Stamford MX341 Specification, Installation And Adjustments

MX341 AUTOMATIC VOLTAGE
REGULATOR (AVR)
SPECIFICATION, INSTALLATION AND ADJUSTMENTS
GENERAL DESCRIPTION
The MX341 is a two phase sensed Automatic Voltage Regulator (AVR) and forms part of the excitation system for a brushless generator.
In addition to regulating the generator voltage, the AVR circuitry includes protective features to ensure safe reliable control of the generator. Excitation power is derived from a permanent magnet generator (PMG) to guarantee low Radio Frequency Interference (RFI) and immunity from thyristor type loads.
The AVR is linked with the main stator windings and controls the power fed to the exciter stator and hence the main rotor to maintain the machine output voltage within the specified limits, compensating for load, speed, temperature and power factor of the generator.
Soft start circuitry is included to provide a smooth controlled build up of generator output voltage.
A frequency measuring circuit continually monitors the shaft speed of the generator and provides underspeed protection of the excitation system by reducing the generator output voltage proportionally with speed below a presettable threshold. A further enhancement of this feature is an adjustable volts/Hz slope to improve frequency recovery time on turbo charged engines.
Uncontrolled over excitation is limited to a safe period by internal shutdown of the AVR output device. This condition remains latched until the generator has been stopped.
TECHNICAL SPECIFICATION
SENSING INPUT
Voltage 170-250 V ac max Frequency 50-60 Hz nominal Phase 2 Wire 2
POWER INPUT (PMG)
Voltage 140-220 V ac Current 3 A/phase Frequency 100-120 Hz nominal Phase 3 Wire 3
OUTPUT
Voltage max 120 V dc Current continuous 2.7 A
Transient 6 A for 10 seconds
Field Resistance 15 Ω minimum
REGULATION (See Note 1) +/- 1%
THERMAL DRIFT
(after 10 min) 1% for 40°C change in AVR ambient
SOFT START RAMP TIME
3 seconds
TYPICAL SYSTEM RESPONSE
Field current to 90% 80ms Machine Volts to 97% 300ms
EXTERNAL VOLTAGE ADJUSTMENT
+/- 6% with 1 K Ω trimmer
UNDER FREQUENCY PROTECTION
Set Point (see note 2) 95% Hz Slope 100-300% down to 30 Hz
Provision is made for the connection of a remote voltage trimmer allowing the user fine control of the generator's output.
Accessories are available for this AVR. Please refer to factory for further details.
UNIT POWER DISSIPATION
12 watts maximum
ACCESSORY INPUT
+/- 1 V = +/- 5% change in output volts
QUADRATURE DROOP
Maximum sensitivity (10 Ω Burden)
0.07A for 5% droop @ 0p.f.
OVER EXCITATION PROTECTION
Set Point 75 V dc Time Delay (fixed) 10 seconds
ENVIRONMENTAL
Vibration 20-100Hz 50mm/sec
100Hz-2 kHz 3.3g Relative Humidity 0-60°C 95% Operating Temperature -40°C to + 70°C Storage Temperature -55°C + 80°C
NOTES
1. With 4% engine governing
2. Factory set, semi-sealed, jumper selectable.
DESIGN DETAILS
PMG
ACCESSORY
INPUT
GENERATOR
VOLTAGE SENSING
REMOTE VOLTAGE TRIMMER
CURRENT
INPUT
SENSING
RESISTORS
DROOP
OFFSET
CONTROL
ISOLATION +
AVERAGE
CONVERTER
UFRO
ENGINE
RELIEF
SOFT
START
CIRCUIT
PRECISION
VOLTAGE
REFERENCE
AMPLIFIER
STABILITY
CIRCUIT
SYNC
CIRCUIT
POWER
CONTROL
DRIVER
OVERLOAD DETECTOR
+ INHIBIT
POWER
SUPPLIES
POWER
RECTIFIER
POWER
CONTROL
DEVICES
EXCITATION CIRCUIT BREAKER (OPTIONAL)
EXCITER STATOR
The main functions of the AVR are:
Sensing Resistors take a proportion of the generator output voltage and attenuate it. This input chain of resistors includes the range potentiometer and hand trimmer which adjust the generator voltage. An isolating transformer is included to allow connection to windings of different polarity and phase. An operational precision rectifier converts the ac sensing voltage into dc for further processing.
Quadrature droop circuit converts the current input into a voltage which is phase mixed with the sensing voltage. The result is a net increase in the output from the sensing network as the power factor lags, causing the reduction in excitation needed for reactive load sharing of paralleled generators.
A trimmer allows control over the amount of droop signal.
Offset Control provides an interface between the AVR and accessories.
Power Supply components consist of zener diodes, dropper resistors and smoothing to provide the required voltages for the integrated circuits.
Precision voltage reference is a highly stable temperature compensated zener diode for dc comparison.
Soft Start circuit overrides the precision voltage reference during run-up to provide a linear rising voltage.
Main Comparator/Amplifier compares the sensing voltage to the reference voltage and amplifies the difference (error) to provide a controlling signal for the power device.
Stability circuit provides adjustable negative ac feedback to ensure good steady state and transient performance of the control system.
Power Control Driver controls the conduction period of the output device. This is achieved by pedestal and ramp control followed by a level detector and driver stage.
Power Control devices and rectifier vary the amount of exciter field current in response to the error signals produced by the main comparator.
Synchronising circuit provides a short pulse near the zero point of one of the phases on the PMG and is used to synchronise the Under Frequency Roll Off (UFRO) and power control circuits to the generator cycle period.
UFRO circuit measures the period of each electrical cycle and reduces the reference voltage linearly with speed below a presettable threshold. A light emitting diode (LED) gives indication of underspeed.
Engine Relief (load acceptance) circuit causes greater voltage roll off (makes the volts/Hz slope steeper) to aid engine speed recovery after application of a "block" load.
Overload detector continuously monitors the level of excitation and provides signals to shut down the output device if overloads last more than ten seconds. An overload condition produces a latched fault requiring the generator to be stopped for reset.
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