number of digital outputs in process image,

Number digital output

Number of digital outputs in process image,

No. analogue input

Start number of analogue inputs in process image,

Number analogue input

Number of analogue inputs in process image,

No. analogue output

Start number of analogue outputs in process image

Number analogue output

Number of analogue outputs in process image

Module type slot 1

Module type for Can base I/O slot 1:

Unassigned CAN-E16 CAN-E32 CAN-A16 CAN-A32 CAN-REL8 CAN-E8A8 CAN-E16A16 CAN-IW4-XL CAN-IW8-XL CAN-IW8Q CAN-IW8QB CAN-DAC1 CAN-DAC2 CAN-DAC3

CAN-DAC4 CAN-COMBI CAN-COUNTER

No. digital input slot 1

Start number of digital inputs in process image CAN base I/O slot 1

No. digital output slot 1

Start number of digital outputs in process image CAN base I/O slot 1

No. analogue input slot 1

Start number of analogue inputs in process image CAN base I/O slot 1

No. analogue output slot 1

Start number of analogue outputs in process image CAN base I/O slot 1

Module type slot 2

Module type for CAN base I/O slot 2

No. digital input slot 2

Start number of digital inputs in process image CAN base I/O slot 2

No. digital output slot 2

Start number of digital outputs in process image CAN base I/O slot

No. analogue input slot 2

Start number of analogue inputs in process image CAN base I/O slot 2

No. analogue outputs slot 2

Start number of analogue inputs in process image CAN base I/O slot 2

Module type slot 3

Module type for CAN base I/O slot 3

No. digital input slot 3

Start number of digital inputs in process image CAN base I/O slot 3

No. digital output slot 3

Start number of digital outputs in process image CAN base I/O slot 3

No. analogue input slot 3

Start number of analogue inputs in process image CAN base I/O slot 3

No. analogue output slot 3

Start number of analogue outputs in process image CAN base I/O slot 3

Module type slot 4

Module type for CAN base I/O slot 4

No. digital input slot 4

Start number of digital inputs in process image CAN base I/O slot 4

No. digital output slot 4

Start number of digital outputs in process image CAN base I/O slot 4

No. analogue input slot 4

Start number of analogue inputs in process image CAN base I/O slot 4

No. analogue output slot 4

Start number of analogue inputs in process image CAN base I/O slot 4

8.3.2.2 Hardware Options

The Profinet I/O-Device and Profibus DP (Slave) interface for fieldbus modules is selected and established under the hardware options.

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8.3.2.2.1 Profinet IO Device Interface

The Profinet interface can be set under fieldbus modules if the device is equipped with a Profinet IO Device interface and the corresponding licence is released. After selecting the Profinet I/O Device interface and operating the “Edit” button the mapping page is called. Settings are made by selecting “Input Mapping” and/or “Output Mapping” and operating the “Parameter” button on the left sidebar. The below explained settings can be made via “Edit”.

Beside the up to now available constant data mapping for data connection is now starting with device version 7.0.1.12 a variables data mapping is possible as well. Thereby the number of the 64 Bit data modules as well as the assignment is configurable. This makes sense especially for a “slight” coupling with only relative less data which have to be exchanged with the Profinet controller.

Thereby the configuration looks as follows:

Profinet IO: Interface Parameters:

Data Designation in the Device

Description, Value Range

Profinet name1)

Name of the device at Profinet IO bus; the default name is “nj100repns” and can be adapted according to requirements.

Data mapping

Predefined data blocks Variable data mapping

Number of input modules

Only for variable data mapping: Number of input modules from device point of view, in the Profinet IO Controller this corresponds to

the number of output modules; Value range: 0..10

(For data mapping with predefined data blocks this value is constantly set to 9!)

Number of output modules

Only for variable data mapping: Number of output modules from

device point of view, in the Profinet IO Controller this corresponds to the number of input modules; Value range: 0..10

(For data mapping with predefined data blocks this value is constantly set to 13!)

1.) Please consider the rules of the Profinet naming convention:

• Restriction to 127 characters (alphabetic character "a" up to "z", numerics"0" up to "9", hyphen or point)

• A name constituent within the device name, i. e. a character string between two points, may only be max. 63 characters long

• No special characters like umlaut, bracket, underscore, slash, blank etc. The hyphen is the only allowed special character

• In the device name no capital letters may be used

• The device name may not begin or end with the characters "-" or "."

• The device name may not begin with numeric characters

• The device name may not have the form n.n.n.n ( n = 0...999 )

• The device name may not begin with the character string "port-xyz-" ( x,y,z = 0...9 )

(Source: https://support.industry.siemens.com)

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For variable data mapping the assignment of data can be arranged individually, thereby the following rules are the basis:

1.) The data exchange takes place via so-called “Data Modules” which are preassigned to a size of 64 Byte. Actually a maximum of 10 modules are provided for each direction, thus a total of 640 Bytes every direction.

2.) Digital information like e.g. inputs or outputs continuous bits are reserved in sequenced bytes, each 8 digital information reserve 1 byte, a single digital information already reserves 1 complete byte! But several digital information back-to-back are mapped space-saving as continuous bits. After real values or reserve bytes is always started in a new byte at bit 0.

3.) Analogue values are mapped as 32 bit real values and always start with bit 0 in byte. It should be paid attention that the 4 bytes of a real value completely lie within a 64 byte module, i.e. not go over a module limit; otherwise a data consistency of this value cannot be ensured!

4.) Reserve bytes can be inserted to keep reserve memory free and for the data alignment. They only serve as placeholder and have no other function. Reserve bytes always take value 0!

5.) Data mapping is strictly proceeded in order of the definitions!

Variable Mapping: Assignment of Input Modules

Profinet IO: Only for variable mapping: Assignment of input modules (from device point of view, for Profinet IO Controller

this corresponds to the output modules!)

Data Designation in the Device

Description, Value Range

Description

Description of input definition, max. 24 characters.

(A description can

be entered optionally here; however for the

interface function it is not necessary!)

Target range

Digital inputs (Mapping: 1 bit per value)

Digital outputs (Mapping: 1 bit per value) Function inputs (Mapping: 1 bit per value) Function outputs (Mapping: 1 bit per value) Set value (Mapping: 4 byte real per value) Actual value (Mapping: 4 byte real per value) Variable value (Mapping: 4 byte real per value)

Reserve bytes 2) (Mapping: n bytes)

Target address

Start number of the selected value type under “Target Range”, 1..n

Number of mapped values

Here the number of values to be mapped is entered starting from “Target Address”.

Module number 1)

Number of the occupied module

Address offset 1)

Start address in occupied module

Bit number 1)

Start bit number in the start address

Error status 1)

All ok

Target address too large (module address / module offset!) Data range too large (not suitable to defined module number!)

Input overlapping

Error parameter 1)

Error parameter: For input overlapping this is the line number of the definition with which the conflict exists

1) Values are determined automatically and cannot be changed; they are only displayed for information and should facilitate the project planning of data for Profinet Controller!

2) The reserve bytes serve for providing corresponding gaps for value extensions in the assignment of the data modules (“Reserve Values”).

Program Controller SE-707

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Variable Mapping: Assignment of Output Modules

Profinet IO: Only for variable mapping: Assignment of the output modules (from device point of view, for Profinet IO

Controller this corresponds to the input modules!)

Data Designation in the Device

Description, Value Range

Description

Description of the output definition, max. 24 characters

(Here can

optionally be inputted a description, for the interface

function this is not necessary!)

Source range

Digital inputs (Mapping: 1 bit per value)

Digital outputs (Mapping: 1 bit per value) Function inputs (Mapping: 1 bit per value) Function outputs (Mapping: 1 bit per value) Set value (Mapping: 4 Byte Real per value) Actual values (Mapping: 4 Byte Real per value) Formula values (Mapping: 4 Byte Real per value) Variable value (Mapping: 4 Byte Real per value) Manipulated variable (Mapping: 4 Byte Real per value) Manipulated variable heating (Mapping: 4 Byte Real per value) Manipulated variable cooling (Mapping: 4 Byte Real per value) Controller actual value (Mapping: 4 Byte Real per value) Controller set value (Mapping: 4 Byte Real per value) Lower limit of range (Mapping: 4 Byte Real per value) Upper limit of range (Mapping: 4 Byte Real per value) Controller minus tolerance (Mapping: 4 Byte Real per value) Controller plus tolerance (Mapping: 4 Byte Real per value) Limit value (Mapping: 4 Byte Real per value) Plus tolerance (Mapping: 4 Byte Real per value) Minus tolerance (Mapping: 4 Byte Real per value) Reserve bytes

(Mapping: n Bytes)

Source address

Start number of the selected value type under “Target Range”, 1..n

Number of the mapped values

Here the number of values to be mapped is entered starting from “Target Address”.

Module number 1)

Number of the occupied module

Address offset 1)

Start address in the occupied module

Bit number 1)

Start bit number in the start address

Error status 1)

All ok

Target address too large (module address / module offset!) Data range too large (not suitable to defined module number!)

Input overlapping

Error parameter 1)

Error parameter: Up to now without meaning

1) Values are determined automatically and cannot be changed; they are only displayed for information and should facilitate the project planning of data for Profinet Controller!

2) The reserve bytes serve for providing corresponding gaps for value extensions in the assignment of the data modules (“Reserve Values”).

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76 Subject to technic al modifications

8.3.2.2.2 Profibus-DP Slave interface

The Profibus-DP slave interface can be set under fieldbus module if the device is equipped with a Profibus-DP slave interface and the corresponding licence is released. The configuration menu can be called via “Edit” button. Here the digital inputs and outputs blocks as well as the analogue inputs and outputs are defined.

DP-Slave: Interface parameter:

Data name in the device

Description, value range

DP slave address

Profibus address of the device: 1..125

Number of digital input blocks

Number of digital input blocks each with 64 Bit: 0 .. 5

Number of digital output blocks

Number of digital output blocks each with 64 Bit: 0 .. 5

Number of analogue input blocks

Number of analogue input blocks (16 Bit with sign): 0 .. 40

Number of analogue output blocks

Number of analogue output blocks (16 Bit with sign): 0 .. 40

DP-Slave: Digital input blocks each with 64 inputs:

Data name in the device

Description, value range

Description

Block description, max. 24 characters

Target range

Digital input

Digital outputs Function inputs

Function output

Target address

Value depending on target range, 1 .. 2737

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Subject to technical modifica tions

DP-Slave: Digital output blocks each with 64 outputs:

Data name in the device

Description, value range

Description

Block description, max. 24 characters

Source range

Digital inputs

Digital outputs Function inputs

Function outputs

Source address

Value depending on source range, 1 .. 2737

DP-Slave: Analogue input values:

Data name in the device

Description, value range

Description

Description for the analogue input value, max. 24 characters

Target range

Actual value ( see also “Remote Actual Value”) Variable value

Target address

Value depending on target range, 1 .. 80

Adjustment factor

-9,99999E15..+9,99999E15 (default setting: 1.0)

Adjustment offset

-9,99999E15..+9,99999E15 (default setting: 0.0)

DP-Slave: Analog-Ausgangswerte:

Data name in the device

Description, value range

Description

Description for the analogue output value, max. 24 characters

Source range

Set value

Actual value Formula value Variable value Manipulated variable Manipulated variable heating (controller A) Manipulated variable cooling (controller B) Controller actual value

Controller set value

Source address

Value depending on source range, 1 .. 80

Adjustment factor

-9,99999E15..+9,99999E15 (default setting: 1.0)

Adjustment offset

-9,99999E15..+9,99999E15 (default setting: 0.0)

Status of the function outputs:

Output No.

Function

FA1600

Module available

FA1601

Communication runs

FA1607

Data exchange active (watchdog triggered)

FA1608

Module missing / defect / no licence

FA1609

No communication

FA1615

Data exchange inactive (watchdog deactivate)

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8.3.2.2.3 PROFIBUS Function Description

PROFIBUS is an international open field bus standard for building, production and process automation. PROFIBUS defines the technical and functional characteristics of a serial field bus system, with which distributed digital field automation devices can be interconnected with the lower (sensor-actor level) up to the medium range of performance (process level) (Figure 1).

Figure 1: PROFIBUS field of application

PROFIBUS consists of an assortment of compatible variants. According to the possible field of application three types of protocol profiles are used:

• PROFIBUS-FMS is used as a universal solution for general automation tasks. It enables communication of automation devices among each other and with intelligent field devices (multi-master communication), too. By this way functionality is more important than a short-range reacting time of the system. FMS provides a large number of high-performance application functions. Data exchange takes place acyclic on request of the process.

• PROFIBUS-DP is suitable especially for automated manufacturing. DP is a cost-effective alternative for parallel wiring between PLC and remote peripherals. It is designed for quick data exchange on the sensor-actor level. Here central control units like PLC communicate by means of high-speed serial connections with remote input and output devices, mainly in a cyclical data exchange mode. DP data transfer is based upon a high-efficient telegram structure. During one only bus cycle the master reads the input values of the slaves, and transmits output information to the slaves.

• PROFIBUS-PA is the PROFIBUS solution for process automation. PA replaces the traditional 4..20 mA technique, and offers functional extension possibilities and a save digital data transfer. Controlling and monitoring take place via simple twisted two-wire connection line. By this way the measured value can be transferred together with the device status. PROFIBUS-PA is applicable as well in intrinsically safe areas.

Program Controller SE-707

Subject to technical modifica tions

With PROFIBUS-DP mono as well as multi master systems can be realized. By this way a high grade of flexibility for system configuration is ensured. In case of mono master systems only one master is active at the bus when the bus system is in operating status. Figure 2 shows the configuration of a mono master system. The PLC is the central control unit. The DPslaves are linked to the PLC as remote peripherals by means of the transfer media. This system configuration ensures the shortest bus cycle time.

Figure 2: PROFIBUS-DP mono master system

In case of multi-master operation several master devices are connected by one bus. They are either sub systems independently from one another, each consisting of one DPM1 and the corresponding DP slaves or additional projecting and diagnosis devices (see figure 3). The input and output images of the DP slaves can be read by all DP masters; writing of the outputs, however, is enabled only for one DP master (the DPM1 which had been defined during projecting). Multi-master systems work with medium bus cycle times.

Figure 3: PROFIBUS-DP multi-master system

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80 Subject to technic al modifications

A maximum of 126 devices (masters or slaves) can be connected to one bus. The definition for system configuration contain the number of stations, the assignment of the station addresses to the I/O-addresses, the consistency of I/O-data, the format of diagnosis messages and the applied bus parameters. Each PROFIBUS DP system consists of different types of devices; there are three types of devices:

• DP-master Class 1 (DPM1): This is a central control unit which executes data exchange with the remote stations (DP slaves) by using a defined telegram cycle. Typical devices are e.g. programmable logical control units (PLC) or PC or VME systems.

• DP-master Class 2 (DPM2): Devices of this type are devices for programming, projecting or operating purposes. They are used for start-up in order to build up the DP system configuration or for unit control in running operation.

• DP-slave: A DP slave is a peripheral device (I/Os, drives, HMI, valves) which receives input information and transmits output information to the peripherals. There are also applicable instruments which only provide either input or output information. The quantity of input and output information is independent from the types of device but it may amount to 246 Byte of input data and 246 Byte of output data maximum.

Transmission Protocol

The PROFIBUS transmission protocol offers two ways of bus access: the token-passing communication among complex bus participants (masters) and subordinately the master-slave communication among the masters and the peripheral devices (slaves).

Figure 4: All 3 PROFIBUS variants use a uniform bus access procedure

Program Controller SE-707

Subject to technical modifica tions

The token-passing communication ensures the assignment of bus access authorisation. The bus access is passed over among the device by using a “token” which is a special form of telegram transmitted with the bus. If a master owns the token he possesses the authorisation to bus access and can now communicate with all the other active and passive devices. The period of keeping the token is defined during system configuration; when the period of keeping has expired, the token is passed over to the next intelligent station which has now access to the bus.

The master-slave communication enables the master (active participant) which just is authorized to send information, to communicate with its assigned slave devices (passive participants). The master can now transmit information to the slaves or receive information from the slaves. The input and output data are transferred with only one bus cycle; therefore the bus cycle time must be shorter than the program cycle time of the master. The master transmits an initializing telegram containing the output data for the DP slave. After having accepted this initializing telegram the DP slave answers immediately with a response telegram with input data transferred to the master. Communication with the NetJack module is realized with the master-slave method as well.

Transfer Media

PROFIBUS uses a screened twisted two-wire cabling based upon the RS485 interface as transfer media. For each segment up to 32 participants are allowed. The individual segments are connected by repeaters. The maximum segment length depends on the transmission rate: in the PROFIBUS-DP system the transmission rate is set automatically within a range of 9.6 kBaud to

1.5 MBaud. All participants communicate with the same baud rate. The bus structure makes possible non-retroactive docking-on and –off of stations, or a step-by-step system start-up. Later enhancements have no influence on stations which are already in operation; there is automatically recognized whether a participant has failed or has been inserted to the system.

→ Connecting the PROFIBUS-DP-Slave Interface

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Structure of process image

The NetJack module determines the configuration of the input and output modules after turning on the system. The digital signals are bit oriented, i.e. to each channel one bit is assigned in the process image. Analog signals are word oriented, i.e. to each channel one word is assigned in the process image. Separate memory areas are used for input and output data. First the signals of all digital modules and then all analogue modules are stored in the process image, which are connected to the NetJack module. The assignment of I/Os to process data of the PROFIBUS master is represented in figure 6 with an exemplary configuration (with 64 digital inputs, 64 digital outputs, 2 analogue inputs and 2 analogue outputs).

Figure 5: Process image structure

Profibus-DP Master e.g. S7-CPU315-2DP

Profibus-DP Slave

DualPort-RAM

S7 configuration | SE configuration

EW 7

EW 9 EW 11

EW 13

AW 5

AW 7 AW 9

AW 11

PEW 256 PEW 258

PAW 256 PAW 258

Digital outputs

DO 64 bit (7..14)

Digital inputs

DI 64 bit (7..14)

Analogue outputs

1 AO (256..257) 1 AO (258..259)

Analogue inputs

1 AI (256..257) 1 AI (258..259)

Digital inputs

1 DI block

Digital outputs

1 DO block

Analogue inputs

2 AI values

Analogue outputs

2 AO values

SE-7xx

Digital inputs

Digital outputs

Function input

Function outputs

Digital inputs

Digital outputs Function inputs

Function outputs

Actual value,

Variable value

Sollwert, Istwert, Formelwert,

Variablenwert, Zählerwert,

Stellwert Y, Y Heizen. Y Kühlen,

Regler-Is twert, R egler-Sollwert

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Subject to technical modifica tions

Data exchange between the master and the assigned slaves is executed automatically in a fixed periodic order by the master. The assignment of each slave to a certain master is defined during project planning. The data transfer procedure is divided by parametrisation, configuring and data transfer phases. Before a DP slave is activated for data transfer, the master checks in the parametrisation and configuration phase whether the projected configuration is compatible to the actual configuration. Device type, format and length information and the number of inputs and outputs are checked. By this way a reliable protection against parameter errors is ensured.

8 digital modules and 32 analogue modules maximum can be combined with the NetJack module.

Projecting of a Bus System under Step7 (V3.2/V4.02)

The NetJack module creates a data range each for input and output bytes like already mentioned. The assignment between the channels of the input and output modules and the bits and bytes of the process image is realized by the NetJack module. The leading PLC manufacturers offer a project planning software for PROFIBUS DP system projecting in order to generate parameter data for the master in an easy manner. This open projecting is based upon electronic data sheets which are called “Geräte-Stamm-Daten” (GSD) for the PROFIBUS system.

The technical data of the DP-slave module is as follows:

• There are supported baud rates from 9.6 kBaud to 1.5 MBaud;

• Because of the used ASIC’s SPC3 the following services are supported:

• Fail Safe, automatic detection of the baud rate;

• The Min-Slave interval is 3 ms;

• The identity number is pre-set to 0x08 as an example;

• There is no redundancy supported;

• The station is designed as modular station;

• Data length of the digital input modules amounts 8 Bytes;

• Data length of the digital output modules amounts 8 Bytes;

• Data length of the analogue input modules amounts 1 word;

• Data length of the analogue output modules amounts 1 word.

Figure 6: Example for a PROFIBUS-DP system

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• Before starting the SIEMENS SIMATIC Manager the GSD-file DP_SLAVE.GSD must be copied to the \STEP7\S7DATA\GSD\ sub-directory.

• Then start the SIEMENS SIMATIC Manager and project the structure of the S7. As PROFIBUS master, for instance, a CPU315-2DP with integrated PROFIBUS interface may be used (Figure 6).

• Create a SINEC L2 net.

• Select from the hardware catalogue (PROFIBUS\Further FIELD

DEVICES) the DP_SLAVE and place it (by drag-and-drop) in the SINEC L2 net correspondingly. Assign the slave to the desired station address.

After that take the desired DP_SLAVE modules out of the hardware catalogue and place them (by drag-and drop) - according to NetJack module configuration - in the structure list of the slave. Therein the DP_SLAVE modules must be listed in the following order (see configuration examples):

• All digital inputs

• All digital outputs

• All analogue inputs

• All analogue outputs

Configuration examples:

Plug-in place

Configuration Examples

1*DI, 1*DO, 1*AI, 1*A0

4*DI, 1*DO, 2*AI, 2*AO

4*DO, 4*AO 0 DI

DO 3 AO

DO 4

AO 5

AO 6

7 AO

8 AO

• Transfer the projected configuration to the target system (= CPU315-2DP).

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With double-click on the projected slave the properties of the slave (Figure 7) are displayed and the physical assignment between the plug-in places of the input and output channels and the addresses in the PLC (Figure 8).

Figure 7: Properties of the DP slave

Figure 8: Physical assignment of the DP slave

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8.3.3 Functions

The functions page displays the overview of the software functions. The corresponding settings can be reached by marking a line in the list and then operating the “Edit” button.

8.3.3.1 Digital and analogue inputs/outputs

Overview of digital and analogue I/O´s:

- Digital inputs

- Digital outputs

- Actual values

- Analogue outputs

- Free linearization curves

The corresponding settings can be reached by marking a line in the list and then operating the “Edit” button.

Functions for digital and analogue inputs/outputs:

Function

Input Range

Parameter:

Number

Digital inputs

Number of digital inputs

Max. 24 characters

Function

Input Range

Parameter:

Number

Digital outputs

Number digital outputs

Max. 24 characters

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Subject to technical modifica tions

8.3.3.2 Actual values

Overview of the actual values:

- Actual value No.

- Description

- Type

- Dimension

Functions are defined by operating the “Edit” button. The numbers of parameters are defined by operating the “PARAM” button.

Functions for each actual value:

Function

Input Range

Parameter: Number

Number of actual values

Description

Actual value name, max. 24 characters

Linearization type

Max. range °C Max. range °F

Unassigned -9999..+9999 -9999..+9999 Linear

-9999..+9999 -9999..+9999 Fe / CuNi (constantan), DIN 43710 -200..+900 -328..+1652 Fe / CuNi (constantan), Type J -200..+1200 -328..+2192 Pt100, 4-wire -200..+850 -328..+1652 Nicrosil / Nisil, IEC 584 , NiCrSi-NiSi Type N -260..+1300 -436..+2372 NiCr / Ni, Type K -200..+1400 -328..+2552 Ni / NiMo18% 0..+1400 +32..+2552 Pt / PtRh10%, Type S 0..+1800 +32..+3272 Pt / PtRh13%, Type R -50..+1769 -58..+3216 WRe5% / WRe26% 0..+2320 +32..+4208 WRe3% / WRe25% 0..+2400 +32..+4352 PtRh30% / PtRh6%, EL18, Type B 0..+1820 +32..+3308 Pt100, 3-wire -200..+850 -328..+1562 Cu / CuNi (constantan), Type T -270..+400 -454..+752 Pt20%Rh/Pt40%Rh 0..+1888 +32..+3430 Ir40%Rh/Ir 0..+2003 +32..+4177 Free linearization curve 1

-9999..+9999 -9999.+9999

Free linearization curve 2

-9999..+9999 -9999.+9999

Range code

Input range in case of linear signal: 0...10 Volt, 0...20 mA, 4... 0 mA

Actual value function

None, °C in °F convert, actual value scaling 1, actual value scaling with limit. 1

Display format

Actual value display format according to format enumeration

Low range limit

Input range: -9.99999E15 to +9.99999E15

High range limit

Input range -9.99999E15 to +9.99999E15

Dimension text

Max. 10 characters

Mean value number

0...50

Number of correction points

0...5

Actual value correction point 1-5

5 actual value correction points, general input range: -9.99999E15 to +9.99999E15, Actual value range is considered in addition

Correction point 1-5

5 actual value correction points, general input range: -9.99999E15 to +9.99999E15,

Actual value range is considered in addition (correction value maximum +/- 10% from

actual value range)

Error message

Sensor break/Ufl./Ofl.

Actual value at sensor break/Ufl./Ofl.

Value from actual value processing, range upper limit, range lower limit, fixed value

Measuring rate CAN basis linear

Standard, high speed

Actual value factor

Range: -9.99999E15 to +9.99999E15

Actual value offset

Range: -9.99999E15 to +9.99999E15

Number of filter values

0…9

Number of sequenced values which are ignored if they are located in the “filter

window”

Filter window

00,01…99,99 % (related to actual value range)

Program Controller SE-707

88 Subject to technic al modifications

For °C and °F the limits of range already entered are re-scaled automatically! Verify limits of range after having changed the dimension!

The upper limit of range must be defined larger than its lower limit!

) If current is measured, the supplied 50 Ω-resistance must be connected to the voltage input (0..+10V) of the appurtenant channel if using STANGE CAN-IW8XL and CAN-IW4XL cards. The resistance causes a voltage drop of 0 (0.2)..1 V, which is converted correspondingly, provided the correct measuring range has been selected.

) See also CONFIGURATION, Free Linearization Curves.

Actual value: Function description

Linear 0-100 %

0..10 V, 0(4)..20 mA Pt100 Thermocouple

Linear 0 100 % 0 10V 0(4) 20 mA

Actual value at the device

Fault Information "Actual Value Defective"

Each actual value one function output is assigned to, which is activated dependently on a configurable error condition (see also Table AV 2, Parameter 17). In this case the "Actual Value Defective" alarm message 209 is put out. Possible malfunction causes are actual value range underflow or overflow and/or sensor break.

In case of an defective actual value the output behaviour can be configured (see also table “Actual value at sensor break/Ufl./Ofl.”). In case of disturbance the output value of the actual value can assign either the upper or lower range value, a fixed value (see table “Sensor break fixed value”), a delivered value from the measuring of actual value (CAN base or CANSIOS or Profibus, …). A possibly set actual value processing or scaling (Offset/Factor) remains active.

Thermocouple or Pt100

Actual value

filtration

CAN

analogue

input

Linear input signal

Free linearization

Linearization

ADC-value

according to actual

Temperat ure

value

transferr ed 1:1

Linearization

ADC-value

according t o

configured table

Average

value

calculation

Actual value

function

Actual value

correction

Program Controller SE-707

Subject to technical modifica tions

Linearization Unassigned

Unassigned for each actual value that is not used. Neither such inactive actual values are regarded for "Actual Value Defective" messages.

Actual value filtering

Measured value falsifications, which are caused by disturbances on the measuring signal, can become filtered with this function. Up to 9 successive measured values can be ignored, if their deviation from the actual value evaluated last is larger than the filter window configured. The proportional value "filter window" refers thereby to the associated actual value range. If you have indicated e.g. 1% and the actual value range amounts 0..1200°C, then the next actual value is regarded as outside lying of the window, if he deviates more than +/- 12°C of the last actual value.

Note

Actually existing jumps in the actual value process are registered during activated actual value filtering with temporal delay (normal actual value measuring time of the channel x filter value number). This delay can have effects on the controller action in rare cases; mostly however the operations are not affected.

ATTENTION!

The function may be only activated if cyclic actual values come in like the STANGE CAN periphery, because measured values are "thrown away". If values come in e.g. over the Profibus-Slave module, the actual value would deviate from the actually value of the Profibus-Master if this values sends only during change of value and not cyclically!

Average value calculation

By means of the average value calculation the actual value can be smoothed. A sliding average value is calculated over the configured number of actual values (parameter “Mean value number”).

ATTENTION!

The function may be only activated if cyclic actual values run in like the STANGE CAN periphery! If values come in e.g. over the Profibus-Slave module, the actual value would deviate from the actually value of the ProfibusMaster if this values sends only during change of value and not cyclically!

Actual Value Function

By means of the actual value function a conversion from °C to °F can either be made (actual value function “°C  °F”) or the actual value can be reversed arbitrarily (“actual value scaling” and “actual value scaling with limit.”). Thereby the parameter “actual value factor” is then taken for the actual value, parameter “actual value offset” is added as offset to the actual value. For “actual value scaling” the displayed actual value can be over and under the set range limits, for “AV scaling with limit” the displayed actual value is limited to the set range limits (compatible to SE-4xx and SE-5xx devices)

Program Controller SE-707

90 Subject to technic al modifications

Actual Value Correction

The flow of actual value processing is divided in several parts, represented in the following diagram.

Fig. 1: Function diagram of the actual value block

The processing of the actual value correction takes place after scaling, validity evaluation and filtering. A comparison of the filtered measuring values e.g. for thermocouple or Pt100 measuring sensors can be executed with the help of the actual value correction.

For each actual value up to 5 correction point are freely definable. After the input of the number of correction points the actual value correction point input and the definition of the correction values takes place.

Analogue

input signal

Conversion

to range

Transmission

1:1

Validity

evaluation

Filtering

Correction

table

Multiplication

with factor

Offset

connection

Controlled

output

Analogue

output signal

Program Controller SE-707

Subject to technical modifica tions

Fig. 2: resulting correction value curve of 5 co rrection points

The line resulting from the points are linearly included in the curve progression according to equation of a line.

All actual values (AV

Measuring Value

> 900) displayed after the last correction point are based on the resulting equation of a line of

the last two correction points (in the example P4 and P5). Thus results the correction value 5,5 (P

1400

) for the expected

temperature range end value of 1400 °C in the example.

Example calculation:

m = slope Δy = Δ correction value P

1400

= correction value at 1400 °C

Δx = Δ AV

Measuring value

1400

– 3 = m · Δx = 0,005 (1400 – 900) = 2,5

1400

= 5,5  AV

Display

= 1405,50 °C

Correction Value

Measuring Value

[°C]

Correction Value Curve

Program Controller SE-707

92 Subject to technic al modifications

The correction point values are defined like follows: DiffVal = AV

Display

- AV

Measuri ng Value

The actual values displayed before the first correction points are based on the resulting equation of a line of the first both correction points (in the example P1 and P2). Thus results for example the correction value 2.13 (P

-120

) for the AV

Measuring Value

-120 °C. Therefore an actual value to the amount of -117.87 °C is displayed.

The resulting equation of a line also effects to all displayed actual values which are located before and after the two correction points if only two correction points are used. In case of a slope of 0,002 the correction value for 200 °C (P

200

) is

located at 1,4 and for 1000 °C (P

1000

) results a value of 3.

Fig. 3: resulting correction value curve of 2 co rrection points

Specifics:

- In case of only one released correction point a parallel shift of the actual value curve takes place (application e.g. for temperature offset).

- In case of two correction values at the same measuring point the first value available in the table is used.

- It is checked, whether the correction points are located within the actual value range!

- The correction table entries are automatically sorted in ascending order internally.

(In case of taking over a configuration from a device of the 4th or 5th generation has to be paid attention, that the table in the older devices is not automatically sorted in ascending order. If the table of the older device should not be entered sorted in ascending order, differences in the actual value processing result. In this case the result must be checked necessarily and where required the correction table adapted.)

Correction Value

Measuring Value

[°C]

Correction Value Curve

Program Controller SE-707

Subject to technical modifica tions

Measuring rate for linear actual values on the CAN-Basis (not applicable for SIOS)

- If CAN modules for fast actual value processing are used for standard signals (CAN-IW8-Q) with the remote peripherals, then the measuring speed for each there configured actual value can be determined (normal or fast).

The measuring rate for the CAN-IW8-QB amounts in normal operation 950 ms, for fast operation 95 ms.

- If CAN modules for thermocouple and standard signals (CAN-IW4-XL and CAN-IW8-XL) are used with the remote peripherals, then one standard signal actual value per input module can be measured favoured (faster). The measuring rate for fast operation amounts 400 ms for an IWx-XL module.

ATTENTION! Only one standard signal channel per module may be configured ”fast” in case of using CAN-IW4-XL and CAN-IW8XL modules. If several actual values are configured “fast” for these modules by mistake, then only the last actual value of the corresponding module is measured favoured. Thermocouples cannot be measured favoured.

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94 Subject to technic al modifications

8.3.3.3 Analogue outputs

Overview of the analogue outputs:

- Analogue output number

- Description

- Function code

- Function number

The numbers of parameters are defined by operating the “PARAM” button.

Functions for each analogue output:

Function

Input Range

Parameter: Number

Number of analogue outputs

Description

Analogue output name, max. 24 Unicode characters

Function code

Unassigned

Set value Actual value Formula value Variable value Manipulated variable Manipulated variable “Heating” Manipulated variable “Cooling” Controller actual value

Controller set value

Function number

Number of the selected operand in “Function Code”

Output functions

Normal

Invers

Scaling

Output range

0..10 Volt, 0..20 mA, 4..20 mA

Scaling factor

Input range: -9.99999E15 to +9.99999E15

Scaling offset

Input range: -9.99999E15 to +9.99999E15

Program Controller SE-707

Subject to technical modifica tions

Analogue outputs: Functional description

Dependent on the selected hardware configuration (Can master with DAC modules or CAN slave circuit) different settings may be required for the function mode of the analogue outputs.

Output Function and scaling

In case of DAC modules, transfer of an analogue output value is effected already as a per-cent value (0...100 %); however, in case of CAN slave circuits in the I/O system it is transferred as a real value.

Example:

A setpoint value of 0...1200 °C is transferred in a CAN slave circuit as a real value with a range of 0...1200.

ATTENTION! If scaling is executed, the manner of the value provided to be scaled (% for DAC modules, real value for CAN slave) must be taken into account when defining scaling factor and offset!

Example for DAC module: Factor = 0.5, Offset = 50; the DAC-value amounts to a range of 50...100 % (e.g. 5...10 V). Example for CAN slave: Factor = 0.1, Offset = 500, setpoint value range = 0...450.0; the slave value is in a range between 500 and 545.

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8.3.3.4 Free linearization curves

Overview of the free linearization curves:

- Linearization 1

- Linearization 2

The functions are defined over the “Edit” button. The numbers of parameters are defined by operating the “PARAM” button.

Functions for each free linearization curve:

Function

Input Range

Parameter:

Linearization 1

Description

Description curve 1: 24 Unicode characters

Input

Input value, input range -9.99999E15 to +9.99999E15

Output

Output value, input range -9.99999E15 to +9.99999E15

Details:

Linearization 2

Description

Description curve 2: 24 Unicode characters

Input

Input value, input range -9.99999E15 to +9.99999E15

Output

Output value, input range -9.99999E15 to +9.99999E15

Free Linearization Curves: Functional description

With the actual value processing in the device there can be performed linearization for all conventional thermocouples and Pt100. For other types of actual value sensors two linearization curves can be freely defined (see CONFIGURATION Actual Values). Each curve can obtain up to 64 curve points (input/output value couples in real format).

The curve points can be entered in any order; they are sorted automatically in the working memory. Deleting or inserting points is only possible at the end of the list. If several points have the same input value (erroneously), only the first entered point is accepted.

The actual value range is defined by the largest and the smallest entry range, i.e. these values correspond to 0...100 % of the value range.

(See the example on the following page)

Program Controller SE-707

Subject to technical modifica tions

Example:

Output value (°C)

100

0,5

0 2 4 6 8 10

An input range of 0...10 V is actual. Values between 2 and 8 V are to be screened upon 0.5…100 °C as shown above.

Additionally to the four curve points (•) the smallest and the largest possible value (x) must be specified. In the present

example the input values 0 V and 2 V equal output values are assigned to. The same applies to the input values 8 V and 10 V. To define the pictured linearization curve, therefore, six pairs of values are required.

The range configured for the appurtenant actual value (see CONFIGURATION Actual Values) is only relevant for a contingent DAC output.

Input value (V)

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98 Subject to technic al modifications

8.3.3.5 Set values

Overview of the set values:

- Set value number

- Description

- Dimension

The functions are defined over the “Edit” button. The numbers of parameters are defined by operating the “PARAM” button.

The set values are programmed segment by segment. Furthermore a process step is assigned to each segment.

Functions for each set value:

Function

Input Range

Parameter: Number

Set value number

Description

Max. 24 Unicode characters

Display format

Max. 10 Unicode characters

Lower limit of range

Set value lower limit, input range -9.99999E15 to +9.99999E15

Upper limit of range

Set value upper limit, input range -9.99999E15 to +9.99999E15

Dimension text

Set values display format according to format enumeration

Set value function

None, PLC time in sec. / min. / h.

Ramp or Jump

Ramp / Jump

Gradient code

None, 1/second, 1/minute, 1/hour

Manual values at program load

Delete / not delete

Program Controller SE-707

Subject to technical modifica tions

Set Values: Functional Description (Programmer)

Control inputs:

Start Set value Stop Digital tracks Reset Process step Interlocking stop Segment-No. (binary-code) Jump segment. +1 New segment loaded Mode: Step-by-step Continuation at Status outputs: segment end RESET RUN Jump to actual value STOP Jumb to progr.- END End Locking stop STOP after power failure Segment-END (mode: step-by-step) Actual v. not found (jump to actual value) Actual progr. no. (BCD-code) Prog. selected Progr.-No. (BCD-Code) No selection occurred: Takeover of the program not existing progr. no. No selection occurred: RUN or STOP status

The set values and the digital tracks are programmed segment by segment. Furthermore a process step is assigned to each segment (see CONFIGURATION Process Steps).

Control Inputs

The device obtains seven impulse inputs (impulse length 200 msec minimum) and two static inputs: Reset (Re-)set program to start values; impulse input Start Program start from the beginning (from RESET or END status); program continuation (from STOP status); impulse input Stop Program stop (from RUN status); impulse input Interlocking stop Program stop, as long as the interlocking stop input is active; this input is applicable for interlocks (step enable conditions), which, for instance, are configured with the internal PLC; static input Jump Segment+1 Jump to the next segment (from RUN or STOP status); impulse input "Step by Step" Mode Program stop at the end of each segment; static input Continuation at Segment END ("Step by Step") Program continuation at the end of a segment in "step by step" mode; impulse input

set values

digital tracks

50 segments max.

Program selection

Program Controller SE-707

100 Subject to technic al modifications

Jump to Actual Value The control zone for the jump-on-actual value is freely selectable (FE 0225..0229, binary

coded; see also reference lists). As basis serves the controller actual value (the replacement actual value is considered if possible for the jump.

The set value currently equal to the actual value is searched on the program curve. The search is performed forwards and backwards up to a gradient change; if the result is unambiguous, a jump is effected to this program point. Otherwise the search is cancelled

and the "Actual Value Not Found" error output is set (see also examples below). The "Jump to Actual Value" function is active in RUN and STOP status; the status remains unchanged after the jump. Furthermore it may be reasonable after a power failure to continue with a "Jump to Actual Value"..

Actual value

Unambiguous target Two possible target No target point: no jump point in the setpoint points: no jump value curve

Actual program point Target point (Av = Sv) of the jump

Jump to Program End By activating this control input (positive edge) in RUN or STOP status an immediate jump to program end is executed.

Status Outputs

The program status is issued by means of one of the seven outputs: RESET Program on start values RUN Program running STOP Program stop (also active in case of power failure stop, segment end stop and interlocking stop) END Program on end values (running terminated) STOP after Power Failure Program stop after power failure if the configured power failure time is exceeded Segment END ("Step by Step") Program stop at segment end in "step by step" mode Actual Value not found The actual value could not be found unambiguously in the set value curve (only ("Jump to Actual Value") Relevant for the values of Control Zone 1! See also "Control Inputs"). (Related only on values selected control zone via FI 225...229).

Set Value Behaviour in Program Run (Jump or Ramp)

With regard to its variation, each set value can be configured to be one of the two following types: Jump The set value is set abruptly to the new value in every new segment. Ramp The set value is moved to the new value continuously in the programmed segment time and is calculated step by step. The output intervals ("steps") are defined to 0.1 sec).

Stange SE-707 Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual