Standard Pump SP-800DD, SP-800SR, SP-8900, SP-8800, SP-8200 Operating Instructions And Parts Manual

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

Operating Instructions and Parts Manual

Sanitary Pump Models: SP-8100, SP-8200, SP-8800, SP-8900

SP-800SR & SP-800DD

Metering Systems Models: 8300, 8320 & 8500

TABLE OF CONTENTS

PAGE

General Safety Information .....................................................2

SP-8100 & SP-8200 Series .......................................................2

SP-8800 & SP-8900 Series .......................................................6

SP-800SR Series ..............................................................10

SP-800DD Series ..............................................................11

Ultra Mass 8500 Series .........................................................16

Ultra Mag 8300 Series..........................................................18

Flow Meter & Pump Systems 8320 Series ...........................................20

Motors .....................................................................22

Hazardous Duty Environments...................................................26

Warranty ...................................................................27

3-A Certificate ...............................................................28

1540 University Drive, Auburn, Georgia 30011 USA

TOLL FREE 866–558–8611 • Phone [phone] • Fax [phone]

(OIPMS0611)

STANDARD PUMP

e-mail: [e-mail]

www.standardpump.com

1

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

Standard Pump

Sanitary Pump Models:
SP-8100, SP-8200, SP-8800, SP-8900, SP-800SR & SP-800DD

Description

Standard’s Drum Pumps are designed to transfer a variety of
materials from 55 gallon drums and tanks. Standard Pump

offers several different pumps, each designed for specific
applications. Before operating, please confirm that the pump’s
materials of construction are suitable for the application.

Unpacking

Cartons should be handled with care to avoid damage from

dropping, etc. After unpacking, inspect carefully for any

damage that may have occurred during transit. Check for

loose, damaged or missing parts.

General Safety Information

The responsibility for safe assembly, installation, and operation

ultimately rests with the operator. Read and understand ALL

safety precautions and operating instructions before operation.
Careless pump operation can result in serious injury.

1. Before operating the pump, read and understand these

operating instructions.

2. The operator should wear suitable protective clothing
including the following: face mask, safety shield or
goggles, gloves, apron, and safety shoes.

3. Before operating, verify the materials being pumped are
compatible with the pump’s “wetted components.”

4. All Federal, State, and local safety codes should be

followed.

5. Verify that the motor voltage corresponds to proper

electrical supply.

6. Before plugging motor into power supply, make sure the
motor switch is in the OFF position.

7. Before operation, confirm all pump connections are

properly tightened.

8. First pump clean water in order to familiarize yourself with
the pump’s operation, flow rate, discharge pressure and

motor speed.

9. Before starting the pump, confirm the discharge hose is
securely fastened to the receiving vessel in order to prevent
splashing.

10. Never leave pump unattended during operation.

11. Do not submerge the motor in any liquid.

12. When finished using the pump, flush the pump by

pumping water or an appropriate cleaning solution. Do not
use flammable or combustible cleaning solutions.

13. Never carry the motor by the power cord.

SP-8100 & SP-8200 SERIES

Specifications

Models SP-8100 & SP-8200

Maximum Liquid

Temperature ....................175º F (79º C)

Pump Type .......................Centrifugal

Pump Speed .....................10,000 RPM

Max. Flow Rate SP-8100 .................. 32 GPM (121 LPM)

SP-8200 .................... 15 GPM (57 LPM)

Max. Discharge Pressure SP-8100 ........................ 16 psi (1,1 bar)

SP-8200 ........................ 32 psi (2,2 bar)

Wetted Materials ............SS 316, Buna & Teflon

Immersion Length ........... 47" (1200 mm) (Tanks)

39" (1000 mm) (Drums & Barrels)

Discharge Port .................... 1.0" (25 mm) Hose Barb &

1.5" (38 mm) Tri-Clamp

Motors .............................SP-280P Series, SP-ENC Series,

SP-A1FP, SP-A2 Series

Note: Flow rates are based on water. As viscosity increases, the flow

rate will decrease.

Assembly

1. Remove the pump and motor from packaging.

2. Inspect all contents for damage.

3. Couple the motor to the pump tube by using the Hex Nut

(see Figure 1).

Electric

Figure 1

4. It is recommended to thoroughly clean and sanitize models

SP-8100 & SP-8200 before operation.

5. First pump clean water in order to familiarize yourself with
the pump’s operation, flow rate, discharge pressure and

motor speed.

Model Air Connection Consumption

SP-A1FP .125" (3,2 mm) 28 CFM @ 90 psi

13.2 L/sec @ 6,2 bar

SP-A2L .25" (6,3 mm) 28 CFM @ 90 psi
SP-A2 13.2 L/sec @ 6,2 bar

Note: For optimum performance make sure proper size air
lines are installed.

2

Air

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

Do not use these pumps for the transfer of

flammable or combustible products or in an
environment where flammable or combustible fumes are
present unless used in conjunction with an Explosion Proof
Motor, SP-A1FP or SPA2 Series air motor. Please contact the
factory or authorized distributor with any questions regarding
this matter (see page 24).

General Operation Guide (SP-8100 & SP-8200)

1. Use closed top drum or other cover to prevent possible

contamination.

2. Once the pump is fully cleaned, assembled and all

connections are securely fastened, insert the pump into the

drum or tank.

Air Line

Air Exhaust

3. Remove the pump foot (P/N: 8108 or 8108HH) by turning

clockwise (see Figure 2).

Pump Foot

Note: Recommend plumbing exhaust air away from drum or

tank to avoid possible contamination. Left port is air intake,

right port is air exhaust.

3. It is recommended to attach a suitable hose or pipe to the

pump discharge.

4. If you opt to use a hose, fasten the hose to the hose

barb with a suitable hose clamp that exceeds the pump
discharge pressure.

Make sure the hose meets the pump

discharge pressure requirements (SP-8100
= 16 psi (1,1 bar)) / (SP-8200 = 32 psi (2,2 bar). It is
recommended to use a hose that is rated 4 x the pump
discharge pressure.
Ex: 32 x 4 = 128 psi (9 bar).

5. Turn the motor to the “ON” position.

6. After use, clean the pump and store vertically.

Disassembly / Cleaning Procedures
(SP-8100 & SP-8200)

1. In order to clean a majority of the residue from the pump

tube, immerse the pump into a 55 Gallon Drum of water
or a non-flammable, food safe cleaning agent. Allow the
pump to circulate the water for 3 minutes.

2. For a more thorough cleaning remove the motor from the

pump tube by loosening the connection nut (P/N: 8842)

(see Figure 2).

Figure 2

4. While holding the drive shaft (P/N: 2028 or 2029) with
pliers (Factory suggests grip-locks to avoid scarring shafts)
remove the impeller (P/N: 2706 or 4608HH) (see Figure 3).

Figure 3

NOTE: Use grip-lock pliers to hold shaft while removing

impeller counter clockwise.

3

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

5. Remove the Pump Housing (P/N: 8107) by turning clockwise

(see Figure 4).

Figure 4

6. Remove the connection nut (P/N: 8842) (see Figure 5).

8. Secure drive shaft (P/N: 2028 or 2029) with grip-locks. Remove

coupling counter clockwise (P/N: 1004) (see Figure 7).

Figure 7

9. Insert screwdriver through bearing unit (P/N: 1038) (see

Figure 8).

Figure 5

7. Loosen connection flange from inner/outer assembly

by turning clockwise. Pull straight up separating the
connection flange (P/N: 8102) and drive shaft (P/N: 2028 or

2029) from the inner / outer tube assembly (P/N: 8104 or P/N:

8105) (see Figure 6).

Figure 6

Figure 8

NOTE: Ensure screwdriver is maintained inside bearing unit

so spacer and seal are stationary and aligned properly for
reassembly.

When replacing the drive shaft in the

bearing unit (P/N: 1038) during reassembly,
make sure the drive shaft is inserted through the spacer in
between the bearings inside the bearing unit. Failure to do so
could cause the bearing unit to prematurely fail.

10. Use a non-flammable, food safe cleaning agent to

manually clean remainder of pump tube.

11. After thoroughly inspecting all components, reassemble

in the reverse order of disassembly steps. Make sure all

components are clean, secure and undamaged.

4

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

SP-8100 SERIES PARTS
SP-8200 SERIES PARTS

1

2

3

4

5

ITEM DESCRIPTION PART
NUMBER NUMBER

1

2

3

4

Connection Nut, SS316

Snap Ring, SS316

Pump Coupling

Bearing Unit Assembled — 2 each

8842

8208

1004

1038

Viton shielded bearings,

spacer, snap ring, bearing can

5

6

6

7

8

9

10

8

9

1110

11

12

13

14

15

7

16

17

12

18

V-Seal, PTFE

Drive Shaft, SS316

39" (1000 mm)

47" (1200 mm)

Guide Sleeve, PTFE

39" (1000 mm) /47" (1200 mm)

Connection Flange, SS316

O-Ring, Buna

Tri-Clamp, SS316

Hose Barb, SS316, 1" (25 mm)

Inner/Outer Tube Assembly, SS316

39" (1000 mm)

47" (1200 mm)

O-Ring, Buna (2 per set)

Pump Housing, SS316 w/ PTFE Bushing

Impeller, High Volume, PTFE (SP-8100)

Impeller, High Pressure, PTFE (SP-8200)

Pump Foot, High Volume, SS316 (SP-8100)

Pump Foot, High Pressure, SS316 (SP-8200)

4000

2028

2029

8106

8102

836

833

8833

8104

8105

8103

8107

2706

4608HH

8108

8108HH

13

14

15

17

16

18

When pumping flammable or combustible liquids, this pump must be used in conjunction with an explosion proof motor,

SP-A1FP or SP-A2 Series air motor (see page 26).

5

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

SP-8800 & SP-8900 SERIES

Specifications

Models SP-8800 & SP-8900

Maximum Liquid

Temperature ....................175º F (79º C)

Pump Type .......................Centrifugal

Pump Speed .....................10,000 RPM

Max. Flow Rate SP-8800 .................. 32 GPM (121 LPM)

SP-8900 .................... 15 GPM (57 LPM)

Max. Discharge Pressure SP-8800 ........................ 16 psi (1,1 bar)

SP-8900 ........................ 32 psi (2,2 bar)

Wetted Materials ............SS 316, Buna & Teflon

Immersion Length ........... 47" (1200 mm) (Tanks)

39" (1000 mm) (Drums & Barrels)

Discharge Port .................... 1.0" (25mm) Hose Barb &

1.5" (38 mm) Tri-Clamp

Motors .............................SP-280P Series, SP-ENC Series,

SP-A1FP, SP-A2 Series

Note: Flow rates are based on water. As viscosity increases, the flow

rate will decrease.

Assembly

1. Remove the pump and motor from packaging.

2. Inspect all contents for damage.

3. Couple the motor to the pump tube by using the Hex Nut

(see Figure 1).

Do not use these pumps for the transfer of

flammable or combustible products or in an
environment where flammable or combustible fumes are present
unless used in conjunction with an Explosion Proof Motor or
SP-A1FP / SP-A2 Series air motor. Please contact the factory or
authorized distributor with any questions regarding this matter
(see page 24).

General Operation Guide (SP-8800 & SP-8900)

1. Use closed top drum or other cover to avoid possible

contamination.

2. Once the pump is fully cleaned, assembled and all

connections are securely fastened, insert the pump into the

drum or tank.

Air Line

Air Exhaust

Electric

Figure 1

Air

4. First pump clean water in order to familiarize yourself with
the pump’s operation, flow rate, discharge pressure and

motor speed.

5. It is recommended to thoroughly clean and sanitize models
SP-8800 & SP-8900 before operation.

Model Air Connection Consumption

SP-A1FP .125" (3,2 mm) 28 CFM @ 90 psi

13.2 L/sec @ 6,2 bar

SP-A2L .25" (6,3 mm) 28 CFM @ 90 psi
SP-A2 13.2 L/sec @ 6,2 bar

Note: For optimum performance make sure proper size air
lines are installed.

Note: Recommend plumbing discharge air away from drum or

tank to prevent possible contamination. Left port is air intake,

right port is air exhaust.

3. It is recommended to attach a suitable hose or pipe to the
pump discharge.

4. If you opt to use a hose, fasten the hose to the hose
barb with a suitable hose clamp that exceeds the pump

discharge pressure.

Make sure the hose meets the pump

discharge pressure requirements (SP-8800
= 16 psi (1,1 bar)) / (SP-8900 = 32 psi (2,2 bar). It is
recommended to use a hose that is rated 4 x the pump
discharge pressure. Ex: 32 x 4 = 128 psi (9 bar).

