ST STEVAL-ISB042V1 User Manual

Page 1
Introduction
The STEVAL-ISB042V1 is a 15-watt Qi and 5-watt Airfuel inductive (former PMA) wireless power receiver evaluation board based on the STWLC33 wireless power receiver solution for the WPC/Airfuel mobile device with dual mode coil.
The board lets you evaluate the STWLC33 capabilities as a Qi/Airfuel inductive receiver as well as its ability to power another Qi receiver.
The solution is certified in accordance with the extended power profile Qi v1.2 and Airfuel SR1 standard.
The STWLC33 IC is powered by a dual mode Rx coil attached to a 1.5 mm thick plastic fixture.
The layout is based on a cost-effective 4-layer PCB.
Figure 1. STEVAL-ISB042V1 evaluation board
Getting started with the dual mode wireless power evaluation board for Qi and Air-
fuel inductive receiver and Qi-based transmitter with STWLC33
UM2289
User manual
UM2289 - Rev 2 - December 2017 For further information contact your local STMicroelectronics sales office.
www.st.com/
Page 2
1 Getting started
1.1 Board configuration and test points
P3 solder bridge:
open = I²C bus and INT pin pull-up voltage provided externally via J5 header
shorted = I²C bus and INT pin pull-up voltage provided by STWLC33 (do not connect any load/source
to J5 header)
P9 solder bridge:
open = USB port acts as unknown (D+/D- floating)
shorted = USB port acts as a dedicated charging port (shorted D+/D-)
J3 testpoint header:
VRECT rectified voltage
J4 testpoint header:
selectable user functions (GPIO0, GPIO1, GPIO2, GPIO4)
GPIO3 – do not connect any load during startup
INT – open drain interrupt output (active low)
EN – enable input (active low), pull on-board R4 down
1.2 Receiver mode
The easiest way to test the STEVAL-ISB042V1 evaluation board in receiver mode is to connect the load to J2 header or, optionally, to J1 USB connector and place it on the transmitter surface.
J1 and J2 connectors are essentially different connectors for the same output node.
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Figure 2. STEVAL-ISB042V1 evaluation board: receiver mode
D6 indication LED lights up when the receiver enters the Power Transfer phase.
1.3
Transmitter mode
To test the board in Tx mode, you must provide a 5 V power supply to the J2 header (ensure STWLC33 is not operating in Rx mode power transfer) and switch STWLC33 to Tx mode over I²C interface (J8 header).
Procedure Step 1. Connect the bundled USB to the I²C bridge.
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Transmitter mode
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Figure 3. STEVAL-ISB042V1 evaluation board: transmitter mode
Step 2. Use the PC GUI application.
Step 3. Connect the I²C bridge.
Step 4. Switch to TX mode tab.
Step 5. Click Load binary image button.
Step 6. Select the GUI STWLC33_TxMode_RAM_binary.bin file.
Figure 4. STEVAL-ISB042V1 GUI Tx mode tab
Step 7. Verify the result by checking the operation mode.
If the label indicates Transmitter mode, the kit is ready and a receiver can be placed on the coil sur­face.
Note: The coil used in the kit is a Qi/PMA receiver coil. Using this coil for transmitter mode leads to many compromis-
es and not all Qi certified receivers will work with this kit. For the Tx mode evaluation we recommend to use the STEVAL-ISB043V1 wearable receiver kit as a receiver.
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Figure 5. STEVAL-ISB042V1 GUI operation mode
1.4 STWLC33 NVM configuration
The STWLC33 NVM configuration is the same default configuration as in STWLC33 samples (see STWLC33 da­tasheet).
1.4.1 Board overview
The STEVAL-ISB042V1 evaluation board default configuration has good performance.
The board features:
STWLC33 evaluation board with Würth Elektronik dual mode coil (760308102207)
Qi 1.2 compliant, supporting extended power profile: up to 15 W/10 V maximum output power
Backward compatible with Qi baseline power profile: up to 5 W/5 V maximum output power
PMA-SR1 (AirFuel inductive) compliant: 5 W/5.6 V maximum output power
Transmitter function based on Qi protocol to charge wearable devices using the same Rx coil (up to 3 W power)
Total system efficiency up to 80%
Configurable GPIOs for status indication
I²C interface for communication with the host system
Foreign object detection (FOD)
Complete kit (IC, firmware)
RoHS compliant
1.5 GUI: I²C register access
Most fields in the GUI application correspond to a single I²C register.(For further details, see STWLC33 datasheet on www.st.com.)
Many registers are accessible in receiver or transmitter mode only.
Before accessing the registers, you must check the actual operation mode in the Sys_Op_Mode register.
1.5.1 Rx mode registers
The Registers tab contains three sub-tabs related to Rx mode I²C register controls.
Through the Interrupt registers sub-tab, you can monitor the following registers:
Status_Rx
INT_Rx
INT_Enable_Rx
INT_Clear_Rx
The GUI directly reads or writes the target register.
The Interrupt clear button first writes the INT_Clear_Rx register and then writes 1 in the Clr_Int bit in Com register.
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Figure 6. GUI Rx mode: Interrupt registers sub-tab
The Setup and measurement registers sub-tab controls registers and measurement values.
VOUT_set or ILIM_set modifications are immediate.
The default values are loaded automatically from NVM after wireless operating standard detection.
Important:
Refer to 2 Configuration guidelines before changing the values.
The Power transfer termination consists of two steps:
writing the EPT register;
writing 1 in the S_EPT bit in Com register.
AD conversion results provide immediate VRECT and VOUT voltages as well as die temperature and output cur­rent during power transfer.
RXID and PRMC_ID registers become active after wireless standard detection and provide an easy-to-read self­ID (either Qi ID or PMA ID).
If the STWLC33 receiver is placed on a PMA pad that supports advertising, the advertising ID is captured and can be read through PMA ADV registers.
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Figure 7. GUI Rx mode: Setup and measurement registers sub-tab
The Qi – Proprietary packets sub-tab allows sending any Qi packet and (in Qi 1.2 only) receive the response from the transmitter (both pattern type or data type responses are supported).
Figure 8. GUI Rx mode: Qi – Proprietary packets sub-tab
1.5.2 Tx mode registers
After entering the mode as described in 1.3 Transmitter mode, the TX mode tab lets you monitor the following registers:
Status_Tx
INT_Tx
INT_Enable_Tx
INT_Clear_Tx
The GUI directly reads or writes the target register.
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The Interrupt clear button first writes the INT_Clear_Tx register and then writes 1 in the Clr_Int bit in Com reg­ister.
Tx frequency setup allows modifying the regulation control algorithm minimum and maximum frequency and the starting ping frequency.
Note: The optimal ping frequency for the STEVAL-ISB042V1 evaluation board is approximately 130 kHz.
ASK demodulation thresholds parameter defines the ASK receiver sensitivity.
Figure 9. GUI Rx mode: TX mode tab
1.6 GUI: NVM configuration access
1.6.1 Qi NVM configuration
The Qi configuration tab contains manufacturer and device identifiers sent over the Qi protocol.
The tab contains also default values for the VOUT voltage, Input current limit and Interrupt enable registers which can be configured separately for baseline power profile (BPP) operation and for extended power profile (EPP). BPP values are loaded in the registers and subsequently updated if EPP is negotiated.
STWLC33 automatically terminates the power transfer if the load is below a certain threshold for a certain period
of time. By default, this feature is eliminated by setting the lowest possible current and the longest possible time.
Note: Qi specification does not require this feature.
To maintain the Qi foreign object detection feature accurate, you must provide the correct values representing the coil parameters and the mechanical setup.
The evaluation kit contains components with the correct values to be used.
But, if, for example, the coil is replaced by another type of coil, you must update the following parameters:
FOD_A
FOD_B (different values for BPP and EPP)
FOD_C (same value for BPP and EPP)
Reference quality factor (for EPP only)
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Figure 10. GUI: Qi configuration tab
1.6.2 PMA NVM configuration
The PMA configuration tab contains the RXID identifier sent over the PMA protocol.
The tab contains also default values for the VOUT voltage, Input current limit and Interrupt enable registers.
The PMA specification requires that the receiver automatically terminates the power transfer if the load is below a certain threshold for a certain period of time.
If the power transfer termination is controlled by the host system, the STWLC33 feature can be eliminated (by setting zero current and maximum possible time).
Figure 11. GUI: PMA configuration tab
1.6.3 Platform NVM configuration
This tab allows assigning GPIO functions related to Rx mode only.
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In Tx mode, all the pins are inputs with no function.
In the STEVAL-ISB042V1 evaluation board, the LED diode (D6) is controlled by GPIO2 pin.
Figure 12. GUI: platform configuration tab
1.6.4 Generic load/save NVM access
The NVM tab allows the backup of the current NVM configuration into a file or loading a new one from a file.
Figure 13. GUI: NVM tab
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2 Configuration guidelines
2.1 Changing VOUT voltage: constraints
The power LDO supports setting VOUT from 3.5 to 12.5 V; but, selecting an appropriate VOUT value is more complex and involves other aspects in the system, like:
1. OVP and margin for modulation (especially when using VOUT higher than 9 V): the first line OVP protec­tion is the pre-clamp with fixed trigger at 13.5 V on VRECT node. During modulation (packet data sent from Rx to Tx), the voltage on VRECT rises on the basis of conditions like Tx/Rx coil parameters, loading current, VOUT voltage and so on. The VOUT setting must be always low enough to maintain VRECT during modula­tion under the pre-clamp level. The safe VOUT voltage for the STEVAL-ISB042V1 evaluation board is 10 V. The user should not set a higher value unless previously verified (via an oscilloscope) that the VRECT mod­ulation has enough margin with respect to the pre-clamp threshold.
2. Tx coil voltage and Tx/Rx coil ratio: the whole system can be compared to a transformer where the coil ratio defines the transformation ratio. The transmitter circuits and the Tx coil are designed to operate within the expected optimal range in which the Rx coil and VOUT voltage should fit. If the configured VOUT voltage is too high or too low, it shifts the whole system out of the optimal range. The right VOUT voltage for the STEVAL-ISB042V1 evaluation board is roughly 4 to 5.5 V with 5 W transmitters and 8 to 10 V with 15 W transmitters. Using a different output voltage may require a different Rx coil and input resonant circuit capac­itors.
2.2 Input current limit
The power LDO is able to limit the output current. This limitation starts softly reducing the VOUT voltage even before reaching the limit.
2.3 Minimal load
All wireless systems are designed to transfer power. If power is not being transferred, it becomes hard to maintain Rx-to-Tx communication.
STWLC33 is equipped with a dummyload circuit that increases the load by consuming the power when no output
load is present. Due to heat dissipation the dummy consumption is limited to tens of milliamps.
Even if this should be enough to maintain communication with most transmitters, it is recommended to always apply at least 100 mA.
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3 Performance charts
3.1 Baseline power profile (BPP) Rx mode performance
The STEVAL-ISB042V1 evaluation board performance in BPP has been evaluated through a Qi 1.2 BPP certified transmitter. The overall system efficiency is above 78%.
Figure 14. STEVAL-ISB042V1 evaluation board performance: efficiency vs output power in BPP
The output voltage regulation is maintained under the threshold of a 1% difference from no load to full load.
Figure 15. STEVAL-ISB042V1 evaluation board performance: output voltage vs output power in BPP
3.2
Extended power profile (EPP) Rx mode performance
The STEVAL-ISB042V1 evaluation board performance in EPP has been evaluated through a Qi 1.2 EPP certified transmitter capable of delivering up to 15 W at 10 V output voltage. The overall system efficiency is above 80%.
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Figure 16. STEVAL-ISB042V1 evaluation board performance: efficiency vs load in EPP
0
10
20
30
40
50
60
70
80
90
1 3 5 7 11 13 15 17
Efficiency (%)
9
Rx Output power (W)
The output voltage regulation is maintained under the threshold of a 0.15% difference from no load to 10 W load and 1.5% from no load to full load.
Figure 17. STEVAL-ISB042V1 evaluation board performance: output voltage vs output power in EPP
0.0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
0 2 4 6 10 12 14 16
Rx Output voltage (V)
8
Rx Output power (W)
3.3 TX mode performance
The STEVAL-ISB042V1 evaluation board performance in Tx mode has been evaluated through the STEVAL-
ISB043V1 wearable receiver. The overall system efficiency is above 70%.
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TX mode performance
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Figure 18. STEVAL-ISB042V1 evaluation board performance: efficiency vs output power in TX mode
0
10
20
30
40
50
60
70
80
0.500 1.000 1.500 2.000 2.500 3.000
Efficiency (%)
Rx Output Power (W)
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TX mode performance
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4 Schematic diagrams
Figure 19. STEVAL-ISB042V1 circuit schematic
100nF
CS1
2.2nF
CPAR
100nF
CS2
15nF
CBOOT2
15nF
CBOOT1
47nF
CM2
47nF
CM1
51k
R4
VIOFLASH
RESET/EN
INT
SCL
SDA
4k7
R1
4k7
R2
1k5
R3
12D1INT
100nF
C7
10µF
C3
V5V
PGND PGND
PGND
PGND
100nF
CS3
PGND
100nF
CS4
V5V
1.5nF
CFLT1
10µF
C4
1µF
C6
100nF
CCL2
100nF
CCL1
SCL
SDA
INT
PGND
RESET/EN
10µF
C1
10µF
C2
PGND
15R
RCL
22nF
CFLT2
10k
RFLT1
6.8nF
CFLT3
68k
RFLT2
620R
RFLT3
1 2
Q1
PGND
PGND
PGND 12V
D3
D Zener
PGND
1µF
C7a 100nF
C6a
100k
R6
100k
R7
PGND
10µF
C2a
100nF
C2b
SDA
SCL
INT
GP0
GP1
GP2
GP3
GP4
1
2
J5
PGND
VIOFLASH
123456789
10
11
12
J4
Header 12
PGND
V18
GP0
GP1
GP2
GP3
GP4
1
2
J3
PGND
VRECT
VRECT
1
2
J2
PGND
VOUT
VOUT
1
2
J6
PGND
1
2 3
T1
FDV303N
12
D6
1k5
R8
GP2
P
1uF/ 6.3V
C14
VS2
BST2
BST1
123
J8
Header 3
PGND
SDA
SCL
1 2
3 4
5 6
7 8
J7
Header 4X2
PGND
Rx
RNTC
PGND
V18
VS2
12VD4D Zener
1 2
P3
VIOFLASHV18
GND
DP
DM
VBUS
SHIELD
J1
PGND
VOUT
12
P9
SCL
A3
SDA
B3
INT-N
C3
A2
B2
GPIO0A4GPIO1
B4
GPIO2
C4
GPIO3
A5
GPIO4
C5
/ENB5V5V
F1
GND
C1
PGND
I1
AGND
C6
BST2
G6
CMB
B6
CM2
A6
AC2
H5
AC1
H1
CM1
A1
CMA
B1
BST1
G1
VS1
G4
VS2
H4
HVOD
C2
VRECT
OUT
D1
V18
F6
PGNDPGNDPGNDPGNDPGND
OUTOUTOUTOUTOUT
VRECT
VRECT_S
VRECTVRECTVRECTVRECTVRECT
AC2A C2
AC1A C1
IO1
STWLC33
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5 Bill of materials
Table 1. STEVAL-ISB042V1 bill of materials
Item Q.ty Ref. Part / Value Description Manufacturer Order code
1 1 IO
1
CSP 6x9, 400 μm pitch
Wireless power receiver
ST STWLC33
2 4 CS1, CS2, CS3,
C
S4
100 nF/50 V, SMD 0402
Capacitors Murata GRM155R61H104KE19
3 1 C
PAR
3.9 nF/50 V, SMD 0402
Capacitors Murata GRM155R71H392KA01
4 2 C
BOOT1
,
C
BOOT2
15 nF/10 V, SMD 0402
Capacitors Murata GRM155R71H153KA12
5 2 CM1, C
M2
47 nF/50 V, SMD 0402
Capacitors Murata GRM155R61H473KE19
6 2 C
CL1
, C
CL2
100 nF/50 V, SMD 0402
Capacitor Murata GRM155R61H104KA
7 5 C1, C2, C2a, C3,
C
4
10 μF/25 V, SMD 0805
Capacitors Murata GRM21BR61E106KA73L
8 1 C
2b
100 nF/25 V, SMD 0201
Capacitor Samsung CL03A104KA3NNNC
9 1 C
6
1 μF/6.3 V, SMD 0201
Capacitor Samsung CL03A105MQ3CSNH
10 2 C6a, C
7
100 nF/25 V, SMD 0402
Capacitors Murata GRM155R61E104KA87D
11 1 C
7a
1 μF/10 V, SMD 0402
Capacitor Murata GRM155R61A105KE15
12 1 C
14
1 μF/10 V, SMD 0603
Capacitor Murata GRM188R61A105MA
13 1 R
CL
30 Ω, SMD 0805 Resistor Panasonic ERJ-P6WF30R0V
14 0 D
1
SMD 0402 Any Not assembled
15 2 D3, D
4
SOD882 Protection di-
ode
NXP PESD12VV1BL
16 0 D5, D
2
SOD882 Any Assembled short
17 1 D
6
2 mA, SMD 0402 Red LED Any
18 1 Q
1
Schottky diode ST BAT48
19 1 R
FLT1
10 kΩ±1%, SMD 0402
Resistor Any
20 1 R
FLT2
68 kΩ±1%, SMD 0402
Resistor Any
21 1 R
FLT3
620 Ω±1%, SMD 0402
Resistor Any
22 2 R1, R
2
4k7 SMD 0402 Resistors Any
23 2 R3, R
8
1k5, SMD 0402 Resistors Any
24 1 R
4
51 kΩ, SMD 0402 Resistor Any
25 2 R6, R
7
100 kΩ, SMD 0402
Resistors Any
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Item Q.ty Ref. Part / Value Description Manufacturer Order code
26 1 C
FLT1
1.5 nF/50 V SMD 0402
Capacitor Murata GRM155R71H152KA01
27 1 C
FLT2
22 nF/50 V SMD 0402
Capacitor Murata GRM155R71H223KA12
28 1 C
FLT3
6.8 nF/50 V SMD 0402
Capacitor Murata GRM155R71H682KA88
29 1 R
X
30 kΩ SMD 0603 Resistor Any
30 0 R
NTC
SMD 0603 Resistor Any Not assembled
31 1 T
1
SOT23 Digital FET Fairchild FDV303
32 0 J
1
Any Not assembled
33 3 J2, J3, J
5
THT 2.54 mm pitch
2-pin header Any
34 1 J
4
THT 2.54 mm pitch
12-pin header Any
35 1 J
6
THT 2.54 mm pitch
Coil wire con­nection
Any
36 1 J
7
THT 2.54 mm pitch
2x4-pin header Any
37 1 J
8
THT 2.54 mm pitch
3-pin header Any
38 1 P
3
Soldered Solder option Any
39 1 P
9
Open Any Open
40 1 L 8 μH Coil connected
to J
6
Wurth 760308102207
41 1 62x62x21 mm Plastic frame Any
42 1 3x10 mm 2x wood screw Any
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Bill of materials
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6 Board layout
Figure 20. STEVAL-ISB042V1: top silkscreen and pads
Figure 21. STEVAL-ISB042V1: copper layer 1
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Figure 22. STEVAL-ISB042V1: copper layer 2
Figure 23. STEVAL-ISB042V1: copper layer 3
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Figure 24. STEVAL-ISB042V1: copper layer 4
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7 References
Freely available on www.st.com:
1. STWLC33 datasheet.
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References
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Revision history
Table 2. Document revision history
Date Version Changes
02-Oct-2017 1 Initial release.
22-Dec-2017 2 Updated Table 1. STEVAL-ISB042V1 bill of materials.
Added references to the STEVAL-ISB043V1 wearable receiver.
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Contents
1 Getting started.....................................................................2
1.1 Board configuration and test points ...............................................2
1.2 Receiver mode ................................................................2
1.3 Transmitter mode ..............................................................3
1.4 STWLC33 NVM configuration....................................................5
1.4.1 Board overview...........................................................5
1.5 GUI: I²C register access ........................................................5
1.5.1 Rx mode registers.........................................................5
1.5.2 Tx mode registers .........................................................7
1.6 GUI: NVM configuration access ..................................................8
1.6.1 Qi NVM configuration ......................................................8
1.6.2 PMA NVM configuration ....................................................9
1.6.3 Platform NVM configuration .................................................9
1.6.4 Generic load/save NVM access .............................................10
2 Configuration guidelines..........................................................11
2.1 Changing VOUT voltage: constraints.............................................11
2.2 Input current limit .............................................................11
2.3 Minimal load .................................................................11
3 Performance charts...............................................................12
3.1 Baseline power profile (BPP) Rx mode performance................................12
3.2 Extended power profile (EPP) Rx mode performance ...............................12
3.3 TX mode performance .........................................................13
4 Schematic diagrams ..............................................................15
5 Bill of materials ...................................................................16
6 Board layout......................................................................18
7 References .......................................................................21
Revision history ...................................................................22
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List of tables
Table 1. STEVAL-ISB042V1 bill of materials ...................................................... 16
Table 2. Document revision history ............................................................. 22
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List of figures
Figure 1. STEVAL-ISB042V1 evaluation board.....................................................1
Figure 2. STEVAL-ISB042V1 evaluation board: receiver mode ..........................................3
Figure 3. STEVAL-ISB042V1 evaluation board: transmitter mode ........................................4
Figure 4. STEVAL-ISB042V1 GUI Tx mode tab ....................................................4
Figure 5. STEVAL-ISB042V1 GUI operation mode ..................................................5
Figure 6. GUI Rx mode: Interrupt registers sub-tab ..................................................6
Figure 7. GUI Rx mode: Setup and measurement registers sub-tab ......................................7
Figure 8. GUI Rx mode: Qi – Proprietary packets sub-tab ............................................. 7
Figure 9. GUI Rx mode: TX mode tab ...........................................................8
Figure 10. GUI: Qi configuration tab .............................................................9
Figure 11. GUI: PMA configuration tab ...........................................................9
Figure 12. GUI: platform configuration tab ........................................................ 10
Figure 13. GUI: NVM tab .................................................................... 10
Figure 14. STEVAL-ISB042V1 evaluation board performance: efficiency vs output power in BPP ..................12
Figure 15. STEVAL-ISB042V1 evaluation board performance: output voltage vs output power in BPP............... 12
Figure 16. STEVAL-ISB042V1 evaluation board performance: efficiency vs load in EPP ........................ 13
Figure 17. STEVAL-ISB042V1 evaluation board performance: output voltage vs output power in EPP............... 13
Figure 18. STEVAL-ISB042V1 evaluation board performance: efficiency vs output power in TX mode............... 14
Figure 19. STEVAL-ISB042V1 circuit schematic.................................................... 15
Figure 20. STEVAL-ISB042V1: top silkscreen and pads .............................................. 18
Figure 21. STEVAL-ISB042V1: copper layer 1 .....................................................18
Figure 22. STEVAL-ISB042V1: copper layer 2 .....................................................19
Figure 23. STEVAL-ISB042V1: copper layer 3 .....................................................19
Figure 24. STEVAL-ISB042V1: copper layer 4 .....................................................20
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IMPORTANT NOTICE – PLEASE READ CAREFULLY
STMicroelectronics NV and its subsidiaries (“ST”) reserve the right to make changes, corrections, enhancements, modifications, and improvements to ST products and/or to this document at any time without notice. Purchasers should obtain the latest relevant information on ST products before placing orders. ST products are sold pursuant to ST’s terms and conditions of sale in place at the time of order acknowledgement.
Purchasers are solely responsible for the choice, selection, and use of ST products and ST assumes no liability for application assistance or the design of Purchasers’ products.
No license, express or implied, to any intellectual property right is granted by ST herein.
Resale of ST products with provisions different from the information set forth herein shall void any warranty granted by ST for such product.
ST and the ST logo are trademarks of ST. All other product or service names are the property of their respective owners.
Information in this document supersedes and replaces information previously supplied in any prior versions of this document.
© 2017 STMicroelectronics – All rights reserved
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