Staco Energy SC60021RM, SC60022RM User Manual

8/1/07

UniStar III Series P

6kVA Rack/Universal Mount

Models: SC60021RM SC60022RM

Parallel Redundancy/Capacity

On-Line UPS

User’s Manual

Table of Contents

1 Important Safety Instruction........................................................................ 2

1.1. An Important Notice........................................................................................ 2

1.2. Storage Instruction..........................................................................................4

2 Product Introduction .......................................................................................5

2.1. General Characteristics................................................................................5

2.2. Symbols on the LCD Display Panel........................................................ 6

2.3. Panel explanation............................................................................................8

2.4. Communication Port Explanation .......................................................... 10

3 Installation and Operation.......................................................................... 11

3.1. Unpacking .........................................................................................................11

3.2. Selecting Installation Position.................................................................. 12

3.3. Installation of Casters Cover.................................................................... 13

3.4. Terminal Block Explanation...................................................................... 18

3.5. Operation Test and Installation Instruction........................................ 19

4 Troubleshooting Guide................................................................................ 30

4.1. Trouble Shooting............................................................................................30

5 Bundled Software Installation Guide .................................................... 32

5.1. Hardware Installation...................................................................................32

5.2. Software Installation..................................................................................... 32

6 Customer Options Slots.............................................................................. 33

6.1. All the below interface cards are with built-in EPO function..... 33

6.2. R2E(2nd RS-232 ) card.............................................................................. 33

6.3. RSE(RS-485) card........................................................................................33

6.4. USE(USB) card...............................................................................................34

6.5. DCE(Dry Contact) card............................................................................... 34

6.6. SNMP Cards.................................................................................................... 35

6.7. The Installation of those Interface Cards ........................................... 35

7 Hot Swappable Battery Replacement..................................................37

8 Specifications...................................................................................................39

1 Important Safety Instruction

1.1. An Important Notice

1.1.1 To ensure safety in all applications where a UPS is hard wired to the Electrical Supply, ensure

that the system is installed by a Qualified Electrical Contractor.

1.1.2

1.1.2The UPS has its own internal energy source (battery). Should the battery be switched on

when no AC power is available, there could be voltage at the output terminals.

1.1.3

Make sure that the AC Utility outlet is correctly grounded.

1.1.4

Do not open the case, as there are no serviceable parts inside. Your Warranty will be void.

1.1.5

Do not try to repair the unit yourself; contact your local supplier or your warranty will be void.

1.1.6

Please make sure that the input voltage of the UPS matches the supply voltage.

1.1.7

Use a certified input power cable with the correct plugs and sockets for the appropriate voltage

system.

1.1.8

To eliminate any overheating of the UPS, keep all ventilation openings free from obstruction,

and do not store "things" on top of the UPS. Keep the UPS 30 cm away from the wall.

1.1.9

Make sure the UPS is installed w ithin the proper environment as spe cified. ( 0-40℃ and 30-

90% non-condensing humidity)

1.1.10

Do not install the UPS in direct sunlight. Your warranty may be void if the batteries fail.

1.1.11

Install the UPS indoors as it is not designed for installation outdoors.

1.1.12

Dusty, corrosive and salty environments can do damage to any UPS.

1.1.13

Install the UPS away from objects that give off excessive heat and areas that are excessively

wet.

1.1.14

If liquids are split onto the UPS or fo reign objects dropped into the unit, the warranty will be

null and void.

1.1.15

The battery will discharge naturally if the system is unused for any length of time.

1.1.16

It should be recharged every 2-3 months if unused. If this is not done, then the warranty will be null and void. When installed and being used, the batteries will be automatically recharged and kept in top condition.

1.1.17

This U PS sup ports electr onic eq uipment in offices, telecommunications, p rocess co ntrol, medical and security applications. Non-authorized technician is not allowed to install the U PS in the following areas.

a. Medical equipment directly related to human life b. Elevator, Metro (Subway) system or any other equipment related to hu man safety. c. Public system or critical computer systems.

Do not install the UPS in an environment with sparks, smoke or gas.

1.1.18

1.1.19

Make sure the UPS is completely turned off when moving the UPS from one place to another. It might cause electrical shock if the output is not cut completely.

1.1.20

The Maintenance Bypass S witch is eq uipped w ith th e UP S. Plea se fo llow th e pr ocedures strictly to switch on/off th e Maintenance Bypass Switch. It is built onto a separate Rack Tower cabinet with the galvanic isolation transformer.

1.1.21

The U PS of fers C VCF (Constant V oltage C onstant Frequency) sett ing fu nction. To set R T series to be a CVCF shall be required by a qualified technician.

a. For correct setting and wiring, please contact with your local agent. b. Do not do it by yourself; otherwise, your warranty will be void.

This UPS has b een designed and constructed to protect y our assets from the w ide range of

1.1.22

power aberrations experienced on U tility power lines to day. I t is y our insurance for re liable, clean an d stable voltage sup ply. It is w orth t aking care to install th e sy stem correctly and to have it maintained correctly by your local dealer.

1.1.23

SAVE THESE INSTRUCTIONS - T his Manual Contains Important Instructions that should be followed during Installation and Maintenance of the UPS and Batteries.

1.1.24

Intended for Installation in a Controlled Environment.

CAUTION - A disconnect switch shall be provided by others for ac output circuit. To reduce the

1.1.25

risk of fire, connect only to a circuit provided with branch circuit overcurrent protection for 30 amperes rating in accordance with the National Electric Code, ANSI/NFPA 70.

1.1.26

CAUTION - To reduce the risk of fir e, unit input connect only to a circuit provided with branch circuit ove rcurrent p rotection f or 40 a mperes r ating in acco rdance w ith the National Electric Code, ANSI/NFPA 70.

Use No. 10 AWG, 60°C copper wire and 22.1 lb-in Torque for ce when connecting to te rminal

1.1.27

block.

1.2. Storage Instruction

For extended storage t hrough mo derate climate, t he b atteries should b e charged fo r 12 ho urs eve ry 3 mon ths by p lugging th e UPS power c ord in to the wall receptacle and turn on in put b reaker on front pa nel. R epeat t his procedure every 2 months under high temperature environment.

2 Product Introduction

2.1. General Characteristics

2.1.1 True o nline architecture continuously su pplies in y our critical device with a stable, regulated,

transient-free pure sine wave AC Power.

2.1.2 20KHz PWM sine-wave topology yields an excellent overall performance. The high crest factor

of the inverter handles all high-inrush current loads without a need to upgrade the power rating.

2.1.3 Multi-functional LCD/LED panel may display various status of the UPS. The LED display may

show UPS working status, Utility Status and UPS Abnormal status, in the mean while, the LCD display may sho w Input/Output V oltage, F requency, L oad Status, Inner cabinet temperature, and Abnormal Phenomenon.

2.1.4 To pr otect the un it f rom o verloading, it au tomatically sw itches to by pass mode in 160

seconds~ 40ms if loading is at 10 5%~ 150% of r ating and in case of overloading at 150% of rating, i t sw itches to bypass mo de imm ediately. It will au tomatically sw itch back to inverter mode once overload condition ceases.

2.1.5 Should t he output becomes sho rt-circuit, th e U PS ho lds th e system and cuts the output

automatically till the short circuit situation is removed manually.

2.1.6 Should the unit become overheated, the internal thermal Switch will detect the heat and switch

to bypass mode and vice versa.

2.1.7 Fully dig italized control circuit built in the UPS may upgrade the functionality Of the UP S as

well as reach a high-level protection of the UPS. Through powerful Communication capability built, it enhances its ability for remote control and monitoring easily.

2.1.8 Maintenance-free sealed-type battery minimizes after-sales service.

2.1.9

Maintenance bypass switch — it p rovides a n easy and safe troubleshooting or m aintenance

function when the Utility is normal.

Providing four different working modes, such as Normal, ECO, CF50 and CF60, it may widely

2.1.10

be used in a variety of applications.

2.1.11 DC-start function makes sure of the start-up of UPS during power outages.

2.1.12 Revolutionary battery management circuit analyzes battery discharging status to adjust battery

cut-off point and extend the life of batteries.

2.1.13 Intelligent temperature-controlled f an may not only extend the life o f the fan, but also reduce

annoying noise b ecause of sudden fan spin. It remains your office quiet and comfortable as usual.

2.1.14 When UPS is out o f order, you may read out the p ossible fault reason from the LCD screen

directly, which may reduce down unnecessary repair task a lot.

2.2. Symbols on the LCD Display Panel

Item Symbol Description

2.2.1.1.1 LINE

Utility or Bypass Source

Battery Low

Special Function Log in /out

Enter or Reconfirmed

2.2.1.2

Battery Abnormal

UPS Overloading

UPS Working in specified mode*

A Blackout Transfer occurred in UPS Output

Bypass Input Abnormal, UPS fails to transfer

to bypass, Bypass Abnormal at ECO mode

Utility Input Abnormal

OFF

UPS Shutoff

LINE O FF UPS Abnormal Lock

UPS Flow Chart

4 Digits Measurement Display

Indicate the item desired to be measured

EPO

Er05

Er06

Er10

Er11

Er12

Utility Input Normal LED

Bypass Input Normal LED

UPS under Redundancy Mode

UPS under ECO Mode

UPS Fault or Abnormal Warning LED

Emergency Power Off

Battery Weak or Dead

Output Short Circuit

Inverter Over-current

UPS Overheat

UPS Output Overloading

UPS ON Switch or Alarm Silence

Er15

Wrong Procedure to Enter Maintenance Mode

UPS OFF Switch

Er24

CVCF mode with Bypass input

Previous Page or Setting Change

*The specified modes include Normal mode, ECO mode, CVCF mode, etc..

Er**

Other Error code

2.3. Panel explanation

Front Panel Function Explanations

2.3.1

LCD Display

Green LED steadily lights up to indicate that the utility input voltage is within

the wi ndow; the LED flashes flickeringly to indi cate that the utility input

voltage is within the acceptable window.

Green LED lights up to indicate Bypass Input is normal.

Rear Panel Explanation

2.3.2

A Te rminal Resistor for Parallel function B RS 232 Port C External Battery Connector D Utility Input Breaker E CAN Bus Connection Port for Parallel System F Maintenance Bypass Switch and Galvanic Tx. Temperature Sensor G Co oling Fan H Utility Input &UPS Output Power Connector Connection Port

Green LED lights up to indicate the UPS has the capability to run under

redundancy mode.

UPS is working under ECO (Economic, Line-interactive) mode.

UPS Fault or Abnormal

UPS ON/Alarm Silence

UP S OFF Switch

Sp ecial functions log in/out

Go to next page

Go to previous page or change the setting of the UPS.

To re-confirm the change of UPS Setting

I Customer Options Slot 1 J Customer Options Slot 2

2.4. Communication Port Explanation

The Com munication port on the UPS p rovides true RS 232 type to communicate with UPS software to remote monitoring the power and UPS status.

With o ptional inter faces c ards, which contains R2E (2 (RS485 p lus EPO), USE (USB plus EPO), DCE (Dry Contact p lus EPO), as well as SNMP/ card, you may combine them according to your demand. However, the R2E card, RSE card and USE card are prohibited to be used simultaneously.

The bundled software of t he UPS is comp atible with ma ny op erating sy stems such as Windows 98, & 2000, ME, NT and XP. For other applications like Novell, NetWare, Unix, Linux, please contact your local distributor for a proper solution.

When the optional interface card s ar e u sed wit h on board RS 232 p ort in communication, the shutdown command at the DCE card & also the EPO signals will ge t the high est priority in control command, then the SN MP/WEB c ard, th en R2E, RSE and USE get the lowest priority.

2.4.1 True RS232 type

2.4.1.1 The RS232 interface settings

The RS232 interface shall be set as follows:

Baud Rate 2400 bps Data Length 8 bits Stop Bit 1 bit Parity None

2.4.1.2 The Pin Assignments of true RS232 type

The Pin Assignments of true RS232 type are illustrated as follows:

8 7

5 4

3 2

Pin 3: RS232 Rx Pin 2: RS232 Tx Pin 5: Ground

RS 232 plus EPO), RSE

3 Installation and Operation

The packing condition and the external outlook of the unit should be inspected carefully before installation. Retain the packing material for future use.

3.1. Unpacking

3.1.1

Unwrap the pack of UPS.

3.1.2 Take the UPS out of the PE foam.

3.1.3 Standard Package includes:

¾ 1 set of Quick Start Manual ¾ 1 set of User's Manual ¾ 1 set of UPS communication software with RS232 cable ¾ 1 set of accessories pack

3.1.4

Package for the UPS with Isolation transformer and Maintenance Bypass Switch:

¾ 12 inches long NEMA L5-30P Input Cord and a 12 inc h long, N EMA L5-30R.

3.2. Selecting Installation Position

It is necessary to select a proper environment to install the unit, in order to minimize the possibility of damage to the UPS and extend the life of the UPS. Please follow the advice below:

1. Keep at least 30cm (12 inches) clearance from the rear panel of the UPS to the wall.

2. Do not block the air-flow to the ventilation openings of the unit.

3. Please check the installation site to avoid overheat and excessive moisture.

4. Do not place the UPS in an environment near dust, corruptive or salty material or flammable objects.

5. Do not expose the UPS to outdoors.

AIR

Relative Humidly (non condensation) 30%~90%

3.3. Installation of Casters Cover

3.3.1 Tower installation step

3.3.1.1 Power Module + Battery Module

Step 1 Installation Foot Cover and Power Module

Step 2 Installation Power Module and Battery

+ 15 hidden pages

Staco Energy SC60021RM, SC60022RM User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual