Standard Pump SP-800DD, SP-800SR, SP-8900, SP-8800, SP-8200 Operating Instructions And Parts Manual

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Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

Operating Instructions and Parts Manual

Sanitary Pump Models: SP-8100, SP-8200, SP-8800, SP-8900

SP-800SR & SP-800DD

Metering Systems Models: 8300, 8320 & 8500

TABLE OF CONTENTS

PAGE

General Safety Information .....................................................2

SP-8100 & SP-8200 Series .......................................................2

SP-8800 & SP-8900 Series .......................................................6

SP-800SR Series ..............................................................10

SP-800DD Series ..............................................................11

Ultra Mass 8500 Series .........................................................16

Ultra Mag 8300 Series..........................................................18

Flow Meter & Pump Systems 8320 Series ...........................................20

Motors .....................................................................22

Hazardous Duty Environments...................................................26

Warranty ...................................................................27

3-A Certificate ...............................................................28

1540 University Drive, Auburn, Georgia 30011 USA

TOLL FREE 866–558–8611 • Phone 770–307–1003 • Fax 770–307–1009

(OIPMS0611)

STANDARD PUMP

e-mail: info@standardpump.com

www.standardpump.com

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

Standard Pump

Sanitary Pump Models: SP-8100, SP-8200, SP-8800, SP-8900, SP-800SR & SP-800DD

Description

Standard’s Drum Pumps are designed to transfer a variety of materials from 55 gallon drums and tanks. Standard Pump

offers several different pumps, each designed for specific applications. Before operating, please confirm that the pump’s materials of construction are suitable for the application.

Unpacking

Cartons should be handled with care to avoid damage from

dropping, etc. After unpacking, inspect carefully for any

damage that may have occurred during transit. Check for

loose, damaged or missing parts.

General Safety Information

The responsibility for safe assembly, installation, and operation

ultimately rests with the operator. Read and understand ALL

safety precautions and operating instructions before operation. Careless pump operation can result in serious injury.

1. Before operating the pump, read and understand these

operating instructions.

2. The operator should wear suitable protective clothing including the following: face mask, safety shield or goggles, gloves, apron, and safety shoes.

3. Before operating, verify the materials being pumped are compatible with the pump’s “wetted components.”

4. All Federal, State, and local safety codes should be

followed.

5. Verify that the motor voltage corresponds to proper

electrical supply.

6. Before plugging motor into power supply, make sure the motor switch is in the OFF position.

7. Before operation, confirm all pump connections are

properly tightened.

8. First pump clean water in order to familiarize yourself with the pump’s operation, flow rate, discharge pressure and

motor speed.

9. Before starting the pump, confirm the discharge hose is securely fastened to the receiving vessel in order to prevent splashing.

10. Never leave pump unattended during operation.

11. Do not submerge the motor in any liquid.

12. When finished using the pump, flush the pump by

pumping water or an appropriate cleaning solution. Do not use flammable or combustible cleaning solutions.

13. Never carry the motor by the power cord.

SP-8100 & SP-8200 SERIES

Specifications

Models SP-8100 & SP-8200

Maximum Liquid

Temperature ....................175º F (79º C)

Pump Type .......................Centrifugal

Pump Speed .....................10,000 RPM

Max. Flow Rate SP-8100 .................. 32 GPM (121 LPM)

SP-8200 .................... 15 GPM (57 LPM)

Max. Discharge Pressure SP-8100 ........................ 16 psi (1,1 bar)

SP-8200 ........................ 32 psi (2,2 bar)

Wetted Materials ............SS 316, Buna & Teflon

Immersion Length ........... 47" (1200 mm) (Tanks)

39" (1000 mm) (Drums & Barrels)

Discharge Port .................... 1.0" (25 mm) Hose Barb &

1.5" (38 mm) Tri-Clamp

Motors .............................SP-280P Series, SP-ENC Series,

SP-A1FP, SP-A2 Series

Note: Flow rates are based on water. As viscosity increases, the flow

rate will decrease.

Assembly

1. Remove the pump and motor from packaging.

2. Inspect all contents for damage.

3. Couple the motor to the pump tube by using the Hex Nut

(see Figure 1).

Electric

Figure 1

4. It is recommended to thoroughly clean and sanitize models

SP-8100 & SP-8200 before operation.

5. First pump clean water in order to familiarize yourself with the pump’s operation, flow rate, discharge pressure and

motor speed.

Model Air Connection Consumption

SP-A1FP .125" (3,2 mm) 28 CFM @ 90 psi

13.2 L/sec @ 6,2 bar

SP-A2L .25" (6,3 mm) 28 CFM @ 90 psi SP-A2 13.2 L/sec @ 6,2 bar

Note: For optimum performance make sure proper size air lines are installed.

Air

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

Do not use these pumps for the transfer of

flammable or combustible products or in an environment where flammable or combustible fumes are present unless used in conjunction with an Explosion Proof Motor, SP-A1FP or SPA2 Series air motor. Please contact the factory or authorized distributor with any questions regarding this matter (see page 24).

General Operation Guide (SP-8100 & SP-8200)

1. Use closed top drum or other cover to prevent possible

contamination.

2. Once the pump is fully cleaned, assembled and all

connections are securely fastened, insert the pump into the

drum or tank.

Air Line

Air Exhaust

3. Remove the pump foot (P/N: 8108 or 8108HH) by turning

clockwise (see Figure 2).

Pump Foot

Note: Recommend plumbing exhaust air away from drum or

tank to avoid possible contamination. Left port is air intake,

right port is air exhaust.

3. It is recommended to attach a suitable hose or pipe to the

pump discharge.

4. If you opt to use a hose, fasten the hose to the hose

barb with a suitable hose clamp that exceeds the pump discharge pressure.

Make sure the hose meets the pump

discharge pressure requirements (SP-8100 = 16 psi (1,1 bar)) / (SP-8200 = 32 psi (2,2 bar). It is recommended to use a hose that is rated 4 x the pump discharge pressure. Ex: 32 x 4 = 128 psi (9 bar).

5. Turn the motor to the “ON” position.

6. After use, clean the pump and store vertically.

Disassembly / Cleaning Procedures (SP-8100 & SP-8200)

1. In order to clean a majority of the residue from the pump

tube, immerse the pump into a 55 Gallon Drum of water or a non-flammable, food safe cleaning agent. Allow the pump to circulate the water for 3 minutes.

2. For a more thorough cleaning remove the motor from the

pump tube by loosening the connection nut (P/N: 8842)

(see Figure 2).

Figure 2

4. While holding the drive shaft (P/N: 2028 or 2029) with pliers (Factory suggests grip-locks to avoid scarring shafts) remove the impeller (P/N: 2706 or 4608HH) (see Figure 3).

Figure 3

NOTE: Use grip-lock pliers to hold shaft while removing

impeller counter clockwise.

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

5. Remove the Pump Housing (P/N: 8107) by turning clockwise

(see Figure 4).

Figure 4

6. Remove the connection nut (P/N: 8842) (see Figure 5).

8. Secure drive shaft (P/N: 2028 or 2029) with grip-locks. Remove

coupling counter clockwise (P/N: 1004) (see Figure 7).

Figure 7

9. Insert screwdriver through bearing unit (P/N: 1038) (see

Figure 8).

Figure 5

7. Loosen connection flange from inner/outer assembly

by turning clockwise. Pull straight up separating the connection flange (P/N: 8102) and drive shaft (P/N: 2028 or

2029) from the inner / outer tube assembly (P/N: 8104 or P/N:

8105) (see Figure 6).