5. Turn the motor to the “ON” position.

6. After use, clean the pump and store vertically.

Disassembly / Cleaning Procedures
(SP-8800 & SP-8900)

1. In order to clean a majority of the residue from the pump

tube, immerse the pump into a 55 Gallon Drum of water
or a non-flammable, food safe cleaning agent. Allow the
pump to circulate the water for 3 minutes.

2. For a more thorough cleaning remove the motor from the

pump tube by loosening the connection nut (P/N: 8842)

(see Figure 2).

6

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

5. Remove O-ring (P/N: 8830) from drive shaft (P/N: 8806 or 8807)

3. Remove the pump foot (P/N: 8826 or P/N: 8926) by turning

Figure 4

located behind impeller (P/N: 8827 or P/N: 8927 (see Figure 4).

Drive Shaft

O-Ring

Pump Foot

Figure 2

clockwise (see Figure 2).

4. While holding the drive shaft (P/N: 8806 or P/N: 8807) with
pliers (Factory suggests grip-locks to avoid scarring shafts)
remove the impeller (P/N: 8827 or P/N: 8927) (see Figure 3).

6. Remove the Pump Housing (P/N: 8824) by turning clockwise

(see Figure 5).

Figure 5

7. Remove the connection nut (P/N: 8842) (see Figure 6).

Figure 3

NOTE: Use grip-lock pliers to hold shaft while removing

impeller counter clockwise.

Figure 6

7

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

8. Remove tri-clamp fitting (P/N: 833).

9. Pull straight up separating the inner tube assembly (P/N:
8819 or P/N: 8820) from outer tube assembly (P/N: 8814 or

8815) (see Figure 7).

Figure 7

10. Secure inner tube assembly (P/N: 8819 or P/N: 8820). Lightly
tap drive shaft (P/N: 8806 or P/N: 8807) up through inner

tube assembly (see Figure 8).

Figure 9

12. Secure drive shaft (P/N: 8806 or P/N: 8807) with grip-

locks. Remove coupling (P/N: 1004), bearings (P/N:
1038-2),bearing spacer (P/N: 1038-4) and secondary seal
(P/N: 8803) (see Figure 10).

Coupling
Bearing
Spacer
Bearing
Seal

Figure 8

11. Remove guide sleeve (P/N: 8811) from drive shaft (P/N: 8806
or P/N: 8807) (see Figure 9).

Figure 10

13. Use a non-flammable, food safe cleaning agent to
manually clean remainder of pump tube.

14. After thoroughly inspecting all components, reassemble
in the reverse order of disassembly steps. Make sure all

components are clean, secure and undamaged.

8

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

SP-8800 SERIES PARTS
SP-8900 SERIES PARTS

1

2

3

4

6

7

9

5

13

12 1413

8

10

11

15

16

17

19

18

20

ITEM DESCRIPTION PART
NUMBER NUMBER

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

Connection Nut, SS316

Snap Ring, SS316

Pump Coupling

Bearing

Bearing Spacer

Secondary Seal, PTFE

Drive Shaft, SS316

39" (1000 mm)

47" (1200 mm)

O-Ring, Buna

Guide Sleeve, PTFE

39" (1000 mm) /47" (1200 mm)

Inner Tube Assembly, SS316

39" (1000 mm)

47" (1200 mm)

O-Ring, Buna, (2 Per Set)

O-Ring, Buna

Tri-Clamp, SS316

Hose Barb, SS316 1.00" (25 mm)

Outer Tube Assembly, SS316

39" (1000 mm)

47" (1200 mm)

Pump Housing w/ PTFE Bushing

Impeller, High Volume, SS316 (SP-8800)

Impeller, High Pressure, SS316 (SP-8900)

Pump Foot, High Volume, SS316 (SP-8800)

Pump Foot, High Pressure, SS316 (SP-8900)

8842

8208

1004

1038-2

1038-4

8803

8806

8807

8830

8811

8819

8820

8823

836

833

8833

8814

8815

8824

8827

8927

8826

8926

When pumping flammable or combustible liquids, this pump must be used in conjunction with an explosion proof motor,

SP-A1FP or SP-A2 Series air motor (see page 26).

9