Operation & Parts Manual
Models: SP-430EX & SP-440EX
OIPM-EXP-0818
Introduction
This manual pertains to the SP-430EX & SP-440EX Series drum pump motors. When properly installed
and operated, your Standard Pump motor and pump will provide long, trouble-free service; therefore,
please read this manual carefully before carrying out any operations on the pump-motor unit. Any use
other than that described herein is considered incorrect and; consequently, Standard Pump, Inc. shall not
be held responsible for any damages to people or property. In case of doubt or inquiries, please apply to
our Technical Service department directly at the following address:
Standard Pump, Inc.
1610 Satellite Blvd, Suite D
Duluth, GA 30097 U.S.A.
Tel. 1-770-307-1003
Fax 1-770-307-1009
www.standardpump.com
info@standardpump.com
Index
Introduction.........................................................................................................................2
Safety..................................................................................................................................3
Installation...........................................................................................................................4
Operation & Specifications..................................................................................................5
Declarations........................................................................................................................7
General Terms &
Conditions, Warranty..............................................................................8
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OIPM-EXP-0818
SAFETY
1. Introduction
This manual contains all the information needed for the correct installation, use and maintenance of your new
Standard Pump, Inc. motor. It should be read and understood by all the personnel involved in installation,
operating and servicing of the pump before it is started.
2. Operator Qualification and Training
The personnel in charge of the installation, operation and maintenance of the pump unit we produce must be
qualified and able to perform the operations described in this manual. Standard Pump, Inc. shall not be held
responsible for the training level of personnel and for the fact that they are not fully aware of the contents of this
manual.
3. Safety Instructions
FOR YOUR OWN SAFETY:
BEFORE UNDERTAKING ANY SERVICE OPERATION ON YOUR MOTOR OR PUMP, PLEASE MAKE
SURE TO WEAR THE PROPER PROTECTIVE GEAR.
GENERAL DANGER
NEVER use a plastic pump or an open, splash-proof, TEFC or
flammable or combustible material. ALWAYS use and store the pump and motor in an upright position.
DANGER: POWER SUPPLY
NEVER perform any maintenance operation on the motor while it is running or before it has been disconnected
from the power supply. Avoid any possible hazard that might be caused by electric power. ALWAYS check the
electrical specifications on the motor data plate and make sure they correspond to the power supply to which it
will be connected.
non-ATEX motor when pumping or mixing
ALWAYS place motor in the OFF position prior to connecting the power source. NEVER immerse the
motor in liquid.
ALWAYS use an ATEX Zone 1 approved plug and receptacle for ATEX motor models.
ALWAYS use a UL/CSA Class I Division 1 Group D approved plug and receptacle for Hazardous Location
motor models.
NEVER operate ATEX rated or Haz Loc rated motors outside their rated ambient temperature range of -20°C
to +40°C.
Warning: Explosion Hazard - Do not replace the cord on Explosion proof motor models. Replacing the cord will
invalidate the safety of the equipment. Return the motor back to the manufacturer for cord replacement. Do
not open or repair the flame-proof joints of Explosion proof motors. Contact the manufacturer for cord, fuse,
and circuit board replacement.
Static sparking can cause an explosion. Always follow NFPA 77 and CLC/TR 60079-32-1 guideli
control of static electricity and proper grounding methods when using ATEX and Hazardous Location motor
models. When operating in a hazardous area or pumping a hazardous fluid, the motor and entire pump system
must be grounded to prevent static discharge using appropriate grounding wires and connectors.
4. Noise Level
At normal operating conditions, SP-430EX and SP-440EX motors produce a sound level equal or less than 81
dBA
at a distance of three feet (~ one meter).
nes for
5. Modifications and Spare Parts
Any changes concerning the service of the motor as originally purchased, can be executed only after written
approval from
and approved accessories. The use of non-original spare parts
and removes any responsibility on our behalf for any damage caused to people or th
Standard Pump, Inc. It is recommended to use only genuine Standard Pump, Inc.
spare parts
or non-approved accessories will void warranty
ings.
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OIPM-EXP-0818
Sécurité
1. Introduction
Ce manuel donne toutes les instructions nécessaires pour assurer l’installation, l’utilisation et l’entretien
adéquats du moteur de pompe Standard Pump, Inc. Ces instructions doivent être lues et comprises par tout
le personnel
2. Qualifications et formation des opérateurs
Le personnel en charge de l’installation, de l’utilisation et de l’entretien de la pompe et de son moteur doit être
qualifié et capable d’effectuer les tâches décrites dans ce manuel. Standard Pump, Inc. n’est pas
responsable du niveau de formation du personnel et du fait qu’ils n’aient pas pris entièrement connaissance
du contenu de ce manuel.
3. Consignes de sécurité
AVANT d’utiliser ou de faire l’’entretien de votre pompe, s’assurer de porter les vêtements protecteurs
adéquats, les protections oculaires (pour les yeux) et de suivre les procédures de sécurité standard pour
manipuler les
NE JAMAIS utiliser de pompe en plastique ni de moteur ouvert, étanche aux éclaboussures, de type TEFC
ou non conforme à la norme ATEX, pour pomper ou mélanger des matières inflammables ou combustibles.
TOUJOURS uti
NE JAMAIS effectuer aucune tâche d’entretien sur le moteur lorsqu’il est en marche, ou avant de le
débrancher de son alimentation électrique. Éviter toute condition dangereuse en rapport avec l’alimentation
électrique.
TOUJOURS vérifier les spécifications électriques sur la plaque signalétique du moteur et s’assurer qu’elles
correspondent à l’
d’arrêt («OFF») avant de le raccorder à l’alimentation électrique.
NE JAMAIS immerger le moteur dans un liquide.
TOUJOURS utiliser une prise et une prise homologuées ATEX Zone 1 pour les modèles de moteurs ATEX.
TOUJOURS utiliser une prise et un réceptacle homologués UL / CSA Classe I Division 1 Groupe D pour les
modèles de moteurs à emplacement dangereux.
AVERTISSMENT: R
antidéflagrants. Le remplacement du cordon annulera la sécurité de l'équipement. Retournez le moteur au
manufacture pour le remplacement du cordon. Ne pas ouvrir ou réparer les joints ignifugés des moteurs
antidéflagrants. Contacter la manufacture pour le remplacement du cordon, du fusible et du circuit imprimé.
Les étincelles statiques peuvent provoquer une explosion. Respectez toujours les directives NFPA 77 et
CLC / TR 60079-32-1 pour le contrôle de l'électricité statique et les méthodes de mise à la terre appropriées
lors de l'utilisation de modèles de moteurs ATEX et de sites dangereux. En cas de fonctionnement dans une
zone dangereuse ou de pompage d'un fluide dangereux, le moteur et l'ensemble du système de pompe
doivent être mis à la terre pour éviter une décharge statique à l'aide d'un kit de protection statique Standard
Pump.
4. Niveau de bruit
En conditions normales d’utilisation, les moteurs électriques SP-430EX et SP-440EX génèrent un niveau de
bruit égal ou inférieur à 81 dBA à une distance de 3 pieds (env. 1 mètre).
5. Modifications et pièces de rechange
Toute modification
seulement après en avoir obtenu l’autorisation écrite de Standard Pump, Inc. On demande d’utiliser
seulement les
de ne pas utiliser les pièces de rechange originales de Standard Pump, Inc. ou les accessoires approuvés
annulera la garantie et dégagera le fabricant de toute responsabilité liée aux blessures ou dommages
matériels.
participant à l’installation, à l’utilisation et à l’entretien de la pompe avant son démarrage.
POUR VOTRE SÉCURITÉ
matières corrosives ou danger e uses pour la santé.
DANGERS GÉNÉRAUX
liser et remiser la pompe et le moteur en position verticale.
DANGER : ALIMENTATION ÉLECTRIQUE
alimentation électrique à laquelle il est raccordé. TOUJOURS mettre le moteur en position
isque d'explosion - Ne remplacez pas le cordon sur les modèles de moteur
concernant l’entretien du moteur/pompe, tels qu’achetés initialement, peut être exécutée
pièces de rechange originales de Standard Pump, Inc. et les accessoires approuvés. Le fait
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OIPM-EXP-0818
INSTALLATION -
SP-6600, SP-7600, SP-8600 &
SP-8850 Series
1 Unpack motor from carton. Check for shipping damage. If damage is detected, save the packaging
and notify the carrier immediately.
2 Couple motor to pump by maually threading handwheel or connection nut (depending on pump tube
model) onto male threads at bottom of motor until they are hand tight (see figure 1).
3 Ensure that motor is fully engaged with pump tube prior to operation.
Note: Do not use hand tools to tighten the nut as this may cause damage to the motor casing.
Warning: Do not position the motor handle and cord over and in front of the pump discharge.
Figure 1
Grounding of ATEX & Haz Loc Motors
(Models SP-430EX & SP-440EX)
When operating in a hazardous area or pumping a hazardous fluid, the motor and entire pump system
must be grounded to prevent static discharge using appropriate grounding wires and connectors.
1 Unscrew the #10-32 wing nut from the side of the motor housing, and attach a grounding wire with
a #10 ring terminal. Screw the wing nut back on and tighten firmly by hand. Ground the motor, pump,
and all containers (see figure 2).
2 Follow the safety instructions for the appropriate pump.
Figure 2
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OIPM-EXP-0818
OPERATION
The SP-430EX & SP-440EX motors utilize an electronic motor controller and membrane keypad to provide
precise speed control and superior motor protection. An electronic circuit board within the housing controls the
motor’s speed, overload protection, motor temperature, and electronics’ temperature. The keypad incorporates
two colored LED lights to provide feedback to the user.
Make sure the pump’s discharge hose is properly secured prior to operating the motor. When the unit is plugged
into a power outlet, the “Green” LED will blink indicating it is in “Standby mode”, meaning that power is
provided, but the motor is “Off”. Pressing the “Power” key will turn the motor “On” and it will begin to ramp up
to speed. The “Green” LED will change from blinking to solid indicating the motor is “On”. Pressing the
“Down” or “Up” keys will change the 10 available motor speeds, and can also be held in for quicker adjustment.
Pressing the “Power” Key will switch the motor “Off” and the “Green” LED will again blink indicating the unit is in
“Standby” mode. When the “Power” key is pressed again, the motor will ramp up to the previously set speed.
When the unit’s power is disconnected, the stored speed is set back to the default speed.
Red LED
Green LED
Power Key
Decrease Speed Key
Keypad –Figure 2
Increase Speed Key
The “Red” LED indicates a motor fault. When the motor faults, it will turn off into “Standby” mode with the
“Green” LED blinking. The blink pattern of the “Red” LED will indicate the fault type:
"Red" LED Blink Pattern Fault Type Solution
Solid RED Over Current
Over TemperatureBlinking RED
Ensure fluid viscosity is within pump limits.
Allow motor to cool. Reduce motor speed.
Ensure fluid viscosity is within pump limits.
If motor is cool, brushes may have reached end of life.
Reduce motor speed.
Press the “Power” key to reset the fault and the motor will turn “On”. The motor will not turn “On” until it has
cooled to an acceptable level.
It may be necessary to o
perate the pump at a slower speed for high viscosity fluids. Contact factor y for
troubleshooting tips. At slower speeds, ensure the motor is running to prevent it from overheating, of which can
reduce the motor’s life. Unplug the unit when not in use.
Depending on the application, motor brush life is approximately 200-300 hours. Models SP-430EX &
SP-440EX must be sent to Standard Pump, Inc. for factory brush replacement.
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OIPM-EXP-0818
MOTOR SPECIFICATIONS
Model
Rated Voltage
Hertz
Input Watts
Output Watts
Certifications/Approvals
Plug Type
RPM's (Variable Speed)
Duty Cycle
Enclosure
SP-430EX
115V
60 Hz
1000
680
Haz Loc,
CLASS I, DIVISION 1,
GROUP D, T4
None
3,0000-12,000 RPM
TEFC
SP-440EX
230V
50/60 Hz
1000
680
II 2G Ex db ib IIB T5 Gb
None
3,0000-12,000 RPM
Continuous Duty
IP55 (TEFC)
7
OIPM-EXP-0818
EU Declaration of Conformity
Standard Pump, Inc. hereby declares that the following electrical equipment fully complies with the applicable health and
safety requirements as specified by the EU Directives listed. The product may not be taken into service until it has been
established that the Drum and Container Pump complies with the provisions of all relevant EU Directives. The complete
product complies with the provisions of the EU Directive on machinery safety provided pumps manufactured by Standard
Pump, Inc. are used. This declaration is valid provided that the devices are fully assembled and no modifications are
made to these devices.
Type of Device:
Electric Motors for Driving Drum and Container Pumps
Models:
SP-440EX
EU Directives:
Low Voltage Equipment (2014/35/EU)
Electromagnetic Compatibility (2014/30/EU)
Applied Harmonized Standards:
EN 60335-1
EN60335-2-41
Standard Pump, Inc. 1610
Duluth, Georgia 3097 U.S.A
Director of Sales and Marketing
Manufacturer:
Satellite Blvd, Suite D
Signed,
James Murphy
May 1, 2018
EN 60529
EN 55014-1
EN 55014-2
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OIPM-EXP-0818
EU Declaration of Conformity
Standard Pump, Inc. hereby declares that the following machines fully comply with the applicable health and safety
requirements as specified by the EU Directives listed. This declaration is valid provided that the devices are fully assembled
and no modifications are made to these machines.
Type of Device:
Electric Motors for Driving Drum and Container Pumps
Pump Motor Models:
SP-440EX
EU Directives:
Equipment and protective systems intended for use in potentially
explosive atmospheres (2014/34/EU)
EU-Type Examination:
Physical Technical Testing Institute 1026
Ostrava-Radvanice
FTZU 14 ATEX 0200X
Product Quality Assurance Notification:
Physical Technical Testing Institute 1026
Ostrava-Radanice
FTZU 08 ATEX Q 003
Applicable Harmonized Standards:
EN 60079-0:2012
EN 60079-1:2014
EN 60079-11:2012
Signed,
Hans-Peder Jensen
Technical Director
May 1, 2018
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OIPM-EXP-0818
WARRANTY, GENERAL TERMS & CONDITIO NS
1. The following terms and condition apply to the sale of machinery, components and related services and
products, of Standard Pump, Inc. (hereinafter “the products”).
2. Standard Pump, Inc. (the manufacturer) warrants only that:
a.) its products are free of defects in material, design and workmanship at the time of original purchase
b.) its products will function in accordance with Standard Pump, Inc. operation manuals;
Standard Pump, Inc. does not guarantee that the product will meet the precise needs of
the customer, except for those purposes set out in any invitation to render documents or
other documents specifically made available to Standard Pump, Inc. before entering into
this agreement
c.) high quality materials are used in the construction of the pumps and that machining and assembly are
carried out to the highest standards. Except as expressly stated above, Standard Pump, Inc.
makes no warranties, express o
fitness for a particular purpose.
3. This warranty shall not be applicable in circumstances other than defects in material, design, and
workmanship. In particular, this warranty shall not cover the following:
a.) Periodic checks, maintenance, repair and replacement of parts due to normal wear and tear;
b.) Damage to the product resulting from:
i. tampering with, abuse or misuse, including but not limited to failure to use the product for its
normal purposes as stated at the time of purchase or in accordance with Standard Pump, Inc.
ins
tructions for use and maintenance of the product, or the installation or improper ventilation or
use of
the pr
oduct i
n a manner
ii. repairs performed by
authorized personnel, or use of non-genuine Standard Pump, Inc. parts
iii. accidents, acts of God or any cause beyond the control of Standard Pump, Inc., including but
not limited to lightning, water, fire, earthquake, and public disturbances, etc.
4. This warranty shall cover the replacement or repair of any part(s), which is documented to be faulty due to
construction or assembling, with a new or repaired part(s) free of charges delivered by Standard Pump,
Inc. Part(s) subjected to normal tear and wear shall not be covered by the warranty. Standard Pump, Inc.
shall decide as to whether the defective or faulty part shall be replaced or repaired. Transportation charge is
prepaid to Standard Pump, Inc.
5. The warranty of the products shall be valid for a period of 36 months from the date of delivery, under the
condition that notice of the alleged defect to the product(s) or part(s) thereof be given to Standard Pump,
Inc. in writing within the term of 8 days from the discovery.
6. Repair or replacement under the terms of the warranty shall not give a right to an extension to, or a new
commencement of, the period of warranty. Repair or replacement under the terms of this warranty may be
fulfilled with functionally equivalent, reconditioned units. Standard Pump, Inc. qualified personnel shall be
solely entitled to carry out repair or replacement of faulty parts after careful examination of the motor. Faulty
parts or components when replaced by Standard Pump, Inc. will become the property of Standard Pump,
Inc. If this warranty does not apply, the purchaser shall bear all cost for labor, material and transportation.
7. Standard Pump, Inc. will not be liable on any claim, whether in contact, tort, or otherwise, for any indirect,
special, incidental, or consequential damages, caused to the customer or to third parties, including loss of
profits, process down time, transportation costs, costs associated with replacement or substitution products,
labor costs, installation or removal costs. In any and all events, manufacturer’s liability shall not exceed the
purchase price of the product and/or accessories.
8. Return Policy. Should you have any problems with this product, please contact the distributor in your area.
The distributor will determine if a return to the factory is necessary and will contact the factory for a Return
Authorization Number. Otherwise, contact our Technical Service Department (1-866-558-8611) or email
info@standardpump.com. com if you have any questions regarding product operation or repair.
r implied, concerning the products, including all warranties of
inconsistent with the technical or safety
standard in force
non-authorized service workshop, or opening of the unit by non-
10
OIPM-EXP-0818
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