Figure 6

Figure 8

NOTE: Ensure screwdriver is maintained inside bearing unit

so spacer and seal are stationary and aligned properly for reassembly.

When replacing the drive shaft in the

bearing unit (P/N: 1038) during reassembly, make sure the drive shaft is inserted through the spacer in between the bearings inside the bearing unit. Failure to do so could cause the bearing unit to prematurely fail.

10. Use a non-flammable, food safe cleaning agent to

manually clean remainder of pump tube.

11. After thoroughly inspecting all components, reassemble

in the reverse order of disassembly steps. Make sure all

components are clean, secure and undamaged.

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

SP-8100 SERIES PARTS SP-8200 SERIES PARTS

ITEM DESCRIPTION PART NUMBER NUMBER

Connection Nut, SS316

Snap Ring, SS316

Pump Coupling

Bearing Unit Assembled — 2 each

8842

8208

1004

1038

Viton shielded bearings,

spacer, snap ring, bearing can

1110

V-Seal, PTFE

Drive Shaft, SS316

39" (1000 mm)

47" (1200 mm)

Guide Sleeve, PTFE

39" (1000 mm) /47" (1200 mm)

Connection Flange, SS316

O-Ring, Buna

Tri-Clamp, SS316

Hose Barb, SS316, 1" (25 mm)

Inner/Outer Tube Assembly, SS316

39" (1000 mm)

47" (1200 mm)

O-Ring, Buna (2 per set)

Pump Housing, SS316 w/ PTFE Bushing

Impeller, High Volume, PTFE (SP-8100)

Impeller, High Pressure, PTFE (SP-8200)

Pump Foot, High Volume, SS316 (SP-8100)

Pump Foot, High Pressure, SS316 (SP-8200)

4000

2028

2029

8106

8102

836

833

8833

8104

8105

8103

8107

2706

4608HH

8108

8108HH

When pumping ﬂammable or combustible liquids, this pump must be used in conjunction with an explosion proof motor,

SP-A1FP or SP-A2 Series air motor (see page 26).

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

SP-8800 & SP-8900 SERIES

Specifications

Models SP-8800 & SP-8900

Maximum Liquid

Temperature ....................175º F (79º C)

Pump Type .......................Centrifugal

Pump Speed .....................10,000 RPM

Max. Flow Rate SP-8800 .................. 32 GPM (121 LPM)

SP-8900 .................... 15 GPM (57 LPM)

Max. Discharge Pressure SP-8800 ........................ 16 psi (1,1 bar)

SP-8900 ........................ 32 psi (2,2 bar)

Wetted Materials ............SS 316, Buna & Teflon

Immersion Length ........... 47" (1200 mm) (Tanks)

39" (1000 mm) (Drums & Barrels)

Discharge Port .................... 1.0" (25mm) Hose Barb &

1.5" (38 mm) Tri-Clamp

Motors .............................SP-280P Series, SP-ENC Series,

SP-A1FP, SP-A2 Series

Note: Flow rates are based on water. As viscosity increases, the flow

rate will decrease.

Assembly

1. Remove the pump and motor from packaging.

2. Inspect all contents for damage.

3. Couple the motor to the pump tube by using the Hex Nut

(see Figure 1).

Do not use these pumps for the transfer of

flammable or combustible products or in an environment where flammable or combustible fumes are present unless used in conjunction with an Explosion Proof Motor or SP-A1FP / SP-A2 Series air motor. Please contact the factory or authorized distributor with any questions regarding this matter (see page 24).

General Operation Guide (SP-8800 & SP-8900)

1. Use closed top drum or other cover to avoid possible

contamination.

2. Once the pump is fully cleaned, assembled and all

connections are securely fastened, insert the pump into the

drum or tank.

Air Line

Air Exhaust

Electric

Figure 1

Air

4. First pump clean water in order to familiarize yourself with the pump’s operation, flow rate, discharge pressure and

motor speed.

5. It is recommended to thoroughly clean and sanitize models SP-8800 & SP-8900 before operation.

Model Air Connection Consumption

SP-A1FP .125" (3,2 mm) 28 CFM @ 90 psi

13.2 L/sec @ 6,2 bar

SP-A2L .25" (6,3 mm) 28 CFM @ 90 psi SP-A2 13.2 L/sec @ 6,2 bar

Note: For optimum performance make sure proper size air lines are installed.

Note: Recommend plumbing discharge air away from drum or

tank to prevent possible contamination. Left port is air intake,

right port is air exhaust.

3. It is recommended to attach a suitable hose or pipe to the pump discharge.

4. If you opt to use a hose, fasten the hose to the hose barb with a suitable hose clamp that exceeds the pump

discharge pressure.

Make sure the hose meets the pump

discharge pressure requirements (SP-8800 = 16 psi (1,1 bar)) / (SP-8900 = 32 psi (2,2 bar). It is recommended to use a hose that is rated 4 x the pump discharge pressure. Ex: 32 x 4 = 128 psi (9 bar).

5. Turn the motor to the “ON” position.

6. After use, clean the pump and store vertically.

Disassembly / Cleaning Procedures (SP-8800 & SP-8900)

1. In order to clean a majority of the residue from the pump

tube, immerse the pump into a 55 Gallon Drum of water or a non-flammable, food safe cleaning agent. Allow the pump to circulate the water for 3 minutes.

2. For a more thorough cleaning remove the motor from the

pump tube by loosening the connection nut (P/N: 8842)

(see Figure 2).

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

5. Remove O-ring (P/N: 8830) from drive shaft (P/N: 8806 or 8807)

3. Remove the pump foot (P/N: 8826 or P/N: 8926) by turning

Figure 4

located behind impeller (P/N: 8827 or P/N: 8927 (see Figure 4).

Drive Shaft

O-Ring

Pump Foot

Figure 2

clockwise (see Figure 2).

4. While holding the drive shaft (P/N: 8806 or P/N: 8807) with pliers (Factory suggests grip-locks to avoid scarring shafts) remove the impeller (P/N: 8827 or P/N: 8927) (see Figure 3).

6. Remove the Pump Housing (P/N: 8824) by turning clockwise

(see Figure 5).

Figure 5

7. Remove the connection nut (P/N: 8842) (see Figure 6).

Figure 3

NOTE: Use grip-lock pliers to hold shaft while removing

impeller counter clockwise.

Figure 6

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

8. Remove tri-clamp fitting (P/N: 833).

9. Pull straight up separating the inner tube assembly (P/N: 8819 or P/N: 8820) from outer tube assembly (P/N: 8814 or

8815) (see Figure 7).

Figure 7

10. Secure inner tube assembly (P/N: 8819 or P/N: 8820). Lightly tap drive shaft (P/N: 8806 or P/N: 8807) up through inner

tube assembly (see Figure 8).

Figure 9

12. Secure drive shaft (P/N: 8806 or P/N: 8807) with grip-

locks. Remove coupling (P/N: 1004), bearings (P/N: 1038-2),bearing spacer (P/N: 1038-4) and secondary seal (P/N: 8803) (see Figure 10).

Coupling Bearing Spacer Bearing Seal

Figure 8

11. Remove guide sleeve (P/N: 8811) from drive shaft (P/N: 8806 or P/N: 8807) (see Figure 9).

Figure 10

13. Use a non-flammable, food safe cleaning agent to manually clean remainder of pump tube.

14. After thoroughly inspecting all components, reassemble in the reverse order of disassembly steps. Make sure all

components are clean, secure and undamaged.

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

SP-8800 SERIES PARTS SP-8900 SERIES PARTS

12 1413

ITEM DESCRIPTION PART NUMBER NUMBER

Connection Nut, SS316

Snap Ring, SS316

Pump Coupling

Bearing

Bearing Spacer

Secondary Seal, PTFE

Drive Shaft, SS316

39" (1000 mm)

47" (1200 mm)

O-Ring, Buna

Guide Sleeve, PTFE

39" (1000 mm) /47" (1200 mm)

Inner Tube Assembly, SS316

39" (1000 mm)

47" (1200 mm)

O-Ring, Buna, (2 Per Set)

O-Ring, Buna

Tri-Clamp, SS316

Hose Barb, SS316 1.00" (25 mm)

Outer Tube Assembly, SS316

39" (1000 mm)

47" (1200 mm)

Pump Housing w/ PTFE Bushing

Impeller, High Volume, SS316 (SP-8800)

Impeller, High Pressure, SS316 (SP-8900)

Pump Foot, High Volume, SS316 (SP-8800)

Pump Foot, High Pressure, SS316 (SP-8900)

8842

8208

1004

1038-2

1038-4

8803

8806

8807

8830

8811

8819

8820

8823

836

833

8833

8814

8815

8824

8827

8927

8826

8926

When pumping ﬂammable or combustible liquids, this pump must be used in conjunction with an explosion proof motor,

SP-A1FP or SP-A2 Series air motor (see page 26).

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

SP-800SR SERIES

Specifications

Models SP-800SR

Maximum Liquid Temperature ............. Teflon Stator 300º F (148º C)

Food Grade Buna Stator 185º F (85º C)

Pump Type ....................... Progressive Cavity (Positive Displacement)

Pump Speed .............................................................................900 RPM

Max. Flow Rate ........751 & 752 ...................................7 GPM (27 LPM)

1851 ........................................ 12 GPM (45 LPM)

Max. Discharge

Pressure ....................751 & 1851 ......................................87 psi (6 bar)

752 ..............................................174 psi (12 bar)

Immersion Length ..............27" (700 mm), 39" (1000 mm) (Drums) &

47" (1200 mm) (Tanks)

Wetted Materials ..................................SS 316, Teflon or White Buna

Discharge Port .............................. 1.5" (38 mm) Hose Barb Tri-Clamp

(Optional 1.25" (32 mm) Hose Barb)

Max. Viscosity ..........751 & 752 ............................... 25,000 cps (mPAS)

1851 ....................................... 10,000 cps (mPAS)

Max. Solid Size ................................................................. .25" (6 mm)

Motors ............................................................................ SP-ENC Series

Figure 1 – Attach Motor by Turning Hex Nut Clockwise

Notes

1. Pump stator elastomer (Teflon & Buna) may vary performance.

2. Performance is based on using a 900 RPM motor. Reducing motor

speed will decrease pump performance.

3. The SP-800SR Series pump is equipped with a gear reduction unit which reduces the speed of the pump to between 750 and 900 RPM

Therefore, the motor speed must not exceed 16,000 RPM’s in order

to achieve the proper operating RPM’s of the pump.

4. Performance will vary depending on whether the product being

pumped is newtonian (viscosity remains constant regardless of

shear) or non-newtonian (viscosity does not remain constant with shearing).

5. Flow rates based on water. As viscosity increases, the flow rate will

decrease.

The SP-800SR Series Pump is recommended

for intermittent duty use only. (ie., 30 minute intervals with a 10 minute cooling off period). For continuous duty applications, Standard Pump recommends using the SP-800DD Series Pump.

The SP-800SR Series Pump is positive

displacement pumps and should never be operated against shut-off elements such as nozzles, valves, etc. Failure to comply may result in excessive pressure build resulting in serious injury and pump damage.

The SP-800SR Series Pump should not be run

dry. Running the pump dry will result in serious damage to the mechanical seal and stator of the pump.

1. Remove the pump and motor from packaging.

2. Inspect all contents for damages.

3. Couple the electric motor to the pump using the hex nut

(see Figure 1).

4. First pump clean water in order to familiarize yourself with

the pump’s operation, flow rate, discharge pressure and

motor speed.

5. It is recommended to thoroughly clean and sanitize

SP-800SR series pumps before operation (see page 12).

6. Use closed top drum or cover to prevent possible

contamination.

Figure 2

Operation

1. Once the pump is fully assembled and all connections are fastened, insert the pump into the drum or tank (see Figure 2).

2. It is recommended to attach a suitable hose or pipe to the pump discharge.

Make sure the hose meets the pump

discharge pressure requirements (SP-800-751 or SP-800-1851= 87 psi (6 bar)) / (SP-800-752= 174 psi (12,1 bar). It is recommended to use a hose that is rated 4 x the pump discharge pressure. Ex: 87 x 4= 348 psi (24,3 bar).

3. If you opt to use a hose, fasten the hose to the hose

barb with a suitable hose clamp that exceeds the pump discharge pressure.

4. Make sure the speed control knob on the motor is turned

to the MIN position (completely counterclockwise).

5. Turn the motor switch to the ON position.

6. Slowly throttle the motor up by turning the speed control

knob clockwise.

Do not use these pumps for the transfer

of flammable or combustible products or in an environment where flammable or combustible fumes are present.

Maintenance & Disassembly (See page 12)

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

SP-800DD SERIES

Specifications

Models SP-800DD

Maximum Liquid Temperature ............. Teflon Stator 300º F (148º C)

Food Grade Buna Stator 185º F (85º C)

Pump Type ....................... Progressive Cavity (Positive Displacement)

Pump Speed .............................................................................900 RPM

Max. Flow Rate ........751 & 752 ...................................7 GPM (27 LPM)

1851 ........................................ 12 GPM (45 LPM)

Max. Discharge

Pressure ....................751 & 1851 ......................................87 psi (6 bar)

752 ..............................................174 psi (12 bar)

Immersion Length ............... 27" (700 mm), 39" (1000 mm) (Tanks) &

47" (1200 mm) (Drums)

Wetted Materials ..................................SS 316, Teflon or White Buna

Discharge Port .............................. 1.5" (38 mm) Hose Barb Tri-Clamp

(Optional 1.25" (32 mm) Hose Barb)

Max. Viscosity ..........751 & 752 ............................. 100,000 cps (mPAS)

1851 ....................................... 10,000 cps (mPAS)

Max. Solid Size ................................................................. .25" (6 mm)

Motors ................................. SP-500 Series, SP-A4FP, SP-A6FP, SPA8FP

Notes

1. Pump stator elastomer (Teflon & Buna) may vary performance.

2. Performance is based on using a 900 RPM motor. Reducing motor

speed will decrease pump performance. Do not increase motor

speed above 900 RPM.

3. Performance will vary depending on whether the product being

pumped is newtonian (viscosity remains constant regardless of

shear) or non-newtonian (viscosity does not remain constant with shearing).

4. Flow rates based on water. As viscosity increases, the flow rate will

decrease.

The SP-800DD Series Pump is positive

The SP-800DD Series Pump should not be run

dry. Running the pump dry will result in

serious damage to the mechanical seal and stator of the pump.

1. Remove the pump and motor from packaging.

2. Inspect all contents for damages.

3. Couple the motor to the pump. Bolt electric or pneumatic

motor to the pump using the hardware provided by the

manufacturer (see figure 3).

Figure 3

4. It is recommended to thoroughly clean and sanitize

SP-800DD series pumps before operation.

5. Closed top drum or cover is recommended to prevent possible contamination.

6. Motor

a) Electric – make sure motor and plug are wired to proper

voltage and direction. Use wiring diagram on nameplate.

b) Air – for optimum performance make sure proper size air

lines are installed.

Model Air Connection Consumption

SP-A4FP .25" (6,33 mm) 80 CFM @ 100 psi 37 L/Sec @ 7 bar

SP-A6FP .5" (12,7 mm) 130 CFM @ 100 psi 65 L/Sec @ 7 bar

SP-A8FP .5" (12,7 mm) 170 CFM @ 100 psi 80 L/Sec @ 7 bar

Air Line

Air Exhaust

Note: Recommend plumbing discharge air away from drum or

tank to prevent possible contamination.

When using an SP-A4FP, SP-A6FP or SP-A8FP motor, Standard Pump recommends the use

of a Fliter Lubricator Regulator (FLR) in order to ensure a moisture free supply of air to the motor.

Do not operate the SP-800DD-1851 series

pump on viscosities greater than 10,000 cps (mPAS). Do not operate the SP-800DD-751 or SP-800DD-752 series pumps on viscosities greater than 100,000 cps (mPAS). Failure to comply will result in premature pump failure.

When using an SP-800DD pump in

conjunction with an air motor (SP-A4FP, SP-A6FP or SP-A8FP), make sure the air line is connected to the air inlet hole on the left side of the motor as you face the motor. This will insure that the motor turns in a clockwise direction. Use the pump arrow to verify proper direction. If the pump rotates counterclockwise, the internal components will disassemble.

Do not use these pumps for the transfer

of flammable or combustible products or in an environment where flammable or combustible fumes are present. unless used in conjunction with Explosion Proof or Air motor. Please consult the factory or authorized distributor with any questions regarding installation (see page 26).

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

7. Once the pump is fully assembled and all connections are

fastened, insert the pump into the drum or tank. Pump can be suspended from hoisting system using a pump hanger

(P/N: 8430).

P/N: 8430

8. It is recommended to attach a suitable hose or pipe to the pump discharge.

9. If you opt to use a hose, fasten the hose to the hose barb with a suitable hose clamp that exceeds the pump

discharge pressure.

Make sure the hose meets the pump

discharge pressure requirements (SP-800-751 or SP-800-1851=87 psi (6 bar)) / (SP-800-752=174 psi (12,1 bar)). It is recommended to use a hose that is rated 4 x the pump discharge pressure. Ex: 87 x 4= 348 psi (24,3 bar).

2. Loosen set screw on side of Hex Nut (see Figure 5).

3. Place a screwdriver (or similarly shaped object) in the mechanical seal inspection port (see Figure 5).

4. Use a large wrench to loosen the Hex Nut while simultaneously holding the screwdriver in the seal

inspection port (see Figure 5).

Mechanical Seal

Inspection Port

Hex Nut

Set Screw

Figure 5

5. Once the Hex Nut is loosened, remove the outer tube from the drive shaft assembly (see Figure 6).

Maintenance

DISASSEMBLY / CLEANING PROCEDURES (SP-800SR & SP-800DD)

1. Remove motor from pump tube. For models SP-800SR:

loosen Hex Nut in clockwise rotation (see Figure 3). For models SP-800DD: loosen (4) bolts that attach the pump to the motor (see Figure 4).

Figure 3

NOTE: Remove motor

by turning hex nut

clockwise

Figure 4

NOTE: Remove 4 bolts

from motor flange.

Drive Shaft

Assembly

Outer Tube Assembly

Figure 6

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

6. Remove the stator from the pump tube body by turning

clockwise (see Figure 7).

Outer Tube Assembly

Stator

Figure 7

7. Hold the drive shaft in a fixed position and loosen the rotor (counterclockwise) located at the bottom of the drive shaft (see

Figure 8).

Drive Shaft

Assembly

Rotor

Figure 8

8. Insert a small screwdriver (or similar object) through the small hole on the shaft located inside the mechanical seal inspection port (see Figure 9).

9. While holding the small shaft still, loosen (counterclockwise) the pump drive shaft with large wrench. (see Figure 9).

MECHANICAL SEAL REPLACEMENT/ PUMP ASSEMBLY (SP-800SR & SP-800DD)

1. Follow steps 1-9 under the Disassembly / Cleaning

Procedures from above.

2. The mechanical seal will be exposed in the lower portion of the mechanical seal bushing (see Figure 10).

Mechanical Seal

Figure 10

Mechanical Seal Bushing

O-Ring

Seal

O-Ring

Washer

Spring

3. Remove damaged seal and replace with a new mechanical seal. Use a suitable lubricant on the seals O-rings.

Wear gloves when performing seal maintenance. Touching the seal face

could cause premature failure.

4. Reinstall mechanical seal bushing into bearing housing.

5. Thread drive shaft onto bearing housing shaft (see Figure 9).

6. Thread rotor onto drive shaft (see Figure 8).

7. Thread stator can onto pump body (see Figure 7).

8. Apply a suitable lubricant on rotor.

9. Once Bearing Housing, drive shaft, and rotor are securely threaded together, insert this assembly into the pump body

(see Figure 6, page 12).

10. Tighten the Hex Nut on the pump body to the Bearing housing. Use screwdriver (or similarly shaped object) in the mechanical seal inspection port (see Figure 5, page 12).

11. Use a large wrench to tighten the Hex Nut while simultaneously holding the screwdriver in the seal

inspection port (see Figure 5, page 12).

12. Replace set screw into hex nut.

13. Reattach motor and resume operation. (SP-800SR: see

Figure 3, page 12); (SP-800DD: see Figure 4, page 12).

TFE Series Only

Drive Shaft

Assembly

Figure 9

Notch On

TFE Stator

Stator Tube Top View

Pin On Inside Stator Tube

Note: Slide the TFE stator into the stator tube. Make sure the pin on the stator tube lines up with the notch on the TFE stator insert.

Stainless Steel O-Ring Seats into Top of Stator Tube

Stator Tube with

TFE Stator Inserted Inside

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

SP-800SR SERIES SPARE PARTS

NUMBER NUMBER

1 Pump Coupling 1004 2 Connection Nut, SS316 8842 3 Snap Ring, SS316 8208 4 Gear Reduction Unit, SS316 701

5 Mechanical Seal Bushing, SS316 702

ITEM DESCRIPTION PART

6 Mechanical Seal, SIC 703

7 Gasket, PTFE 735

8 Drive Shaft, SS316

Pump Sizes - SP-751-27,SP-752-27,SP-1851-27 704

Pump Sizes - SP-1851-39 705

Pump Sizes - SP-751-39,SP-752-39,SP-1851-47 706 Pump Sizes - SP-751-47,SP-752-47 707

9 Rotor, SS316

Size 751 708 Size 752 709 Size 1851 710 10 Gasket, PTFE 731 11 Outer Tube Assembly, SS316 Pump Sizes - SP-751-27,SP-752-27,SP-1851-27 800

Pump Sizes - SP-1851-39 801 Pump Sizes - SP-751-39,SP-752-39,SP-1851-47 802

Pump Sizes - SP-751-47,SP-752-47 803 12 Stator Buna* (SS316 Tube) Size 751 816 Size 752 817

Size 1851 818 PTFE (Stator Insert Only) Size 751 822 Size 752 823 Size 1851 824 13 Stator Tube,** SS316

Size 751 874 Size 752 875

Size 1851 876 14 Stator for Bagliners Buna* (SS316 Tube) Size 751 816BL Size 752 817BL Size 1851 818BL Stator Tube,** SS316 Size 751 874BL Size 752 875BL Size 1851 876BL 15 Tri-Clamp, SS316 833

16 Hose Barb, SS316 1.25" (32 mm) 834

1.5" (38 mm) 835 17 O-Ring, Buna 836 18 Gasket, Buna 737 Gasket, PTFE 738

19 Set Screw, SS316 757 20 Ring, SS316 (For Use with Teon Stator Only) 0016

Do not use these pumps for the transfer of flammable or combustible products or in an environment where flammable or combustible fumes are present.

*Includes Stator & Stator Tube. ** Does not include Stator #12 (PTFE stator only).

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

SP-800DD SERIES SPARE PARTS

ITEM DESCRIPTION PART NUMBER NUMBER

1 Motor Coupling SP-502, SP-504, SP-508 & SP-A8FP Models- 24mm 740

SP-A4FP Model - 14mm 744 SP-A6FP Model - 19mm 747 SP-512, SP-514, SP-518, SP-522, SP-524, SP-528 Models- 28mm 746 2 Coupling Insert 745 3 Motor Mount Flange, Aluminum

4 Bearing Housing Assembly, Aluminum 759 5 Mechanical Seal Bushing, SS316 702 6 Mechanical Seal, SIC 703

7 Gasket, PTFE 735

8 Drive Shaft, SS316

Pump Sizes - SP-751-27, SP-752-27, SP-1851-27 704

Pump Sizes - SP-1851-39 705 Pump Sizes - SP-751-39, SP-752-39, SP-1851-47 706

Pump Sizes - SP-751-47, SP-752-47 707 9 Rotor, SS316 Size 751 708 Size 752 709 Size 1851 710 10 Outer Tube Assembly, SS316 Pump Sizes - SP-751-27, SP-752-27, SP-1851-27 800

Pump Sizes - SP-1851-39 801 Pump Sizes - SP-751-39, SP-752-39, SP-1851-47 802

Pump Sizes - SP-751-47, SP-752-47 803 11 Stator Buna* (SS316 Tube) Size 751 816

Size 752 817 Size 1851 818 PTFE (Stator Insert Only) Size 751 822 Size 752 823 Size 1851 824 12 Stator Tube,** SS316 Size 751 874

Size 752 875 Size 1851 876 13 Stator for Bagliners Buna* (SS316 Tube) Size 751 816BL Size 752 817BL Size 1851 818BL Stator Tube,** SS316 Size 751 874BL Size 752 875BL Size 1851 876BL 14 Tri-Clamp, SS316 833

15 Hose Barb, SS316 1.25" (32 mm) 834

1.50" (38 mm) 835 16 Gasket, PTFE 731 17 O-Ring, Buna 836 18 Gasket, Buna 737 Gasket, PTFE 738

19 Set Screw, SS316 757 20 Ring, SS316 (For Use with Teon Stator Only) 0016

Do not use these pumps for the transfer of flammable or combustible products or in an environment where flammable or combustible fumes are present unless used in conjunction with Explosion Proof or Air motor.

Please consult the factory or authorized distributor with any questions regarding installation (see page 26).

*Includes Stator & Stator Tube. ** Does not include Stator #11 (PTFE stator only).

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

ULTRA MASS SERIES

Specifications

Models 8500, 8500BL, 8501, 8501BL, 8513, 8513BL, 8514, 8514BL

Maximum Liquid Temperature .................................185º F (85º C)

Pump Type..........................Progressive Cavity (Positive Displacement)

Pump Speed.................................................... 900 RPM

Metering Principle ............................Coriolis Mass Flow Technology

Max. Flow Rate ............ 8500, 8500BL, 8501, 8501BL ......8 GPM (30,2 LPM)

8513, 8513BL, 8514, 8514BL ..... 3 GPM (11,3 LPM)

Max. Discharge Pressure..... 8500, 8500BL, 8501, 8501BL ..........43 psi (3 bar)

8513, 8513BL, 8514, 8514BL ..........87 psi (6 bar)

Immersion Length.......................................... 39" (1000 mm)

Wetted Materials ...........................................SS 316, Teflon

Discharge Port.............................1.5" (38 mm) Hose Barb Tri-Clamp

(Optional 1.25" (32 mm) Hose Barb)

Max. Viscosity ............. 8500, 8500BL, 8501, 8501BL ......10,000 cps (mPAS)

8513, 8513BL, 8514, 8514BL ......25,000 cps (mPAS)

Max. Solid Size .............................................. .25" (6 mm)

Motor..................................................... SP-ENC Series

Notes

1. Performance will vary depending on whether the product being pumped is Newtonian (viscosity remains constant regardless of shear) or non-Newtonian (viscosity does not remain constant with shearing).

2. Flow rates based on water. As viscosity increases, the flow rate will decrease.

The Ultra Mass Batch Control System is a

positive displacement pump system and should never be operated against shut-off elements such as nozzles, valves, etc. Failure to comply may result in excessive pressure build resulting in serious injury and pump damage.

The Ultra Mass Batch Control System should

not be run dry. Running the pump dry will result in serious damage to the mechanical seal and stator of the pump.

Assembly

1. Remove the pump, motor, and meter from packaging.

2. Inspect all contents for damages.

3. Couple the electric motor to the pump using the hex nut.

4. Attach the Ultra Mass meter to the pump discharge using

the supplied tri-clamp fitting.

5. Attach the check valve (p/n:384510V) to the Ultra Mass meter using the supplied tri-clamp fitting.

6. Attach the hose barb to the check valve using the supplied

tri-clamp fitting.

7. Pump clean water in order to familiarize yourself with the

system operation.

8. It is recommended to thoroughly clean and sanitize the Ultra Mass Batch Control System before use.

9. Use closed top drum or cover to prevent possible

contamination.

Do not use the Ultra Mass Batch Control

System for the transfer of flammable or combustible products or in an environment where flammable or combustible fumes are present. Failure to comply may result in serious injury or death.

Operation – Ultra Mass Series

1. Please refer to the Operation – SP-800SR Series portion of

these operating instructions on page 10 for the pump and motor portion of this system.

2. For information regarding the calibration and operation of

the Ultra Mass Meter, please refer to the factory operating instructions included in this package.

Maintenance

Please refer to page 12 of these operating instructions for information on disassembly, cleaning, and maintenance of this

system.

Note: Motor spare parts (see page 23) Pump spare parts (see page 17) Maintenance (see page 12)

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

8500, 8500BL, 8501, 8501BL, 8513, 8513BL,8514, 8514BL SPARE PARTS

ITEM DESCRIPTION PART NUMBER NUMBER

1 Pump Coupling 1004 2 Connection Nut, SS316 8842 3 Snap Ring, SS316 8208

4 Gear Reduction Unit, SS316 701 5 Mechanical Seal Bushing, SS316 702 6 Mechanical Seal, SIC 703 7 Gasket, PTFE 735 8 Drive Shaft, SS316 Pump Size – SP-1851-39 705 Pump Size – SP-752-39 706 9 Rotor, SS316 Size 1851 710 Size 752 709 10 Gasket, PTFE 731 11 Outer Tube Assembly, SS316 Pump Size – SP-1851-39 801 Pump Size – SP-752-39 802 12 Stator, PTFE (Insert Only) Size 1851 824 Size 752 823 13 Stator Tube, SS316 Size 1851 876 Size 752 875 14 Stator Tube for Bagliners, SS316 Size 1851 876BL Size 752 875BL 15 Tri-Clamp, SS316 833 16 Hose Barb, SS316, 1.50" (38 mm) 835 17 O-Ring, Buna 836 18 Gasket, PTFE 738 19 Set Screw, SS316 757 20 Batch Control Meter 21 Ring, SS316 0016 22 Check Valve, SS316 384510V

83E25AFTAAAAA

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

ULTRA MAG SERIES

Specifications

Models 8300, 8300BL, 8301, 8301BL, 8313, 8313BL, 8314, 8314BL

Maximum Liquid Temperature ................................212º F (100º C)

Pump Type..........................Progressive Cavity (Positive Displacement)

Pump Speed.................................................... 900 RPM

Metering Principle ..........................................Full Bore Mag

Max. Flow Rate ............ 8300, 8300BL, 8301, 8301BL ...... 10 GPM (38 LPM)

8313, 8313BL, 8314, 8314BL ..... 3 GPM (11,3 LPM)

Max. Discharge Pressure..... 8300, 8300BL, 8301, 8301BL ..........43 psi (3 bar)

8313, 8313BL, 8314, 8314BL ..........87 psi (6 bar)

Immersion Length.......................................... 39" (1000 mm)

Wetted Materials ...........................................SS 316, Teflon

Discharge Port.............................1.5" (38 mm) Hose Barb Tri-Clamp

(Optional 1.25" (32 mm) Hose Barb)

Max. Viscosity ............. 8300, 8300BL, 8301, 8301BL ......10,000 cps (mPAS)

8313, 8313BL, 8314, 8314BL ..... 25,000 cps (mPAS)

Conductivity ..............................Requires 5 micro-seamans (µS/Cm)

Max. Solid Size .............................................. .25" (6 mm)

Motor..................................................... SP-ENC Series

Notes

2. Flow rates based on water. As viscosity increases, the flow rate will decrease.

The Ultra Mag Batch Control System is a

The Ultra Mag Batch Control System should

not be run dry. Running the pump dry will result in serious damage to the mechanical seal and stator of the pump.

Assembly

1. Remove the pump, motor, and meter from packaging.

2. Inspect all contents for damages.

3. Couple the electric motor to the pump using the hex nut

4. Attach the Ultra Mag meter to the pump discharge using

the supplied tri-clamp fitting.

5. Attach the check valve (p/n: 384510V) to the Ultra Mag

6. Attach the hose barb to the check valve using the supplied

7. Pump clean water in order to familiarize yourself with the

8. It is recommended to thoroughly clean and sanitize the

9. Use closed top drum or cover to prevent possible

combustible products or in an environment where flammable or combustible fumes are present. Failure to comply may result in serious injury or death.

Operation – Ultra Mag Series

1. Please refer to the Operation - SP-800SR series portion of

2. For information regarding the calibration and operation of

meter using the supplied tri-clamp fitting.

tri-clamp fitting.

system operation.

Ultra Mass Batch Control System before use.

contamination.

Do not use the Ultra Mag Batch Control System for the transfer of flammable or

these operating instructions on page 10 for the pump and motor portion of this system.

the Ultra Mag Meter, please refer to the factory operating instructions included in this package.

Maintenance

Please refer to page 12 of these operating instructions for information on disassembly, cleaning, and maintenance of this

system.

Note: Motor spare parts (see page 23) Pump spare parts (see page 19)

Maintenance (see page 12)

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

8300, 8300BL, 8301, 8301BL, 8313, 8313BL, 8314, 8314BL SPARE PARTS

ITEM DESCRIPTION PART NUMBER NUMBER

1 Pump Coupling 1004 2 Connection Nut, SS316 8842

3 Snap Ring, SS316 8208 4 Gear Reduction Unit, SS316 701 5 Mechanical Seal Bushing, SS316 702 6 Mechanical Seal, SIC 703 7 Gasket, PTFE 735 8 Drive Shaft, SS316 Pump Size – SP-1851-39 705 Pump Size – SP-752-39 706 9 Rotor, SS316 Size 1851 710 Size 752 709 10 Gasket, PTFE 731 11 Outer Tube Assembly, SS316 Pump Size – SP-1851-39 801 Pump Size – SP-752-39 802 12 Stator , PTFE (Insert Only) Size 1851 824 Size 752 823 13 Stator Tube, SS316 Size 1851 876 Size 752 875 14 Stator Tube for Bagliners, SS316 Size 1851 876BL Size 752 875BL 15 Tri-Clamp, SS316 833 16 Hose Barb, SS316, 1.50" (38 mm) 835 17 O-Ring, Buna 836 18 Gasket, PTFE 738 19 Set Screw, SS316 757 20 Batch Control Meter 800us51g47 21 Ring, SS316 0016 22 Check Valve, SS316 384510V

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

Flow Meter & Pump System

Specifications

Models 8320, 8321, 8320BL, 8321BL

Maximum Liquid Temperature ................................250º F (121º C)

Pump Type..........................Progressive Cavity (Positive Displacement)

Pump Speed.................................................... 900 RPM

Metering Principle ........................... Paddle Wheel Flow Technology

Max. Flow Rate .......................................... 10 GPM (38 LPM)

Max. Discharge Pressure..................................... 70 psi (4,8 bar)

Immersion Length.......................................... 39" (1000 mm)

Wetted Materials ...........................................SS 316, Teflon

Discharge Port.............................1.5" (38 mm) Hose Barb Tri-Clamp

(Optional 1.25" (32 mm) Hose Barb)

Max. Viscosity .............................................100 cps (mPAS)

Motor..................................................... SP-ENC Series

Notes

2. Flow rates based on water. As viscosity increases, the flow rate will decrease.

The pumps system is a positive displacement

pump system and should never be operated against shut-off elements such as nozzles, valves, etc. Failure to comply may result in excessive pressure build resulting in serious injury and pump damage.

Running the pump dry will result in serious

damage to the mechanical seal and stator of the pump.

Assembly

1. Remove the pump, motor, and meter from packaging.

2. Inspect all contents for damages.

3. Couple the electric motor to the pump using the hex nut.

4. Attach the meter to the pump discharge using the supplied

tri-clamp fitting.

5. Attach the hose barb to the meter using the supplied tri-

clamp fitting.

6. Pump clean water in order to familiarize yourself with the

system operation.

7. It is recommended to thoroughly clean and sanitize the

system before use.

8. Use closed top drum or cover to prevent possible contamination.

Do not transfer of flammable or

combustible products or in an environment where flammable or combustible fumes are present. Failure to comply may result in serious injury or death.

Operation

1. Please refer to the Operation – SP-800SR Series portion of

these operating instructions on page 10 for the pump and motor portion of this system.

2. For information regarding the calibration and operation of

the meter, please refer to the factory operating instructions included in this package.

Maintenance

Please refer to page 12 of these operating instructions for information on disassembly, cleaning, and maintenance of this

system.

Note: Motor spare parts (see page 23) Pump spare parts (see page 21) Maintenance (see page 12)

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

8320, 8320BL, 8321, 8321BL SPARE PARTS

ITEM DESCRIPTION PART NUMBER NUMBER

1 Pump Coupling 1004

2 Connection Nut, SS316 8842

3 Snap Ring, SS316 8208

4 Gear Reduction Unit, SS316 701

5 Mechanical Seal Bushing, SS316 702

6 Mechanical Seal, SIC 703

7 Gasket, PTFE 735

8 Drive Shaft, SS316 705

9 Rotor, SS316 710

10 Gasket, PTFE 731

11 Outer Tube Assembly, SS316 801

12 Stator, PTFE (Insert Only) 824

13 Stator Tube, SS316 876

14 Stator Tube for Bagliners, SS316 876BL

15 Gasket, PTFE 738

16 Set Screw, SS316 757

17 Ring, SS316 0016

18 Turbine Meter HM150FF00

19 Control Module HRTI000

20 Tri-Clamp 833

21 Hose Barb

1.5 ( 38 mm) 835

22 O-Ring, Buna 836

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

SP-280P SERIES SPARE PARTS

ITEM DESCRIPTION PART NUMBER NUMBER

1 2 2A

3 4 5 6 7 8

9A 9B

10 11

12 13 14 15 16 17

21 22 23 24 25

26 27 28

30 31

Motor cover

Switch housing Switch housing for variable speed,

includes potentiometer 110-120V 220-240V

Switch cover Lock washer Lower housing Wave washer

Ball bearing

Screw for plastic housing

Screw for 110-120V Screw for 220-240V Ground screw Gasket Low voltage release (for 220-240V)

Earthing lead

Lead Screw Ball bearing Motor coupling Power cord w/strain relief & plug 110-120V 220-240V

Hexagon nut

Armature 110-120V 220-240V Stator 110-120V 220-240V Guide disc Rod connector Pressure spring

Brush holder Carbon brush 110-120V

220-240V

Motor housing, plastic Star washer

Fan

Overload switch,

8.5 amp 110-120V 5 amp 220-240V low voltage release EMI Filter Repair kit 110-120V

(includes PN’s 8333 & (2) 8509)

Repair kit 220-240V (includes PN’s 8333 & (2) 8703)

8000 8001

8004 8005

8002 8071 8100 8125 8126 8130P 8131 8131LVR 8162 8167 8167LVR 8183 8185 8220 8331 8333

8360 8705 8448 8502 8701 8503 8702 8504 8506 8507 8508 8509 8703 8510P 8511 8512

8611 8704LVR 8003 9055

9056

SP-280P open motor should not be used to pump flammables.

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

SP-ENC SERIES SPARE PARTS

ITEM DESCRIPTION PART NUMBER NUMBER

1 2 3

5 6 7 8

9 9A

10 11 12 13 14 15 16A 16B 17 18

20 21 22 23 24

25 26 27 28

31 32

Motor cover Screw Armature 110-120V 220-240V Stator 110-120V 220-240V Guide disc

Motor housing

Bearing cover Fan

Switch housing Switch housing for variable speed,

includes potentiometer 110-120V 220-240V

Switch cover Lock washer Lower housing Wave washer

Ball bearing Screw Screw for 110-120V Screw for 220-240V Ground screw Gasket Low voltage release (for 220-240V)

Earthing lead

Lead Screw Ball bearing Motor coupling Power cord w/strain relief & plug 110-120V 220-240V

Hexagon nut

Rod connector

Brush holder Carbon brush 110-120V

220-240V

Star washer Overload switch,

8.5 amp 110-120V 5 amp 220-240V low voltage release EMI Filter Repair kit 110-120V

(includes PN’s 8333 & (2) 8509)

Repair kit 220-240V (includes PN’s 8333 & (2) 8703)

3000 3130 3502 3701 3503 3702 3504 3510 3511 3512 8001

8004 8005 8002 8071 8100 8125 8126 8130 8131 8131LVR 8162 8167 8167LVR 8185 8183 8220 8331 8333

8360 8705 8448 3703 8508 8509 8703 8511

8611 8704LVR 8003 9055

9056

SP-ENC open motor should not be used to pump flammables.

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

SP-A1FP SPARE PARTS

ITEM NUMBER

1 2* 3 4* 5 6* 7 8

10* 11 12 13

DESCRIPTION

Muffler Gasket Dead end cap

Bearing (2 required)

Dead end plate

Gasket (2 required)

Body Drive end plate

Shaft seal Vane (4 required) Dowel pin (4 required)

Impeller Repair kit*

Includes item numbers 2, 4, 6, 9 and 10

A1 adapter

PART NUMBER

SAF350 SAC229 SAC228A SAG549 SAC617 SAC527 SAE899 SAC616 SAC190A SAE893 SD324A SAE896 SK285

9007

SP-A2 SERIES SPARE PARTS

ITEM NUMBER

DESCRIPTION

PART NUMBER

1 Housing assembly 4 Inlet bushing (with Screen)

5 Trigger assembly 6 Regulator assembly 7 Muffler kit 8 Rear-end plate assembly

9 Cylinder

10 Vanes (set of 4) 11 Rotor 12 Front-end plate, assembly 13 Motor lock-nut 14 Motor coupling 15 Adaptor

317A-A40 317A-3B 317A-A93 317A-A249 317A-AMK1 317A-A12 317A-3 317A-42-4 317A-53 317A-A11 317A-27 8333 9014

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

SP-A4FP SPARE PARTS

Body styles may differ, depending on speciﬁc models.

SP-A6FP SPARE PARTS

ITEM DESCRIPTION QUANTITY PART NUMBER NUMBER

Service kit – only service kits are

available for parts replacement

* Denotes parts included in the Service Kit

1* 2*

3 4 5* 6* 7*

10 11* 12 13 14*

Shaft seal

Bearing, dead end drive End plate, drive Rotor assembly Vane

Push pin

Vane, spring Body

Shims

End plate, dead End cap, gasket End cap, dead

Mufer assembly Mufer felt

1 1 1 1 1 4 4 2 1 2 1 1 1 1 1

K206C1

B2328 AB519 AA299J AK425A AM455C

AM410M B330 AB622M AA46 AM307D AC980 AC983

ITEM DESCRIPTION QUANTITY PART NUMBER NUMBER

Service kit – only service kits are

available for parts replacement

* Denotes parts included in the Service Kit

1 2* 3* 4* 5 6 7* 8

10 11* 12* 13* 14 15* 16* 17

End cap, drive end

Shaft seal

O-ring Bearing, drive end Dowel pin End plate, drive Body gasket Body

Key

Rotor assembly

Push pin

Vane, spring Vane End plate, dead Bearing, dead end End cap, gasket End cap, dead end

Mufer assembly

Felt

1 1 1 1 4 1 2 1 1 1 2 4 4 1 1 1 1 1 1

K281A

AC998 AK423 AC989 AC894B AB162C AK424 AD641 AD665D AK422 AD648E AD655A AD692 AD691 AD651 AB519 AD644 AD643 AC990 AC993

SP-A8FP SPARE PARTS

ITEM DESCRIPTION QUANTITY PART NUMBER NUMBER

Service kit – only service kits are

available for parts replacement

* Denotes parts included in the Service Kit

1 2* 3* 4* 5 6 7* 8

10 11* 12* 13* 14 15* 16* 17

End cap, drive end

Shaft seal

O-ring Bearing, drive end Dowel pin End plate, drive Body gasket Body

Key

Rotor assembly

Push pin

Vane, spring Vane End plate, dead Bearing, dead end End cap, gasket End cap, dead end

Mufer assembly

Felt

1 1 1 1 4 2 2 1 1 1 2 4 4 1 1 1 1 1 1

K281A

AC988 AK420 AC989 AB927 AB162 AK421 AC888 AC878G AK668 AC986D AC879 AC817 AC816 AC964 AC894B AC837 AC836 AC990 AC993

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

Use Of Air Motors In Hazardous Atmospheres

At the present time, there are no known standards governing the operation of air motors in hazardous atmospheres. However,

there are several points regarding the safety of air motors.

First of all, an air motor is not a source of electric sparks. However, it is possible that an article which is not part of the air motor

(e.g., wrenches, hammers, etc.) could create a spark by sharply impacting a cast iron or aluminum case or the steel shaft of the

air motor. (Note that electric motor enclosures for both class I and II hazardous locations can be made of “...iron, steel, copper,

bronze, or aluminum...” (UL 674, Electric Motors and Generators – Hazardous Locations, June 23, 1989; paragraph 4.2, page 6).

Second, an air motor housing is not designed to contain an internal explosion as is an explosion-proof electric motor. The only

possible internal source of ignition in an air motor is a contact between the station housing components and the rotating

elements that might create a spark. The likelihood of this occurring is reduced by the fact that the contact must be made at

precisely the same time as a flammable or explosive gas is introduced into the air motor in a sufficient quantity to achieve

a flammable or explosive mixture while overcoming the positive pressure of the driving gas. In other words, although highly

improbable, an internal explosion in an air motor is possible.

Finally, an air motor is designed to be operated by compressed air, the expansion of which in normal operation creates a cooling

effect. As a result, the temperature of the air motor will not exceed the height of the temperatures of the surrounding

atmosphere or the air delivered to the inlet.

We do not guarantee the safety of every application, but to ensure the safe operation of an air motor in your application, always

follow the product direction and consult with a qualified engineer.

(Source: Gast Manufacturing, Air Motors Handbook, page 2)

Note: This statement is only applicable in North America.

Grounding Procedures

TRANSFERRING OF FLAMMABLES OR USE IN HAZARDOUS DUTY

Bonding is an electrical connection between a primary metal vessel and a metal receiving vessel. See schematic. Grounding is an electrical connection between a metal vessel, pump, motor and a constant ground; i.e. a metal rod driven into

the earth.

Bonding and grounding are required when pumping ammable materials or in hazardous duty environments. Failure to bond and ground properly can cause a discharge of static electricity resulting in re, injury or death. Follow NFPA 77 and 30 proce-

dures at all times. If in doubt, do not start pump! Be sure bonding and grounding wires are secure before starting operation.

(Ground and bond wires must have less than one ohm resistance for safe usage. Check continuity before starting). Always check with a safety engineer when any question arises and periodically check safety procedures with a safety engineer

Air Line

Exhaust Line

Solvent resistant safety hose with wir

Ground Wire

Bond Wire

e ground

Rod

Earth Ground

Motor: SP-A1 or SP-A2 Series Pump Tube: SP-8100, SP-8200, SP-8800 or SP-8900 Series

Metal Drum

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

WARRANTY

Declarations

Declaration of Conformity When this unit is used as a stand alone unit it complies with: Machinery Directive 98/37/EC EN60204,

EN60335-2-41, EN60335-1, Low Voltage Directive 73/23/Eec

EN61010-1, EMC Directive 89/336/Eec EN55014, EN 550104,

EN50081-1, EN50082-1

Declaration of Incorporation When this pump unit is to be installed into machine or is to be assembled with other machines for

installations, it must not be put into service until

the relevant machinery has been declared in conformity with Machine Directive 98/37/EC

EN60204, EN60335-2-41, EN60335-1.

Responsible person: Donald M. Murphy, President, Standard Pump, Inc.

1540 University Drive, Auburn, Georgia 30011

Ph: 001-770-307-1003 Fax: 001-770-307-1009

e-mail: info@standardpump.com

www.standardpump.com

Three year limited warranty

Standard Pump, Inc. warrants, subject to the conditions below, through either Standard Pump, Inc., it’s subsidiaries, or its authorized distributors, to repair or replace free of charge, including labor, any part of this equipment which fails within three years of delivery of the product to the end user. Such failure must have occurred because of defect in material or workmanship and not as a result of operation of the equipment other than in accordance with the instructions given in this material. Specic exceptions include:

• Consumable items such as motor brushes, bearings, couplings and impellers. (Motor brushes typically have a life span of approximately 700 hours. This will vary with the manner in which the motor is used) Conditions of exceptions include:

• Equipment must be returned by prepaid carriage to Standard Pump, Inc., its subsidiary or authorized distributor.

• All repairs, modications must have been made by or with express written permission by Standard Pump, Inc., it’s subsidiary or authorized distributor.

• Equipment which have been abused, misused, or subject to malicious or accidental damage or electrical surge are excluded. Warranties purporting to be on behalf of Standard Pump, Inc. made by any person, including representatives of Standard Pump, Inc, its subsidiaries, or its distributors, which do not fall within the terms of this warranty shall not be binding upon Standard Pump, Inc. unless expressly approved in writing by a Director or Manager of Standard Pump, Inc. Information for returning pumps Equipment which has been contaminated with, or exposed to, bodily uids, toxic chemicals or any other substance hazardous to health must be decontaminated before it is returned to Standard Pump, Inc, or its distributor. A returned goods authorization number (RGA #) issued by Standard Pump, Inc., its subsidiary or authorized distributor, must be included with the returned equipment. The RGA # is required if the equipment has been used. If the equipment has been used, the uids that have been in contact with the pump and the cleaning procedure must be specied along with a statement that the equipment has been decontaminated.

1540 University Drive, Auburn, Georgia 30011 USA

TOLL FREE 1-866-558-8611 • Phone 770–307–1003 • Fax 770–307–1009

STANDARD PUMP

e-mail: info@standardpump.com

www.standardpump.com

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

Initially Issued: 7/27/2004 Authorization No.: 1338

This Is To Certify That

Standard Pump, Inc

1540 University Drive, Auburn, Georgia 30011

Is hereby authorized to continue to apply the 3-A Symbol to the models of equipment,

conforming to 3-A Sanitary Standards for:

Centrifugal and Positive Rotary Pumps, Number: 02-10, set forth below:

Model Designations: Progressive Cavity Drum Transfer Pumps - SP-800 Series

(See Attached)

Valid through: December 31, 2012

Timothy R. Rugh_______________________ Executive Director, 3-A Sanitary Standards, Inc.

*****

The issuance of this authorization for the use of the 3-A Symbol is based upon the volun-

tary certication, by the applicant for it, that the equipment listed above complies fully

with the 3-A Sanitary Standards designated. Legal responsibility for compliance is solely

that of the holder of this Certicate of Authorization, and 3-A Sanitary Standards, Inc.

does not warrant that the holder of an authorization at all times complies with the provisions of the said 3-A Sanitary Standards. This in no way affects the responsibility of 3-A Sanitary Standards, Inc. to take appropriate action is cases in which evidence of nonconformance has been established.

Standard Pump SP-800DD, SP-800SR, SP-8900, SP-8800, SP-8200 Operating Instructions And Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual