Page 1
FREE CLIMBER 4600
ASSEMBLY
INSTRUCTIONS
PART NUMBER 27695
1
Page 2
ASSEMBLY INSTRUCTIONS
TOOLS REQUIRED:
•CLAW HAMMER
•7/16” & 9/16” WRENCH
•3/16” ALLEN WRENCH
•T-15 TORQUE DRIVER
•KNIFE
1. USE KNIFE TO CUT AND REMOVE
PLASTIC STRAPS.
PLASTIC STRAPS
2. USE CLAW HAMMER TO REMOVE
CARTON FROM PALLET. STAPLES ARE
LOCATED NEAR END OF PALLET ON BOTH
SIDES.
STAPLES
2
Page 3
ASSEMBLY INSTRUCTIONS
3. REMOVE PLASTIC COVER FROM
STEPPER UNIT AND PALLET.
PLASTIC COVER
4. USE CLAW HAMMER TO REMOVE
WOODEN BOARD SECURING THE TOP END
OF THE STEPPER TO THE PALLET.
WOODEN BOARD
3
Page 4
ASSEMBLY INSTRUCTIONS
5. USE KNIFE TO CUT TWO PLASTIC
TYRAPS SECURING THE LOWER END OF
THE STEPPER TO PALLET. TILT STEPPER
FROM PALLET TO AN UPRIGHT POSITION
ON FLOOR.
6. REMOVE PROTECTIVE PACKING
MATERIAL FROM STEPPER. REMOVE
BUBBLE WRAP BUNDLES AND USE KNIFE
TO OPEN.
BUBBLE WRAP BUNDLE
4
Page 5
ASSEMBLY INSTRUCTIONS
7. ONE BUBBLE PACK WILL CONTAIN THE
UPPER COVERS, WHICH ARE INSTALLED
WITH PUSH RIVETS. THE PUSH RIVETS
ARE LOCATED IN THE OTHER BUBBLE
PACK WHICH CONTAINS ALL THE
MOUNTING HARDWARE AND CONSOLE
COMPONENTS.
UPPER COVERS
PUSH RIVETS
8. THE SECOND BUBBLE PACK CONTAINS
THE CONSOLE, MAGAZINE RACK, AND
THE HARDWARE PACK
MAGAZINE RACK
CONSOLE
HARDWARE PACK
5
Page 6
ASSEMBLY INSTRUCTIONS
9. WHEELS, PINS, AND CLIPS ARE
LOCATED IN THE HARDWARE PACK.
WHEEL
PIN
CLIP
10. INSTALL WHEELS TO FRONT WHEEL
BRACKETS LOCATED AT BOTTOM FRONT
OF STEPPER. CLIP SHOULD BE LOCATED
TO THE INSIDE OF EACH WHEEL
BRACKET.
CLIP
PIN
WHEEL
6
Page 7
ASSEMBLY INSTRUCTIONS
11. USE A 3/16” ALLEN WRENCH TO
REMOVE SCREWS SECURING HANDLE IN
UPSIDE DOWN POSITION. NOTE!! PLASTIC
HANDLE SPACER IS LOCATED ON BACK
SIDE OF HANDLE.
CAUTION-DO NOT BIND WIRES EXITING
HANDLE ASSEMBLY.
SCREWS
PLASTIC HANDLE SPACER
SLOT IN PLASTIC HANDLE SPACER
WIRING
7
Page 8
ASSEMBLY INSTRUCTIONS
12. ROTATE HANDLE ASSEMBLY TO THE
UPRIGHT POSITION. ALSO ROTATE THE
PLASTIC HANDLE SPACER SO THE SLOT IS
POINTING UPWARD. ROUTE THE WIRES
THROUGH THE SLOT IN THE PLASTIC
HANDLE SPACER.
HANDLE ASSEMBLY IN UPRIGHT
POSITION
SLOT POINTING UPWARD
13. KEEP PRESSURE ON THE WIRES TO
ENSURE THAT THEY STAY IN THE SLOT
AS YOU ALIGN THE HANDRAIL AND
SPACER WITH THE HOLES. REINSTALL
THE FOUR SCREWS USING A 3/16” ALLEN
WRENCH TO SECURE THE HANDLE AND
SPACER.
SCREWS
8
Page 9
ASSEMBLY INSTRUCTIONS
14. USE 9/16” WRENCH OR SOCKET TO
INSTALL TWO LARGE SCREWS LOCATED
IN THE HARDWARE PLASTIC BAG, TO
FURTHER SECURE THE HANDLE
ASSEMBLY.
SCREWS
HANDLE ASSEMBLY
15. UNCOIL WIRING FROM AROUND TUBE
IMMEDIATELY ABOVE LOWER COVER.
WIRING
LOWER COVER
9
Page 10
ASSEMBLY INSTRUCTIONS
16. GET FRONT AND REAR HANDLE
COVERS AND TWO TORQUE HEAD
SCREWS. SECURE HANDLE COVERS WITH
THE TWO SCREWS USING A T-15 TORQUE
DRIVER.
FRONT COVER
HANDLE
REAR COVER
TORQUE SCREW
TORQUE SCREW DRIVER
17. GET RUBBER GROMMET AND RIGHT
HAND UPPER COVER THAT HAS WHITE
CLIPS ATTACHED TO THE INSIDE OF THE
COVER. OPEN CLIPS AND ROUTE WIRING
THROUGH CLIPS, CLOSE CLIPS. ROUTE
WIRING THROUGH HOLE IN CONSOLE
BRACKET.
GROMMET
CLIPS
WIRING
10
Page 11
ASSEMBLY INSTRUCTIONS
18. GET THE RUBBER NECK GROMMET,
POSITION AROUND TUBE, POSITION RIGHT
HAND UPPER COVER AROUND GROMMET.
RIGHT HAND UPPER COVER
RUBBER GROMMET
19. GET AND POSITION LEFT HAND UPPER
COVER OVER RIGHT HAND UPPER COVER
AND RUBBER GROMMET.
NOTE! LEFT COVER WILL OVERLAP
RIGHT COVER.
RUBBER GROMMET
LEFT HAND UPPER COVER
RIGHT HAND UPPER COVER
11
Page 12
ASSEMBLY INSTRUCTIONS
20. GET EIGHT PLASTIC PUSH RIVETS
THAT WERE IN THE PLASTIC HARDWARE
BAG. ALIGN HOLES IN COVERS. USE
RIVETS TO SECURE THE RIGHT AND LEFT
UPPER COVERS TO EACH OTHER ALONG
THE COMMON SEAM, FRONT AND REAR.
NOTE! IT MAY BE NECESSARY TO USE A
SOFT MALLET TO INSTALL THE RIVETS.
REAR PUSH RIVET LOCATIONS
21. GET CONSOLE AND MAGAZINE
HOLDER, POSITION HOLDER IN TWO
HOLES IN REAR OF CONSOLE.
CONSOLE
HOLES IN REAR OF CONSOLE
MAGAZINE HOLDER
12
Page 13
ASSEMBLY INSTRUCTIONS
22. GET FOUR SCREWS AND FOUR LOCK
WASHERS, SLIDE WASHERS OVER
SCREWS.
SCREW
LOCK WASHER
23. ATTACH TWO FEMALE CONNECTORS
LOCATED IN CONSOLE BRACKET TO THE
CORRESPONDING MALE CONNECTORS AT
THE REAR OF CONSOLE. BE SURE TO
POSITION THE CONNECTORS CORRECTLY
WITH THE ALIGNING TAB ON THE
FEMALE CONNECTOR WITH THE
ALIGNING SLOT ON THE MALE
CONNECTOR.
CONNECTORS
13
Page 14
ASSEMBLY INSTRUCTIONS
24. POSITION CONSOLE ON CONSOLE
BRACKET, SECURE WITH FOUR SCREWS
AND LOCK WASHERS. NEXT TIGHTEN
SCREW WITH 7/16” WRENCH.
CONSOLE
SCREWS
SCREW
25. GET KNIFE AND REMOVE CARTON
ATTACHED TO PEDAL.
CONTENTS OF CARTON FOR 4600PT:
BAG OF SPARE PLASTIC PUSH RIVETS
RIVET REMOVAL TOOL
MANUAL
POWER SUPPLY
CONTENTS OF CARTON FOR 4600CL:
BAG OF SPARE PLASTIC PUSH RIVETS
RIVET REMOVAL TOOL
MANUAL
BATTERY CHARGER
CARTON
SEE OWNER’S MANUAL FOR SETUP AND
OPERATING INSTRUCTIONS.
14
Loading...