Stahl 6161 Series, 6161/2, 6161/3 Operating Instructions Manual

Operating instructions
Additional languages r-stahl.com
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Flashing Beacon and Continuous Beacon
Series 6161
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Contents
1 General Information ............................................................................................3
1.1 Manufacturer .......................................................................................................3
1.2 Information regarding the operating instructions .................................................3
1.3 Further documents ..............................................................................................3
1.4 Conformity with standards and regulations .........................................................3
2 Explanation of the symbols .................................................................................4
2.1 Symbols in these operating instructions .............................................................4
2.2 Warning notes .....................................................................................................4
2.3 Symbols on the device ........................................................................................5
3 Safety notes ........................................................................................................5
3.1 Operating instructions storage ............................................................................5
3.2 Safe use ..............................................................................................................5
3.3 Modifications and alterations ..............................................................................6
4 Function and device design ................................................................................6
4.1 Function ..............................................................................................................6
5 Technical data .....................................................................................................7
6 Transport and storage .........................................................................................9
7 Mounting and installation ....................................................................................9
7.1 Dimensions / fastening dimensions ....................................................................9
7.2 Mounting / dismounting, operating position ......................................................10
7.3 Installation .........................................................................................................11
8 Commissioning .................................................................................................11
9 Operation ..........................................................................................................12
9.1 Operation ..........................................................................................................12
9.2 Troubleshooting ................................................................................................12
10 Maintenance, overhaul, repair ..........................................................................12
10.1 Maintenance .....................................................................................................12
10.2 Repair ...............................................................................................................13
10.3 Returning the device .........................................................................................14
11 Cleaning ............................................................................................................14
12 Disposal ............................................................................................................14
13 Accessories and spare parts ............................................................................14
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1 General Information
General Information
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1.1 Manufacturer
R. STAHL Schaltgeräte GmbH Business Unit Lighting & Signalling Nordstr. 10 99427 Weimar Germany
Phone: Fax: Internet: E-mail:
+49 3643 4324 +49 3643 4221-76 r-stahl.com info@stahl.de
1.2 Information regarding the operating instructions
ID-No.: 264191 / 6161621300 Publication Code: 2019-06-17·BA00·III·en·05
The original instructions are the English edition. They are legally binding in all legal affairs.
1.3 Further documents
• Data sheet For documents in additional languages, see r-stahl.com.
1.4 Conformity with standards and regulations
See certificates and EU Declaration of Conformity: r-stahl.com. The device has IECEx approval. For certificate please refer to the IECEx homepage: http://iecex.iec.ch/ Further national certificates can be downloaded via the following link: https://r-stahl.com/en/global/support/downloads/.
R. STAHL Schaltgeräte GmbH
Am Bahnhof 30 74638 Waldenburg Germany
Phone: Fax: Internet: E-mail:
+49 7942 943-0 +49 7942 943-4333 r-stahl.com info@stahl.de
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Explanation of the symbols
2 Explanation of the symbols
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2.1 Symbols in these operating instructions
Symbol Meaning
Tips and recommendations on the use of the device
General danger
Danger due to explosive atmosphere
Danger due to energised parts
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2.2 Warning notes
Warnings must be observed under all circumstances, in order to minimize the risk due to construction and operation. The warning notes have the following structure:
• Signalling word: DANGER, WARNING, CAUTION, NOTICE
• Type and source of danger/damage
• Consequences of danger
• Taking countermeasures to avoid the danger or damage
DANGER
Danger to persons Non-compliance with the instruction results in severe or fatal injuries to persons.
WARNING
Danger to persons Non-compliance with the instruction can result in severe or fatal injuries to persons.
CAUTION
Danger to persons Non-compliance with the instruction can result in light injuries to persons.
NOTICE
Avoiding material damage Non-compliance with the instruction can result in material damage to the device and / or its environment.
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2.3 Symbols on the device
Symbol Meaning
CE marking according to the current applicable directive.
05594E00
According to marking, device certified for hazardous areas.
02198E00
Input
15649E00
Output
15648E00
3 Safety notes
Safety notes
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3.1 Operating instructions storage
• Read the operating instructions carefully.
• Store the operating instructions at the mounting location of the device.
• Observe applicable documents and operating instructions of the devices to be connected.
3.2 Safe use
Before mounting
• Read and observe the safety notes in these operating instructions!
• Ensure that the contents of these operating instructions are fully understood by the personnel in charge.
• Use the device in accordance with its intended and approved purpose only.
• Always consult R. STAHL Schaltgeräte GmbH if using the device under operating conditions which are not covered by the technical data.
• We cannot be held liable for damage to the device caused by incorrect or unauthorised use or non-compliance with these operating instructions.
For assembly and installation
• Observe national assembly and installation regulations (e.g. IEC/EN 60079-14).
• Observe national safety and accident prevention regulations.
• During installation and operation, observe the information (characteristic values and rated operating conditions) on the type plates and data plates and information signs located on the device.
• Before installation, make sure that the device is not damaged.
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Maintenance, repair, commissioning
• Before commissioning, make sure that the device is not damaged.
• Work on the device, such as installation, maintenance, overhaul, repair, may only be carried out by appropriately authorised and trained personnel.
• Perform only maintenance work or repair described in these operating instructions.
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Function and device design
3.3 Modifications and alterations
DANGER
Explosion hazard due to modifications and alterations to the device! Non-compliance results in severe or fatal injuries.
• Do not modify or alter the device.
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No liability or warranty for damage resulting from modifications and alterations.
4 Function and device design
DANGER
Explosion hazard due to improper use! Non-compliance results in severe or fatal injuries.
• Use the device only in accordance with the operating conditions described in these operating instructions.
• Use the device only for the intended purpose specified in these operating instructions.
4.1 Function
Product series 6161 provides a visual signal intended to alert, warn or draw attention to an event. It is designed for use in potentially explosive gas and dust environments or areas of harsh environmental conditions. The product variants can be used in ATEX and IECEx zones 1,2 and 21, 22.
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5 Technical data
60 to 80 V DC 42 to 48 V AC
0 Hz 50 to 60 Hz
0.13 to 0.11 A
0.3 A
12 to 48 V DC 24 to 42 V AC
0 Hz 50 to 60 Hz
0.3 to 0.5 A
110 to 127 V AC50 to 60 Hz 0.11 A
230 V AC 50 to 60 Hz 0.08 A
24 V AC / DC 0 Hz,
50 to 60 Hz
0.12 A
230 V AC 50 to 60 Hz 0.02 A
Technical data
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Explosion Protection
Global (IECEx)
Gas and dust IECEx LCI 08.0032X
Ex db eb IIC T* Gb
Ex tb IIIC T* °C Db
* see ambient conditions for temperature class
Europe (ATEX)
Gas and dust LCIE 02 ATEX 6062 X
E II 2 G Ex db eb IIC T* Gb E II 2 D Ex tb IIIC T* °C Db
* see ambient conditions for temperature class
Certifications and certificates
Version 6161/2 Flashing Beacon 6161/3 Continuous Beacon
Certificates IECEx, ATEX, India (PESO), China (China-EX), EAC (TR-CU), Korea (KGS)
Ship approval GL
Technical Data
Electrical data
Version 6161/2 Flashing Beacon 6161/3 Continuous Beacon
Rated values
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Back-up fuse 4 AT (Fuse slow-blow or automatic circuit breaker C characteristic)
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Type T
amb
Gas Dust
6161/2 +40 °C T6 T85 °C
+50 °C T5 T100 °C
Type T
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Gas Dust
6161/3 +40 °C T6 T65 °C
+50 °C T6 T75 °C
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Technical data
Technical Data
Luminous characteristics
Version 6161/2 Flashing Beacon 6161/3 Continuous Beacon
Flashing energy 5 Joules
Flashing frequency 1 Hz
Duty cycle 100 % 100 %
Service life 6 x 10
Ambient conditions
Ambient temperature * Temperature class * Temperature class
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flashes
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Mechanical data
Degree of protection IP66 according to IEC/EN 60529
Protection class I (internal and external PE connection terminal according to IEC/EN 60598)
Material
Enclosure aluminium alloy copper-free, yellow/black powder-coated
Light dome polycarbonate, prismatic
Wire guard stainless steel
Fixing elements stainless steel
Sealing ring NBR-O-ring seal
Special lock Ex d enclosure; M4 hexagon socket stud
Mounting / Installation
Cable entries 1 x M20 x 1.5 stopping plug
1 x M20 x 1.5 cable gland metal cable gland on request
Clamping range 4 to 13 mm
Connection type screw terminal block, 3-pole
Marking L1 + N + PE
Connection cross-section
Solid 2 x 4 mm
finely stranded 2 x 2.5 mm
Protective conductor connection
Inside max. 6 mm
Outside max. 2.5 mm2 flexible / 4 mm2 rigid
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For further technical data, see r-stahl.com.
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6 Transport and storage
• Transport and store the device only in the original packaging.
• Store the device in a dry place (no condensation) and vibration-free.
• Do not drop the device.
Transport and storage
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7 Mounting and installation
7.1 Dimensions / fastening dimensions
Dimensional drawing (all dimensions in mm [inches]) – Subject to change
6161 flashing beacon
Mounting accessories
09345E00
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Ceiling and wall-mounting bracket
04716E00 09346E00
Pipe clamp Mounting plate
04595E00
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Mounting and installation
7.2 Mounting / dismounting, operating position
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7.2.1 Mounting on mounting plate
04177E00
7.2.2 Installation with pipe clamp
• Mounting plate for lateral wall and / or bottom assembly.
12802E00
• Mounting of pipe clamps for a pipe diameter 1 1/2“, 1 1/4“ or 2“.
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04163E00 04164E00
7.2.3 Installation with mounting bracket
• Wall or floor mounting bracket.
04162E00 04204E00
See datasheet for part numbers and ordering information.
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7.3 Installation
Commissioning
WARNING
Danger of electric shock due to energised parts! Non-compliance can result in severe or fatal injuries.
• All connections and wiring must be disconnected from the power supply.
• Secure the connections against unauthorized switching.
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Electrical Connection
• Clamping must be carried out precisely!
• Do not clamp any part of the conductor insulation!
• Do not interchange the conductors!
• Observe the technical regulations when connecting the conductor!
• Clamp the conductor firmly!
Two conductors can be installed under one connection terminal. Material and cross-section of both conductors must be identical. The conductors can be connected without any special preparations.
8 Commissioning
Explosion hazard due to incorrect installation! Non-compliance results in severe or fatal injuries.
• Check the device for proper installation before commissioning.
• Comply with national regulations.
DANGER
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Before commissioning, ensure the following:
• Check the mounting and installation.
• Inspect enclosure for damage.
• If necessary, remove foreign bodies.
• If necessary, clean the connection chamber.
• Check if the conductors have been inserted correctly.
• Check if all screws and nuts have been tightened firmly
• Check if all drilled holes are closed.
• Check whether all the cable entries and stopping plugs have been tightened firmly.
• Check if all conductors have been clamped firmly.
• Check if the line voltage and the rated operational voltage are consistent.
• Check if the permissible conductor diameter for the corresponding cable entries have been used.
• Check if the device is closed according to regulations.
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Operation
9 Operation
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9.1 Operation
Product series 6161 provides a visual signal intended to alert, warn or draw attention to an event.
9.2 Troubleshooting
If an error occurs please re-visit the earlier sections of this document. If the error cannot be eliminated using the mentioned procedures:
• Contact R. STAHL Schaltgeräte GmbH. For fast processing, have the following information ready:
• Type and serial number of the device
• Purchase information
• Error description
• Intended use (in particular input / output wiring)
10 Maintenance, overhaul, repair
WARNING
Risk of electric shock or malfunctioning of the device due to unauthorized work! Non-compliance can result in severe injuries and material damage.
• Work performed on the device must only be carried out by appropriately authorized and qualified electricians.
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10.1 Maintenance
Observe the relevant national regulations in the country of use.
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Maintenance, overhaul, repair
• Determine the type and extent of inspections in compliance with the relevant national regulations.
• Adapt inspection intervals to the operating conditions.
The following tests and measures must be carried out during regular maintenance.
Check Measures
the permissible ambient temperature If exceeding the permissible ambient
temperature or falling below the device must be taken out of operation.
the enclosure components for formation of cracks and damage.
Replace the exchangeable enclosure components. If the enclosure components are non-exchangeable, the device must be taken out of operation.
its intended use If the device is not used according to its
intended use, it must be taken out of operation.
if the conductors are clamped properly clamp loose conductors tightly.
the cables for ageing and damage replace damaged or aged cables.
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if the surface of the flameproof Ex-joint is damaged
if corrosion on the flameproof Ex-joint is present
if the safety screw M4 has been tightened firmly
if the external equipotential bonding conductor (as required) is still connected
if the mounting screws have been tightened firmly
10.2 Repair
If the flameproof Ex-joint is damaged, the device must be taken out of operation.
Apply acid-free grease, which is compatible with aluminium, to the flameproof Ex-joint.
Tighten the safety screw to a torque of
1.3 Nm.
Reconnect the external equipotential bonding conductor.
Firmly tighten the mounting screws.
DANGER
Explosion hazard due to improper repair! Non-compliance results in severe or fatal injuries.
• Repair work on the devices must be performed only by R. STAHL Schaltgeräte GmbH.
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Cleaning
10.3 Returning the device
• Only return or package the devices after consulting R. STAHL! Contact the responsible representative from R. STAHL.
R. STAHL's customer service is available to handle returns if repair or service is required.
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• Contact customer service personally.
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• Go to the r-stahl.com website.
• Under "Support" > "RMA", select "RMA -REQUEST".
• Fill out the form and send it. You will automatically receive an RMA form via email. Please print this file off.
• Send the device along with the RMA form in the packaging to R. STAHL Schaltgeräte GmbH (refer to chapter 1.1 for the address).
11 Cleaning
• Clean the device only with a cloth, brush, vacuum cleaner or similar items.
• When cleaning with a damp cloth, use water or mild, non-abrasive, non-scratching cleaning agents.
• Do not use aggressive detergents or solvents.
12 Disposal
• Observe national and local regulations and statutory regulation regarding disposal.
• Separate materials when sending it for recycling.
• Ensure environmentally friendly disposal of all components according to the statutory regulations.
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13 Accessories and spare parts
NOTICE
Malfunction or damage to the device due to the use of non-original components. Non-compliance can result in material damage.
• Use only original accessories and spare parts from R. STAHL Schaltgeräte GmbH.
For accessories and spare parts, see data sheet on our homepage r-stahl.com.
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