STACKHAUS BUTLER SERIES User Manual

BUTLER SERIES TALL PANTRY
User Manual
This is an example manual with mock assembly
procedures in three dierent languages.
English
INTRODUCTION
Introducing the Butler Series Tall Pantry assembly manual. In this manual, we will show you how to assemble your own Butler Series Tall Pantry. Before beginning the assembly, make sure that there is ample room for installing and assembling your product. The amount of Base Shelf Trays with your assembly may also vary.
WARNING
There is a maximum availalbe weight of 10 KG per shelf. Some steps might require the assistance of two people.
2
PARTS & TOOLS CHECK LIST
Ensure that the following parts are included with your sample bike. These are crucial components that will be the mainframe of your entire assembly.
Cabinet x1 Part 2 - Bridge Shaped Bracket
Part 3 - T-Shaped Bracket
x1
Cabinet Door x1
Part 4 - Upper Slider
Bracket x2
Part 1 -Main Frame
x1
Part 5 - Lower Slider
x1
x1
Part 6 - Long Locker Rail
x1
Part 7 - Short Locker
Rail x1
Part 11 - M8 x 20
x2
Part 8 - ST 3.5 x 20
x8
Part 12 - Baskets
x6
Part 9 - ST 3.5 x 16 Screws
x30
Part 13 - Installation
Template x1
Part 10 - ST 3.5 x 18
x11
Part 13 - T-shaped
Installation Template x1
3
PARTS & TOOLS CHECK LIST
Ensure that the following parts are included with your sample bike. These are crucial components that will be the mainframe of your entire assembly. Contact Customer Service should there be inadequate quantities and if parts come damaged.
Allen Key
x1
Pencil
x1
Power Drill with
Phillips Head Bit x1
Phillips Head Driver Bit
x1
2.5mm Drill Bit
x1
Tape Measure
x1
4
PARTS
Below is a breakdown of how the parts will come together for your nal product, as detailed in the following steps.
Door Panel
Dimensions of your door panel may vary, but
should match with the
general height of your cabinet. Please refer to pages 10 and 11 for fur­ther information
Upper Slider
This rail track will be placed at the cen-
ter top of the inner section of the cabinet. Please refer to Page 7 for measurements and specications.
T-Shaped Brackets
There will be two brackets that will be
placed on the spine of the main frame and will assist in securing the door panel.
Base Shelf Trays
The amount of trays vary from four to six trays depending on the model of your cabinet.
Lower Slider
This rail track will be placed at the center
bottom of the inner section of the cabinet. Please refer to Page 7 for measurements and specications.
Cabinet
Dimensions of your cabinet may var y, but
should be within a set
average height. Please refer to page 8 for furhter information.
Main Frame Assembly
Please refer to page 9
on how to adjust the
main frame.
5
INSTRUCTIONS
Step 1 - Installing the Upper Slider
Draw the line on the cabinet top
1.
Begin Step One by using a pencil and drawing a central line on the upper section of the cabinet. This will indicate the starting point of applying the Part 13 Installation Template.
Place the installation template and pre-
2.
drill holes
After splitting the installation in half, use the slider
installation template and place directly onto the area where
you marked, as shown. Once the template is placed, pre­drill four 2.5mm holes using a drill bit. Keep the template steady and intact to prevent misalignment.
Fasten the upper slider
3.
Next, line up the upper slider to match the holes drilled and fasten to the upper section of the cabinet using four Part Ten screws.
Slide the rail back and forth
4.
Finally, once the upper slider has been secured, verify that the upper slider is intact by sliding the rail back and forth to ensure that there is no misalignment or loose movement of the part.
6
INSTRUCTIONS
Step 2 - Installing the Lower Slider
Draw the line on the cabinet bottom
1.
Begin Step Two by using a pencil and drawing a central line on the lower section of the cabinet. This will indicate the starting point of applying the Part 13 Installation Template.
Place the installation template and pre-
2.
drill holes
With the lower slider installation template placed directly
onto the area where you marked, pre-drill six 2.5mm holes using a drill bit. Keep the template steady and intact to prevent misalignment.
Seperate the lower slider components
3.
Next, seperate the components of the lower slider so that the components are seperated, as shown. Set aside the inner cover and sliding rail in a safe location for later installation.
Fasten the outer bracket of the lower
4.
slider
Finally, line up the lower slider to match the holes drilled and fasten to the lower section of the cabinet using four Part Ten screws.
7
DIMENSIONS
There are dierent sizes of your cabinet available. Depending on the height of your cabinet, please refer to the dimensions down below to verify the adequate space needed to work with
installation
Rail Height and Main Frame Height
The following image is a reference for the height of the rail and main frame.
The Space Series Tall Pantry comes in a variable range of height based on the dimensions shown in the right
hand table above in millimeters. Ensure that the rail, rail tracks, and main frame are of adequate height to
ensure proper installation. If there is not any adequate height for any of these parts, pleast contact customer
service at
8
INSTRUCTIONS
Step 3 - Installing and adjusting the frame
Place the frame on the lower slider component
1.
With the assistance of another person holding the main frame assembly
straight up, align the frame with the lower slider component so that the
bottom section of the assembly ts in with the middle section of the
component, as shown. Secure the frame to the component using two
Part 11 screws. Tighten the screws using an Allen Key
Install the inner cover and sliding rail of the low-
2.
er slider
Next, clean the lower slider before attaching the rail and remaining components of the lower slider. Line up the main frame to the upper and lower rails, as shown.
Attach the frame to the upper slider
3.
Slide out the upper rail, adjust the height of the main frame accordingly so that the orientation of the main frame and rail line up, then adjust and fasten the frame.
Slide the rails back and forth
4.
Finally, once the main frame has been secured to the rails, slide the assembly back and forth to ensure that there is no misalignment or loose movement of the parts.
9
INSTRUCTIONS
Step 4 - Installing the Door
Mark and pre-drill holes according to template
1.
Begin Step Four by locating the installation template for the T-shaped
bracket. As shown, mark the locations for the holes on the door, and
draw a line across accordingly. Two 2.5mm holes will drilled on the top
and bottom sections.
Install the locker rails and T-shaped brackets
2.
After drilling the holes and marking the locations, secure the long and
short locker rails to the door, as shown. The long locker rails will be
placed on the sides vertically while the short locker rails are placed
horizontally on the marked locations. Next, place the two T-shaped
brackets on top of the short rails, and secure the rails and brackets
using eighten Part 9 screws. Tighten the screws with a power drill.
Loosen the middle bolt of the T-shaped brackets
3.
Before lining the door up with the main frame, loosen the middle bolt and place in a safe location. This will be used to secure the door assembly to the main frame.
Align the door assembly to the main frame
4.
Align the door to the main frame and slide the components until the components of both assemblies line up accordingly. Once the parts have been aligned, use the previously loosened bolts and re-insert the bolts to go through both the main frame rails and the rails of the T-shaped bracket.
10
DIMENSIONS
The back side of the door panel will have pre-drilled holes. Please refer to the image below for specic dimensions and proper spacing so that installation of the door panel plastic brackets is possible.
Door Panel Measurements
The following image is a reference for the measurements of the door panel.
Using a tape measure, ensure that the spacing between each section of the holes of the door panel are of equal
distance, and that there are pre-drilled holes for installing your door panel plastic brackets.
11
INSTRUCTIONS
Step 5 - Adjusting the Door
Adjusting the left & right incline
1.
Depending on the door, the door may have a left incline installation
procedure, a right incline installation procedure, or a procedure of both.
To ensure maximum stability of the door, it is crucial to adjust the door
accordingly by lossening, tightening, and adjusting the components of
the rail on the T-shaped brackets, as shown.
Left incline procedure
2.
Begin the left incline procedure by adjusting the top section of the
section where the main frame and rail of the T-shaped bracket are
conjoined. Screw the two smaller holes so that the door becomes
fastened to the main frame, and tighten the middle bolt.
Unscrew the bottom middle bolt, then unscrew the two side holes.
Once the the side holes are loosened, tighten the middle bolt again.
Right Incline procedure
3.
Adjust the top section of the section where the main frame and rail of
the T-shaped bracket are conjoined. Unscrew the middle bolt and two
holes, then tighten the middle bolt.
Screw the two side holes, then tighten the middle bolt.
Slide the door and verify
4.
Verify that the door is tightly secured to the assembly by sliding the door back and forth. Further loosening may be required at the midsection of the two rails, as shown. If so, simply use an Allen Key and readjust the previously installed Part 11 screws.
12
INSTRUCTIONS
Step 6 - Attaching the Baskets
Line up the three bridge shaped brackets
1.
Two people will be required for this step. Begin by aligning the three
bridge shaped brackets to the locations, as shown. Using a power drill,
secure the bridge shaped brackets to the door using a total of twelve
Part 9 screws. Take care not to over tighten the screws.
Attach the baskets
2.
Once the bridge shaped brackets have been installed, locate the six baskets and line them up to the locations shown. Depending on the model of your cabinet, the quantity of baskets may vary.
Verify that all parts are secured
3.
Once the baskets have been atttached, verify that all the parts installed leading up to the baskets are properly
secured and any and all hardware are also properly secured
Slide the assembly back and forth to ensure baskets
4.
are secured
Slide the door back and forth to ensure no misalignment or unwanted movement occurs. Once you have veried the door seamlessly motions back and forth, you have completed the assembly of the Butler Series Tall Pantry.
13
Technical support
www.stackhaus.com.au
info@stackhaus.com.au
© StackHaus 2019, All Rights Reserved
Loading...